TOUCH 1500
User Interface Terminal for Raychem NGC Systems Installation Instructions
Description
The TOUCH 1500 is a panel mounted touch screen display used in
conjunction with Raychem NGC-40 and NGC-20 (Europe only) control
and monitoring devices. The TOUCH 1500 is rated IP 65 (NEMA 4) and is
approved for nonhazardous indoor locations. The TOUCH 1500 kit includes
all hardware required for mounting in a suitable electrical panel. These
instructions describe how to mount the TOUCH 1500 in an electrical panel
and are intended only for personnel experienced in panel construction.
Tools Required
TOUCH 1500
installed in a panel
• Masking tape
• #16 (3/16) drill bit
• Metal file
• Phillips screwdriver
• Jig saw (recommend using carbon steel blade with 24TPI)
Additional Materials (to be ordered separately)
Qty Description
2 9 pin D-Sub to 10 pin terminal block
PCB
2 Serial Communication cable
Kit Contents
QtyDescription
1
TOUCH 1500 display
10
Mounting clips
1
ADAM 4069-CID2 relay module
1
5-ft 9-pin RS-232 (null modem) cable
Approvals/Certifications
Nonhazardous Locations
E180881
I.T.F.
(Russia, Kazakhstan, Belarus)
For other countries contact your
local Pentair representative.
General
Area of use
Supply voltage
Network Connection
Nonhazardous, Indoors (IP65, NEMA 4)
10 – 30 Vdc
Local/
Remote Port
Amperage rating Steady state
1.8 A
Surge current
16 A
Operating
0°C to 50°C (32°F to 122°F) w/o space heater, –30°C to 50°C
temperature
(–22°F to 122°F) using space heater and screen cover
Storage
–20°C to 60°C (–4°F to 140°F)
temperature
Dimensions
449.9 mm W X 315.6 mm H X 141.7 mm D
(17.74 in. W X 12.44 in. H X 5.58 in. D)
Alarm Outputs
Relay output
LCD Display
Display
Touch Screen
11
1
4
6
1
6
2
2
1
1
1
Manufacturer Manufacturer PN
Phoenix
2315162
Contacts
L-COM
"CSMN9MF-xx
xx=Length in Ft."
Terminal Blocks
Weidmuller
163205
Type ZS1 Fuse Block
Weidmuller
161649
PE Terminal (Earth Ground)
Weidmuller
1632080000
End plates / Partition
Weidmuller
1632090000
End plate / Partition
Weidmuller
1896330000
End Plate Stops
Weidmuller
38356
Jumpers, 2 Position
Weidmuller
1608950000
Jumpers, 3 Position
Weidmuller
1608960000
Fuse, 1 amp, 250 V
Square D
MLD-1
Power Supply, 24 Vdc, 2.5 Amp
Mean Well
DR-120-24
Push to test alarm light; Idec 24 Vdc Idec
ALW29911-D-R-24
One Form C relay rated at 3 A @ 250 Vac.
Relay is used as a common alarm.
LCD is a 15-in XGA, color TFT transflective device with
integral CCFL backlight
4-wire resistive touch screen interface for user entry
WARNING:
FIRE Hazard: The Touch 1500 must not be used in hazardous
locations. Electrical components within the unit could ignite flammable
gases. Do not install the unit where it may be exposed to flammable
gases.
INDUSTRIAL HEAT TRACING SOLUTIONS
Local RS-232
* RS-232/RS-485 ports may be used to communicate with
host computers DTS (Raychem Supervisor Software) or
DCS
A non-isolated, 9 pin D sub male
Remote RS-485 2-wire isolated, 9 pin D sub male
Data rate
Maximum
cable length
Field Port
9600 to 57600 baud
Signals
For RS-485 not to exceed 1200 m (4000 ft). Cable to be
shielded twisted pair.
RS-485, 2-wire isolated. Used to communicate with
external devices, such as NGC-40-BRIDGE. Maximum
cable length not to exceed 1200 m (4000 ft). Cable to be
shielded twisted pair.
2-wire isolated, 9 pin D sub male
Data rate
To 9600 baud
LAN
USB Ports
10/100 Base-T Ethernet port with Link and Activity
Status LEDs (X2)
USB 2.0 Host port Type A receptacle (X4)
IMPORTANT:
The TOUCH 1500 is an electronic unit. During installation, take the
following precautions to avoid damage to its electronic components.
• Handle with care to avoid mechanical damage.
• Keep electronics dry.
• Avoid exposure to static electricity.
• Avoid contamination with metal filings, liquids, or other foreign matter.
• Use agency-approved conduit bushings, adapters, and cable glands
to keep the enclosure protected from dust and fluids.
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Provide Suitable Panel Enclosure, and Determine Locations for TOUCH 1500 Assembly in Panel X
1.Provide suitable panel enclosure
To protect its electronic components, the TOUCH 1500
must be mounted in a non-hazardous location panel with
a minimum IP32 (NEMA 1) enclosure. An IP52 (NEMA 12)
or better enclosure is recommended. The TOUCH 1500
assembly comes with a sealing gasket and hardware to
mount the enclosure.
2. Determine locations for the TOUCH 1500 assembly in the
electrical panel
The TOUCH 1500 should be located on the front of the panel
near eye level (for convenient viewing). The TOUCH 1500
assembly is an electronic unit and must not be located
where it will be exposed to strong magnetic fields or
excessive vibration.
Note: The Raychem TOUCH 1500 is designed for operation
in ambient temperatures from 0°C to 50°C (32°F to 122°F).
If the ambient temperature is outside this range, a space
heater with screen window kit and/or cooling fan will be
required in the panel.
Panel
door
Touch 1500
assembly location
Panel
C1
C2
C3
C4
C5
C6
C7
1
7
9
11
13
Alarm
light
INDUSTRIAL HEAT TRACING SOLUTIONS
C9
C10
2
4
3
5
C8
CB1
CB3
CB5
CB7
CB9
CB11
CB13
CB15
CB17
CB19
CB21
CB23
CB25
CB27
CB29
CB31
CB33
CB35
CB37
CB39
15
CB2
CB4
CB6
CB8
CB10
CB12
CB14
CB16
CB18
CB20
CB22
CB24
CB26
CB28
CB30
CB32
CB34
CB36
CB38
CB40
CB42
6
8
10
12
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
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Cut Opening and Mount TOUCH 1500 on Front of Panel
1.Locate the TOUCH 1500 on front of panel
Locate the TOUCH 1500 assembly on the front of the panel
at a level convenient for viewing. Make sure the cover on the
back of the assembly will not interfere with existing panel
hardware.
4. Mount the user interface assembly onto the panel door
• Place the TOUCH 1500 assembly in position. Secure the
screen to the enclosure with the 10 mounting clips.
TOUCH 1500 display
Panel Door
+–
G
292 mm
11.5 in.
422 mm
16.6 in.
Inside of
panel door
Cutting
Area
Panel door
Note: Cutting the opening for the display is a craft sensitive procedure; if it is not done correctly, the panel door
can be damaged. The procedure for laying out and cutting
the opening for the display must be undertaken with
care, and by personnel qualified and experienced in panel
construction.
+–
G
TOUCH 1500 display
with sealing gasket
2.Prepare and mark the position of the display opening and
mounting holes
• Use the cut-out directions to lay out the opening for the
TOUCH 1500 display.
• Apply two layers of masking tape around the outer perimeter of the intended opening to prevent scratching the
panel surface with the jigsaw.
• Place the supplied mounting clips in each slot along the
sides of the TOUCH 1500. Fasten only hand tight.
TOUCH 1500 display
3.Cut the display opening
Cut the opening for the TOUCH 1500 with a jigsaw using
a 24 TPI blade. Take care not to damage the panel door.
Remove all rough edges and burrs with a metal file before
proceeding.
+–
G
Mounting clips
Note: The following steps are most easily accomplished if
the panel door is on a horizontal surface.
• Look at the front of the panel, and align the TOUCH 1500
assembly so it is level (loosen clips if necessary to reposition the assembly).
• After the display is properly positioned, tighten the mounting
clips. Do not overtighten and risk damage to hardware.
INDUSTRIAL HEAT TRACING SOLUTIONS
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TOUCH 1500 Cut Out Dimensions
Panel Cut Out
422 mm
(16.6 in)
292 mm
(11.5 in)
Panel Cut Out
Top of Display
Panel Cut Out Area
Drawing
NOT TO SCALE
INDUSTRIAL HEAT TRACING SOLUTIONS
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TOUCH 1500 Connection Diagram
Incoming
power
Ethernet
Remote Port
Reset
Switch
Ethernet
Field Port
RS-485
Com 4
Remote Port
RS-485
Com 3
Field Port
+ – G
Mouse
Keyboard
RS-232
Com 1
USB port (X4)
Compact flash
Connect Power
Connect 10 – 30 Vdc to the male power connection fitting located
on the bottom side of the TOUCH 1500. Note the polarity of the
wires.
G
–
10 – 30 Vdc +
Incoming
power
+–
G
Communication
The TOUCH 1500 has two isolated RS-485 ports located at the
bottom.
Field Side Port (RS-485)
The RS-485 port labeled “Com 3” is the field side port that
is used to communicate with ModBus devices (ie. NGC-40BRIDGE and NGC-20).
INDUSTRIAL HEAT TRACING SOLUTIONS
*Remote Port (RS-485) – Optional
The RS-485 port labeled “Com 4” is the Remote side port
that is used to communicate with to a host computer DTS
(using Raychem Supervisory Software) or to a DCS.
*Local Host Port (RS-232) – Optional
The RS-232 port can be used as local Host port that is used
to communicate with to a host computer (using Raychem
Supervisory Software).
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Field Port Communication RS-485 Common Alarm Light and Alarm Relay
Mount the supplied ADAM 4069-CID2 module, 9-pin D sub to 10
pin terminal block and 4 terminal block (with 2 position jumpers)
on a DIN rail inside the panel enclosure. Mount the alarm light
on the panel's door below the touch screen.
Data + Field port (to Bridge, NGC-20)
Data –
Wire per the schematic below.
Jumpers
RL0NC
RL0NO
RL0COM
RL1NC
RL2NC
RL1NO
RL1COM
RL2NC
RL3NO
RL2COM
RL4NO
RL3COM
RL4COM
Shield
5
4
3
2
1
5
4
3
2
1
T 9
8
7
6
T 9
8
7
6
ADAM-4069-CID2
Field
Port
Com 3
Jumpers
Remote
Port
Com 4
(B) GND 10
(R) +Vs
(G) DATA –
(Y) DATA +
INT+
NC
RL7NC
RL7COM
RL7NC
RL6COM
RL6NO
RL5COM
RL5NO
(See wiring below)
Alarm Lamp
Ground
Serial communication
cable to Field Port/Com 3
(RS-485)
+ –
TOUCH 1500
120/230 Vac
2
1
3
4
24 V Lamp
Idec Switch/Lamp
+–
RS-485
G
RS-485
Alarm
Lamp
To Remote Port/Com 4 (RS-485)
Door mounted
Data +
To host computer
Data –
Shield
Remote Port Connection
5
* Mount the supplied 9-pin D sub to 10-pin terminal block on a
DIN rail inside the panel enclosure.
Wire per schematic to the right.
INDUSTRIAL HEAT TRACING SOLUTIONS
4
3
2
1
T 9
8
7
6
Remote
Port
Com 4
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Overview of Wiring
Data +
Data – Field Port
Data +
Data – Remote Port
5
G
Ø
Ø or N
Jumpers
Shield
Jumpers
RL0NC
RL0NO
RL0COM
RL1NC
RL1NO
RL2NC
RL1COM
RL2NC
RL3NO
RL2COM
RL4NO
RL3COM
RL4COM
Common alarm relay
4
3
2
1
5
4
3
2
1
T 9
8
7
6
T 9
8
7
6
ADAM-4069-CID2
Remote
Port
Com 4
(B) GND 10
(R) +Vs
(G) DATA –
(Y) DATA +
INT+
NC
RL7NC
RL7COM
RL7NC
RL6COM
RL6NO
RL5COM
RL5NO
Field
Port
Com 3
Alarm Lamp
2
3
1
4
24 V Lamp
Idec Switch/Lamp
Ground
Incoming
Power Terminal
Block
+ –
+–
TOUCH 1500
G
Alarm
Lamp
Door mounted
INDUSTRIAL HEAT TRACING SOLUTIONS
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Servicing
The TOUCH 1500 contains no user-serviceable parts. Contact your
Pentair representative for service and an authorization number if
required.
Cleaning
The touch screen area of the TOUCH 1500 may be cleaned with a
damp or dry cloth. Typical window cleaning agents may be applied
to aid in the removal of dirt, dust and grease. Do not use abrasive
cleaners.
Reset Switch
Reset
Switch
The Reset switch can be found
on the bottom of the TOUCH
1500.
+–
G
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INDUSTRIAL HEAT TRACING SOLUTIONS
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