Ipsen’s ATLAS – Reinventing the Future of Atmosphere Heat-Treating Technology ® Smart solutions from the world market leader. Ipsen is setting new standards in quality with the Ipsen ATLAS atmosphere furnace: high-quality components, intelligent interfaces and controls, easy equipment operation and increased energy efficiency. ® To Ipsen, quality means offering you technology that is intelligent, easy to operate and efficient. With innovative technologies, such as Carb-o-Prof ®, Recon® Burners and SuperQuench®, we are not just refining proven technologies – we are optimizing and innovating to expand the possibilities. Maximum Load Dimensions: 24” x 36” x 30” 36” x 48” x 36” (W x L x H) (610 mm x 915 mm x 760 mm) (915 mm x 1,220 mm x 915 mm) Maximum Load Weight Capacity: 1,100 lbs. 3,500 lbs. up to 3,750 lbs. Ipsen’s ATLAS delivers ingenious innovations, clever interfaces and intelligent configuration. (500 kg) (1,600 kg up to 1,700 kg) What do you get when you combine intelligence and quality? An atmosphere furnace that is state-of-theart in both hardware and software. ATLAS® is a highly intelligent system that reduces your workload and produces efficient results. Operating Temperature: 1,380 °F - 1,800 °F 1,380 °F - 1,800 °F (750 °C - 985 °C) (750 °C - 985 °C) Quench Oil Capacity: 1,030 gal. 2,400 gal. up to 3,500 gal. (3,900 L) (9,085 L up to 13,250 L) Load Chain Configuration: Double Single or Double Exceptional Performance Energy Efficiency Ipsen’s Recon Burners increase thermal efficiency up to 75% – simply by recovering the heat from the exhaust gases to preheat the combustion air. These single-ended radiant tubes (SERT) are fitted with special ceramic inner tubes and are set apart by their low noise levels, high durability, low maintenance and easy installation – allowing them to provide ideal heating while optimizing gas consumption. Ipsen’s SuperQuench reduces distortion, improves the properties of steel and consistently achieves uniform hardening. This system tackles even the most challenging alloys by reducing the hardness spread and increasing the overall throughput. Its flexibility also allows for adjustment of the oil flow based on section size, material and load density. Carb-o-Prof – Intuitive Controls System Integration Ipsen’s components are configured for maximum compatibility. The ATLAS single-chain furnace model utilizes the same push-pull chain loader as the industry standard, allowing it to integrate into existing lines with ease. Quality Insulation Consistent Uniformity ATLAS uses insulating fiber and rigid firebricks that are extremely resilient and capable of withstanding temperatures well above the working temperature. Ipsen’s ATLAS uses an optional ceramic muffle made of silicon-carbide for increased temperature uniformity throughout the load. The muffle assists in evenly soaking the load through its optimal circulation and constant directional flow. www.IpsenUSA.com/ATLAS Carb-o-Prof ® control software combines more than six decades of knowledge and expertise in a single control system. This reliable software allows you to monitor and control uniformity of the atmosphere’s C-level, maintaining a close tolerance for the workpiece surface carbon content. Carb-o-Prof also delivers an extensive recipe database, timeand cost-saving simulation functions with C-Profile optimization and adaptive control that ensures you get the best part quality every time. Simulation Software Users are able to compute the expected carbon profile of their materials, as well as immediately review the process results for their specific load – all without wasting valuable parts, time or resources. C-Profile Optimization Using pre-specified target parameters, users can define a target carbon-content curve. This ensures parts within the same load are consistent in both case depth and hardness. Adaptive Control If some unforeseen event occurs, this intuitive control software adapts the process to the changing circumstances, preventing the waste of parts and resources. Recipe Database This system’s database allows users to easily create and store hundreds of recipes, all based on a wide variety of materials. It also avoids errors by limiting the input ranges, maintaining a safe operation. Ipsen Innovations – Making the Future a Reality At Ipsen, we believe that innovation drives excellence. With more than 65 years of thermal processing experience, no company can make your ideas a reality better than Ipsen. Since 1948, Ipsen has been inventing and evolving new technologies and heat treatment processes, as well as designing and manufacturing industrial vacuum furnaces, atmosphere furnaces and supervisory control systems. The outcome of our work: energy-efficient Ipsen furnaces and plant systems, as well as unrivaled products that are in demand all over the world and used by leading companies. Overall, Ipsen’s product range combines the highest performance with outstanding reliability, thus ensuring customers continuously receive the best quality products. Additionally, Team Innovation, our dedicated Research and Development Team, is constantly pushing the boundary of possibilities and creating a future of thermal processing excellence. As a result, customers continue to benefit from the advantages offered by the latest heat treatment processes and technical solutions; few other companies in the world contribute as much to new developments in the field of thermal processing. Ipsen’s sophisticated industrial furnaces and equipment are developed for a wide variety of thermal processing markets, including: Aerospace, Commercial Heat Treating, Medical, Energy, Wind Power and Automotive. With production locations in Europe, America and Asia, along with representation in 34 countries, choosing Ipsen means choosing a partner in success. 984 Ipsen Rd. Cherry Valley, IL 61016 800.727.7625 [email protected] www.IpsenUSA.com
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