Page 1 of 18 Making use of the energy we’re flushing away Nick Meeten Senior Engineer, Smart Alliances – New Zealand [email protected] Wednesday 15th April – 1.30-3.15pm Keywords: Energy, Sustainability, Wastewater Abstract To become sustainable, cities need to make use of every possibility to become more efficient. Within city centres many commercial buildings typically have excess heat energy, most of if not all of the year round. This excess heat is rejected to atmosphere as ‘waste heat’ from air conditioning systems, which then contributes to the ‘Urban Heat Island’ affecting many cities. Rejecting this heat requires significant energy, and once the heat energy is discharged to atmosphere it is lost. Yet there are other potential users of this low grade heat, including wastewater treatment plants. Water is an excellent conductor of heat, and wastewater flows through cities at stable and neutral temperatures. Using the network of wastewater infrastructure systems and the thermal energy capacity of the wastewater flowing therein is a possibility which is currently almost entirely ignored. Yet within cities in temperate climate zones, wastewater could absorb in the order of 30% - 40% of the excess heat from commercial buildings and offer multiple benefits including; reduced energy consumption and costs for the respective building customers, reduced Urban Heat Island effect, reductions in peak demand for electricity supply infrastructure, improved wastewater treatment processes (resulting in lower Page 2 of 18 environmental pollution) and increased wastewater treatment plant capacity with associated reduced operating costs for wastewater utilities and possibly a new revenue stream. Introduction Note 1: This paper crosses multiple sectors, and is aimed at an audience of professionals from the Urban Built environment (e.g. urban planners, architects, engineers etc.), Utility providers (energy and wastewater supplies) and City officials. It is assumed that any individual reader is unlikely to be familiar with every subject area. So the paper deliberately tries to avoid technical jargon and delving deeply into technical detail, in the hope that the wide ranging topics can be grasped by all. The paper is split into two main topic areas; Part 1 considers the built environment of cities and energy usage in commercial buildings. Part 2 considers wastewater as an energy source, looking at flows, infrastructure and treatment. Note 2: In this paper we refer only to ‘heat pumps’. However where cooling systems are being discussed, ‘heat pump’ can also be considered the same as ‘chiller’. As the world tackles well documented trends of population growth, urbanization, middle class growth in developing countries (in particular India and China), climate change and rising energy demands, cities need to use every possible opportunity to improve their resource and energy efficiency to become sustainable. Any city contains a wide variety of buildings. These buildings vary in age, construction, proportions and function. Accordingly they also vary in how and when they require energy for the Heating, Ventilation and Air Conditioning (HVAC) systems to maintain a comfortable internal environment. Within developed countries, the majority of buildings which will be required in the year 2050 are already built (UNEP), and improving the efficiency of this existing building stock is a massive challenge globally. In addition, many cities are facing large capital investment programmes to either replace aging wastewater infrastructure, or install new wastewater infrastructure to cope with growth. If this network of below ground pipes can be utilised for more than just moving wastewater, by also helping improve the energy efficiency of the city, the investment case should be improved significantly. Typical municipal wastewater is approximately 99.9% water and 0.1% pollutants (UN FAO). Yet flowing through city sewers, this water is a hidden and almost entirely ignored source of energy. It is reliable, since its availability and capacity is relatively constant, irrespective of the seasons, and independent of wind or sun. It is widely available, since wastewater infrastructure typically covers the entire built area of cities. With a stable and neutral temperature range, within temperate climate zones wastewater is often warmer than ambient in the winter and cooler than ambient in the summer. Water is also an excellent conductor of energy. With a specific Page 3 of 18 heat capacity four times greater than air, water can therefore move around four times as much energy as air. This combination of factors makes wastewater an excellent source for the low grade heating or cooling energy needed by HVAC systems of commercial building, either for direct passive cooling or for higher grade heating and/or cooling when used in conjunction with heat pumps. It is estimated that there are more than 500 wastewater energy recovery systems installed globally, with the first installations made over 25 years ago (Schmidt 2008). The technology for utilizing this energy source is available and proven in operation, but adoption of the concept has not yet achieved scale and so the potential capacity available is not utilized. PART 1: ENERGY USAGE IN COMMERCIAL BUILDINGS AND CITIES WITHIN TEMPERATE CLIMATES 1.1 General Within commercial buildings such as offices, educational facilities or retail malls, to satisfy the majority of occupants target internal temperatures are typically in the range 19 oC – 24oC (dry bulb). 1800 There are some types of buildings which require heating energy all year around (even in summer). 1600 Examples of these include indoor swimming pool complexes and hospitals. Sys load (kW) There1400 are however significantly more buildings that require cooling most of, if not all year around (even in winter). These typically include; Office buildings (figures 1 and 2), entertainment venues, data centres, educational facilities, airport terminals and retail malls. 1200 Even in Mid-Winter cooling is dominant load from mid-morning 1000 800 600 400 200 0 00:00 06:00 12:00 18:00 00:00 Date: Wed 17/Jan Room cooling plant sens. load: (space heating and cooling profiles.aps) Room heating plant sens. load: (space heating and cooling profiles.aps) Figure 1: Mid-Winter Daily Heating and Cooling Demand for an 11 story office building in Page 4 of 18 London, UK (supplied by Atelier Ten) 1800 1600 1400 Sys load (kW) 1200 1000 800 600 400 200 0 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Date: Mon 01/Jan to Mon 31/Dec Room cooling plant sens. load: (space heating and cooling profiles.aps) Room heating plant sens. load: (space heating and cooling profiles.aps) Figure 2: Annual Heating and Cooling Demand for an 11 story office building in London, UK (supplied by Atelier Ten) The HVAC systems for commercial buildings typically consume 25%-45% of the total energy used by the building. Current conventional HVAC systems satisfy building heating/cooling demands via either (a) burning of fossil fuels (e.g. gas, oil) or (b) electrically driven refrigeration systems such as chillers or reverse cycle heat pumps. In the latter case, atmosphere is the predominant prime energy source accessed through air based heat exchangers located outside the building (so called ‘Air Source’ heat pumps). New buildings or buildings undergoing major refurbishment are increasingly using technologies such as recuperators and thermal wheels to improve their energy efficiency, and the efficiency of these technologies lies in the range of 45% - 75% (The CarbonTrust). However retrofitting these technologies into existing building systems is often impractical. Ultimately both the energy used within the building (HVAC energy and electrical energy for lighting and small power) and the solar energy received by the building, is almost entirely converted to heat and some of this must be discharged as excess heat. Currently this is mostly discharged into the atmosphere where it is then lost. Jan Page 5 of 18 There is growing use of heat pumps using alternative prime energy sources such as ‘Ground Source’ heat pumps (utilising a heat exchanger buried in the ground) and ‘Water Source’ heat pumps (utilising water sources such as ground water, rivers, lakes or sea). Whilst these ground source and water source systems are unquestionably efficient, within cities there are practical considerations which limit their implementation such as: Availability of space for Ground Source – for central city commercial sites, there is rarely free land area available for the installation of ground source heat exchanger pipework. Access to Water Sources – It is rare for cities to have widely distributed networks of natural water sources running through them. If there are flowing water bodies (e.g. rivers or streams) they are typically low in number. If the city is abutting a larger water body (e.g. lake or ocean) then typically only one side of the city can access this water. Environmental issues for Water Source - with water source systems using river/lake water, there are often concerns for the natural ecosystems with respect to withdrawing water (destruction of insects, fish eggs etc.) and with changing the temperature of the water. With both ground source and water source systems, the energy released by the buildings (whether that be heating or cooling) is lost into the receiving environment, and thus cannot be recovered and reutilised by others. 1.2 Heat Pump System Efficiencies The operating efficiency of a heat pump is referred to as the Coefficient of Performance (COP). This is the ratio of heating or cooling energy provided, to the electrical energy consumed. Higher COP’s equate to lower operating costs. For conventional building cooling systems using air source heat pumps, the efficiency of the system in cooling mode decreases as the ambient temperature increases (Table 1). This is due to reducing heat pump COP as the ambient temperature gets closer to the heat pump condenser temperatures and the heat transfer capability is reduced. Hence on hot days as the need for cooling increases, the efficiency of conventional air source cooling system decreases as its ability to reject the waste heat decreases. Table 1 Condensor Leaving Temp (oC) 10 15 20 25 30 35 40 Typical COP 6.0 5.2 4.7 3.9 3.4 3.1 2.8 Source: Chen et al (2011) and aggregated data from various heat pump manufacturers The same is also true in the reverse situation when heating is required. On cold days, as the ambient temperatures drop (and hence the need for heating increases) the COP’s of heat Page 6 of 18 pumps also drops as evaporator temperatures are forced lower to stay below ambient and allow heat transfer to take place. From the data in Table 1, it can be seen that when a heat pump in cooling operation can reject heat into a fluid which is 10oC cooler, the heat pump will operate approximately 30% more efficiently (and so require approximately 30% less electricity). 1.3 Electricity Demand and Price Profiles Peak demands on the electrical supply networks for cities are typically experienced on summer afternoons and these demand peaks are heavily influenced by the HVAC cooling loads from commercial buildings (Figure 3). Since the capacity of all components of a city’s electrical supply infrastructure is driven by the maximum demand placed upon the network, electrical supply authorities typically make every attempt to reduce the extent of these peak loads. Figure 3: Typical Commercial Building Energy Consumption by End Use http://www.businessspectator.com.au It is therefore typical for electricity retailers to have different pricing structures for energy used, depending upon the time of day and time of year. Electricity charges are typically made up of different components, the two dominant ones being charges for network capacity (i.e. having capacity made available to the site) and for energy actually consumed. Typically the electricity consumed has at least two price categories (normally termed ‘Peak’ and ‘Off Peak’) although sometimes there may be more than two price categories (as in the example provided here in Figure 4). Page 7 of 18 Figure 4: Example of Electricity Price Categories As can be expected, ‘peak rate’ electricity is the most expensive, and the costs associated with having every kilowatt of ‘network capacity’ provided to the site (even though this capacity may only be fully utilised a few minutes every month) are also often significant. It is not considered necessary in this paper to go into more detail regarding the pricing of electricity, since these characteristics are widely established and generally well known. The intention here is to illustrate that electricity consumed in the process of cooling commercial buildings tends to be expensive, because it is mostly required at peak daily demand times, during peak season. Any savings in electricity (both in maximum demand and energy consumed) achieved through improving the efficiency of a buildings cooling system, should result in high financial savings in electricity charges. 1.4 Urban Heat Island Effect Many medium to large cities suffer (to varying degrees) from ‘Urban Heat Island’ effect. In cities subject to the Urban Heat Island effect, temperatures inside the city are typically 2 oC – 5oC higher than in the rural areas immediately outside the city, and in extreme cases this difference can be up to 12oC (US EPA). This is due to the combined effects of large scale use of sealed surfaces such as concrete, glass and asphalt, and the rejection of waste heat from buildings into the atmosphere. Research in Japan and France indicates that within the cities analysed waste heat being rejected from air conditioning systems raises the temperatures by 1oC-2oC (Ohashi et al; de Munck et al; Figure 5). Also with global temperatures predicted to rise due to climate change, this situation will worsen as more buildings adopt air conditioning. Page 8 of 18 With higher temperatures within cities, in summer the efficiency of conventional air source building cooling systems is correspondingly decreased and electricity demand is increased. Akbari et al. estimate that the heat island effect is responsible for 5–10% of peak electricity demand for cooling buildings in cities. Figure 5: Elevated Paris CBD temperatures due to Air Conditioning waste heat (de Munck et al) Summary Part 1 Many commercial office buildings in temperate climate cities have an excess of heat throughout most of, if not the entire year (including winter). Removing this excess heat energy to maintain confortable conditions within the buildings typically requires the use of expensive peak rate electricity, the demand for which peaks on summer days. This is also when conventional air source HVAC cooling systems operate least efficiently. This excess heat is currently mostly discharged into the atmosphere, where it is lost. Waste heat from air conditioning systems has been shown to add 1oC – 2oC to Urban Heat Island effects in some cities, and as temperatures increase due to climate change, this situation will only worsen. PART 2: WASTEWATER AS AN ENERGY SOURCE 2.1 Daily Flow Profiles The daily flow profiles at any point in a wastewater network are determined by what is occurring upstream of that point. Whilst residential zones within a city typically have a slightly different usage pattern to commercial and industrial zones, the wastewater flows in any network are heavily linked to the times of day when people are active. This profile also matches with the times of day when commercial buildings are occupied and hence the times of day when building HVAC systems need energy (Figure 6). Page 9 of 18 Figure 6: Typical Wastewater Daily Flow Profiles 2.2 Temperatures In temperate climate zones, wastewater temperatures are generally relatively stable throughout the year, and typically within the range 10 oC – 20oC (Figure 7). It should be noted however that in colder regions subject to snow, where a combined storm water and wastewater system is used, during periods of snow melt the temperatures of wastewater can fall into the range 3oC – 5oC due to infiltration. It can also be seen that in many locations, for large periods of the year, wastewater temperatures are under the 19oC – 24oC target internal temperatures of many commercial buildings. In these situations wastewater has capacity to directly provide passive cooling for buildings. If passive cooling is sufficient it could allow the heat pump to be bypassed and switched OFF leading to higher electricity savings during these periods. Page 10 of 18 Figure 7: Wastewater temperatures from various temperate region cities. When assessing the capacity of a city’s wastewater system to absorb heat, the limit will be determined by the maximum acceptable temperature during the summer season. We have assumed that an increase in temperature of 5oC should be acceptable in most temperate climate zones, as this would mean on average an increase in peak summer wastewater temperatures from 20oC to 25oC. 2.3 Accessibility To ensure public health security, cities strive to collect 100% of wastewater. There are significant variations in the provision of ‘Piped On Premises’ Sanitation in Urban populations globally (Table 2). The scope of this paper is limited to temperate climate zones, and within these climate zones the vast majority of countries fall into either ‘developing’ or ‘developed’ classifications. From this and the data in Table 2, we can therefore assume that most cities within temperate climate zones will have wastewater infrastructure coverage to the majority of the built area and the buildings therein. Hence the vast majority of commercial buildings covered by the scope of this paper should have access to wastewater infrastructure and wastewater flows. Table 2 Least Developed Developing Countries Countries % Urban – Piped On Premises 33% 74% Source: WHO Unicef Sanitation and Drinking Water JMP 2013 Update 2.4 Effects of Warmer Wastewater on Below Ground Infrastructure Developed Countries 97% Page 11 of 18 The problems of Microbial Induced Corrosion (MIC) of concrete sewer pipes are reasonably well understood, however the processes involved are complex. There are multiple factors involved such as: age of the infrastructure, Hydrogen Sulphide (H2S) production, pH levels, wastewater characteristics, biofilm formations, flow velocities. Temperature is also a factor in the process (Neetling Mah et al; Wells Melchers et al; Biggs et al). Baumgartner (1934) found that H2S virtually ceased at 7oC. At warmer temperatures though there was little difference in H 2S production patterns for samples kept at 30oC and 37.5oC (Neetling Mah et al 1989). At the moderate wastewater temperatures concerned with this paper (i.e. within the range 15oC – 25oC) the impact on Microbial Induced Corrosion by raising the temperature of wastewater in the order of 5oC appears to be relatively small. 2.5 Wastewater Treatment Efficiency In cities using secondary wastewater treatment processes, the treatment process typically utilises a biological treatment step. There are a variety of technologies available to achieve this, and common examples of these include; activated sludge, sequencing batch reactors, trickling filters, rotating biological contactors and moving bed biological reactors. What these processes all have in common is that they rely on naturally occurring microorganisms to perform part of the treatment process by consuming organic compounds, converting nutrients into different forms and binding together less soluble compounds to allow easier removal. The effectiveness of these organisms (and hence the treatment process) is highly influenced by the temperature of the environment in which they live (i.e. the wastewater). As wastewater temperatures drop below approximately 20oC, the efficiency of the biological process also decreases significantly (Collins, Grady et al) resulting in wastewater which is less well treated being discharged into the environment. The amount of excess sludge produced by the biological process is also influenced by the temperature of the wastewater, as well as other factors such as sludge age. Treating excess sludge is one of the major operating costs for a wastewater treatment plant, and any way to reduce sludge volumes results in significant savings for wastewater utilities. Warmer wastewater temperatures combined with shorter sludge ages can result in lower excess sludge volumes (Collins, Grady et al). Since the design of wastewater treatment plants must consider the worst case, when considering temperatures, the process is normally designed for the conditions encountered during winter (i.e. cold wastewater temperatures). This then determines the required sizes of the various tanks and associated equipment required for the process. Raising the temperature of the wastewater (as happens naturally during the summer months) increases the efficiency of the biological process and means the tanks etc. are larger than required in these warmer Page 12 of 18 conditions. Another way of looking at this is that for existing wastewater treatment plants, designed for winter temperatures, raising the temperature of the wastewater during winter will increase the capacity of the existing plant without requiring expensive civil works to increase the size of tanks etc. Summary Part 2 City wastewater systems carry reliable flows of neutral temperature water all year around and the patterns of flow match very well with the patterns of when buildings are used. A modest increase in temperature should not have a major effect on below ground infrastructure, and could offer benefits to the wastewater treatment plant in winter. Potential opportunities Available Thermal Capacity within Wastewater Networks Studies made in Switzerland and Germany indicate that ~3% of all buildings could be supplied with heat (or cooling) on the basis of wastewater (Schmidt 2008). However in this paper we have excluded residential buildings and focused on commercial buildings for the following reasons: The dominant HVAC energy demand of many commercial buildings is cooling, and there is less likelihood of encountering a hard capacity limit when rejecting heat into wastewater during summer, than when taking heat out of wastewater during winter (in colder regions there is a very real possibility of reaching freezing point when extracting heat from wastewater during periods of snow melt). There are likely to be greater commercial benefits of improving HVAC system efficiencies in cooling mode via utilisation of the passive cooling capacity of wastewater, and by reducing the building maximum demand on summer afternoons (when electrical demand charges typically peak). Reducing the amount of heat rejected to atmosphere has additional benefits by also helping to reduce the Urban Heat Island effect within cities. Page 13 of 18 Figure 8:Illustrations showing Summer and Possible Passive Cooling in Spring/Autumn Seasons As described in section 2.3 when assessing the potential capacity of wastewater systems within cities, we have assumed that an increase in temperature of 5 oC should be acceptable in most temperate climate zones. Using these criteria, the potential opportunity offered by wastewater increases significantly over figures previously reported. Table 3 shows high level breakdowns from a selection of cities assuming a 5oC rise in wastewater temperature. Table 3 New York Los Angeles Philadelphia Population (Millions) 19.5 3.8 1.5 Commercial Building Energy Consumption (GWh/year) 69,353 13,345 11,429 Daily Wastewater Volumes (m3) 4,900,000 2,100,000 1,800,000 Thermal Energy Capacity of Wastewater @5oC Δt (GWh/year) 10,475 4,431 3,832 Commercial Building Energy Capacity from Wastewater ~15% ~33% ~33% Page 14 of 18 Melbourne Munich 4.0 1.4 4,965 ~6,000 877,000 1,800,000 1,752 3,832 ~35% ~64% The data used above has been sourced from websites for city governments and wastewater and energy utilities except the following: New York – Energy data sourced from NYC Inventory of Green House Gas emissions 2013 Melbourne – Energy data provided by City of Melbourne via personal communications From the analysis above, the capacity for Munich appear to be unrealistically high, and further investigation would be required to provide more certainty on this. In the other cities considered, with a modest limit of 5oC rise in temperature, wastewater could absorb 15% - 30% of the total heat energy consumed by commercial buildings in a city, with many of them falling into the range 30% - 35%. Page 15 of 18 Harvesting of Excess Heat Energy in City CBD’s For Reuse Downstream If there exist opportunities downstream (in relation to wastewater flow direction) of a city’s CBD’s to utilise low grade heat all year around, the potential opportunity to use wastewater systems for removing excess heat from city CBD buildings could be increased further. Industries which have all year around demands for low grade heat include: pulp and paper, gypsum, food and drink and some chemical producers. These industries also tend to be located on city fringes due to lower cost of land, ease of logistics etc. Wastewater Treatment Plant Industries with demand for heat energy CBD with excess heat energy F igure 9: Urban Transect Showing Harvesting of Heat for Reuse Downstream (Image supplied by DPZ) Page 16 of 18 Conclusions The results indicate that for many commercial office buildings in temperate climate cities, cooling is required throughout most of, if not the entire year (including winter). In summer removing this excess heat energy to maintain confortable conditions within the buildings requires the use of expensive peak rate electricity, and often contributes significantly to the peak demands faced by the electrical supply infrastructure to the city. These summer conditions are also when conventional air source HVAC cooling systems operate least efficiently. Wastewater is an appropriate alternative source of cooling energy to remove this excess heat. The infrastructure is widely accessible throughout temperate climate cities. Wastewater has reliable flows, stable temperatures and the flow profiles match well to the occupancy profiles of commercial buildings. The capacity of wastewater systems to absorb this excess heat energy appears to be significantly larger than previously reported, falling into the range of 15% - 30% of commercial buildings energy consumption for the cities considered. There are multiple benefits available to different sectors, In summer: Building owners can benefit since typical temperatures of wastewater can offer efficiency gains over cooling systems rejecting heat to atmosphere and hence reduce the energy demand by up to 30%. Electrical Utilities can benefit through reduced maximum demand loads on their infrastructure, possibly allowing avoidance of capital investment to increase capacity. The city environment can benefit through reduced Urban Heat Island effect. In winter, with warmer wastewater: The wastewater utility can benefit through improved biological treatment processes. The wastewater utility can benefit through reduced sludge production volumes. The wastewater utility can benefit through increased treatment plant capacity with little or no capital expenditure or needing additional land area. The receiving environment for the treated wastewater can benefit through better biological treatment processes. Harvesting excess heat energy from commercial buildings in a city CBD can also open the possibility of allowing recycling of energy by making this energy available to suitable industries located along the sewer route between CBD and the wastewater treatment plant. Page 17 of 18 These multiple benefits can only be realised however, if a collaborative ‘partnering’ relationship is adopted between the city built environment and the wastewater utilities. References 1. Akbari, H. (2005). Energy Saving Potentials and Air Quality Benefits of Urban Heat Island Mitigation 2. Biggs, Catherine A., Olaleye, Omolara I., Jeanmeure, Laurent F. C., Deines, Peter, Jensen, Henriette S., Tait, Simon J. and Wright, Phillip C.(2011) 'Effect of temperature on the substrate utilization profiles of microbial communities in different sewer sediments', Environmental Technology, 32: 2, 133 — 144 3. CarbonTrust (2012) ‘Heat recovery, A guide to key systems and applications’ 4. Chen J.S. , Boufadel M. , Haider E. , Wang J. , Wang A. (2011) Wastewater Heat Extraction for Commercial HVAC Applications: A U.S. Pilot Project 5. Collins C.E., Grady C.P.L., Incropera F.P. (1978) The Effects Of Temperature Control On Biological Wastewater Treatment Processes 6. de Munck, C., Pigeon, G., Masson, V., Meunier, F., Bousquet, P., Tréméac, B., Merchat, M., Poeuf, P. and Marchadier, C. (2013), How much can air conditioning increase air temperatures for a city like Paris, France?. Int. J. Climatol., 33: 210–227. doi: 10.1002/joc.3415 7. Neethling J.B., Mah R.A., Stenstrom M.K., (1989) Causes and Control of Concrete Pipe Corrosion 8. Ohashi Y., Genchi Y., Kondo H., Kikegawa Y., Yoshikado H., Hirano Y. (2007) Influence of Air-Conditioning Waste Heat on Air Temperature in Tokyo during Summer: Numerical Experiments Using an Urban Canopy Model Coupled with a Building Energy Model 9. Schmidt (2008) Sewage Water: Interesting Heat Source 10. UN FAO: http://www.fao.org/docrep/t0551e/t0551e03.htm (accessed 12.03.2014) 11. UNEP: http://www.unep.org/sbci/pdfs/sbci-bccsummary.pdf (accessed 19.03.2014) 12. US EPA: http://www.epa.gov/heatisland/ (accessed 12.03.2014) 13. Wells P.A., Melchers R.E., Bond P., (2009) Factors Involved in the Long Term Corrosion of Concrete Sewers. Bio Page 18 of 18 Nick Meeten is a senior engineer at Smart Alliances engineering consultants. He returned to NZ in 2014, after living in Germany and working internationally as Green Buildings Team Leader for water technology suppler HUBER, He is a professional member of the Institute of Professional Engineers of New Zealand. Nick has more than 25 years experience in: design of commercial building systems and urban infrastructure, project management of land development and commercial building projects and design and implementation of water recycling and energy recovery solutions.
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