05 Section 05 1ST FIX CARPENTRY FIRST FIX 1. 2. 3. 4. 5. 6. DPC to be installed under timber or metal stud wall sole plates and stairs. Stairs to have 25mm continuous softwood packer between string and blockwork, set packer below top of stair string by 25mm to allow plasterboard to fit neatly between the string and blockwork. The stair string must be fixed beneath the top and bottom tread first, working from these top and bottom fixings, work towards the centre of the string. 100mm x 12 screws used in all instances Install temporary handrail following installation of staircase. Protect newel posts and tread nosings as a minimum. OSB pattresses to be provided to support fittings such as radiators, towel rails, sanitaryware, boilers, kitchen wall units (top and bottom fixings). PLYWOOD NOT TO BE USED FOR PATTRESSES. Boxings to be built square in 38mm x 50mm softwood. Where boxings are adjacent to baths and showers ensure they project 50-100mm beyond the edge of the bath or shower to allow satisfactory finishing of the junction. 7. External doors must be fixed using correct fixings and brackets as illustrated on 3-5. Check manufacturer’s current recommendations. 8. Door openings must be set out to achieve full width architraves. 9. Protection to front doors, door frames, window boards and newel posts. 10. Noggins to be installed at least 1100mm from floor. Not required for wet rooms where stud centres are reduced to 400mm. 11. All end studs to block work to be fixed with plugs and screws as per specification. ELECTRICAL FIRST FIX 1. Holes to be cut and positioned within safe zones in the joists. Refer to NHBC Standards 6.4.18 and manufacturer’s information. 2. Cables must be installed vertically, horizontally, through sockets and switches and clipped correctly. 3. Back boxes must be installed to same heights, minimum 50mm consistent space between others. Deeper back boxes must be chased into wall to achieve flush board sticking. 4. Extractor isolation switch to be centred above door head, outside room with fan. 5. Metal plates to be installed to protect cables on timber stud. 6. Media plate to be provided as standard in all lounges including TV, BT and power sockets. (Satellite to be included as standard in apartments only). In addition where BTOR is installed on the site a RJ45 (Cat 5) module should be fitted. 7. Light switch back box to be fitted 150mm centre from structural opening. 8. Light pendants to have solid noggin support. 9. Complete wiring as per kitchen layout. 10. Fit only metal back boxes on external block walls and CLS stud walls, where installed on CLS studs walls these must be supported on timber noggins and set forward 5mm. No dry wall boxes. 11. Extractor fan ducting to be correct size and positioned as per ventilation layout. Verplas rigid ducting to be used in all cases. PLUMBING FIRST FIX 1. Gas carcass feeding boiler must be chased (maximum 25mm) into blockwork and fully bedded/pointed into blockwork. Solid dab over pipework. See pages 5-14, 10-9 and 10-10. 2. Fit soil vent pipes and protect at First Fix stage, to be clipped to wall minimum 2 per storey, plus loft space. 3. Radiator Manthorpe manifold to have solid noggins and 4no. fixings used. 4. Basin feeds must exit wall maximum 100mm below underside of basin and waste inside pedestal. Feeds to towel rails must exit wall, level and at correct height. 5. All pipework must have felt/lagging where it touches timber/metal to prevent knocking (floors & studs) 6. Pipework must be clipped within joist voids to manufacturer’s guidance. 7. Minimise excessive use of flux, wipe off all joints at completion. 9. Fit fire collars to SVP flush with underside of slab where required. 10. Pressure test system including Gas pipes after First Fix complete. 1st FIX Display housetype working drawings in each house for easy reference. 05 To ensure consistently accurate loft openings, utilise a reusable profile. Ensure pattressing is OSB and appropriately sized. Plywood is not to be used for pattresses. DPC to be installed under stud wall sole plates. CONSTRUCTION BEST PRACTICE GUIDE 5-1 05 1st FIX Ensure DPC placed under first stair riser. During installation screw fix 50mm x 38mm timber tight to 1st riser using 4no 75mm x 10 screws and plugs to secure stair flight until it is fully fixed. During installation, adequate studwork to be installed to fix plasterboard to. Pack stairs 25mm off blockwork wall to allow plasterboard to fit flush inside string. 5-2 Ensure stairs are accurately positioned with treads square to newel posts prior to fixing. This is of particular importance on winder treads. Continuous 25mm packer between blockwork and stair string. CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 DO NOT ACCESS THE STAIRS UNTIL THEY ARE FULLY FIXED FROM BELOW MASONRY FIXING Drill through stairs into block work, then screw fix with 100mm x 12 screws used unless alternative specified. The stair string must be fixed beneath the top and bottom tread first, working from these top and bottom fixings, work towards the centre of the string at maximum 600mm centres. TIMBER FIXING Timber stud wall to be built prior to installation of stairs Timber stud to be formed at 300mm centres, stair string to be fixed into vertical studs with 100mm x 12 screws used (unless alternative specified) at no greater than 600mm centres. The stair string must be fixed beneath the top and bottom tread first, working from these towards the centre of the string. Note when working towards the centre a horizontal noggin may be required to catch the centre fixing. Bolts/Fischer fixings to be used only if specified. CONSTRUCTION BEST PRACTICE GUIDE 5-3 05 1st FIX Stairwell pattresses to be installed flush between studs where internal handrail to be fitted 900mm above stairs. Also removes fall risk during construction. Install OSB pattress to allow for easy handrail fixing. Noggins to be installed at least 1100mm vertical height to centre. The top nosing and newel post must be fixed to the joist trimmer, and flooring must be fitted tight to stair nosing. 5-4 CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 When fixing vertical studs to blockwork ensure screw fixings are used to ensure a good fixing. Stairs to be adequately protected from damage during construction. Not to be removed until decoration. 50mm minimum thickness mineral fibre quilt to be installed in partitions between bedrooms and any room containing a WC. If tiling required to bathroom side install studs at 400mm centres. CONSTRUCTION BEST PRACTICE GUIDE 5-5 05 1st FIX 38mm softwood pipe boxing. Void to be filled with minimum 25mm sound deadening material around soil pipe, zip tied. WWHR or AAV valves should not be lagged. See Standard Detail DB-SD09-001. OSB pattresses to be installed to allow easy fixing of kitchen units. 5-6 Seal all areas at the earliest opportunity for future air tightness testing. Media plate used instead of multiple sockets, aerials etc. As per working drawings. Cable clips to be installed at every mortar joint. CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 MEDIA PLATES In houses install TV and BT point as standard; in addition where BTOR is installed on the site a RJ45 (Cat 5) module should be fitted. In apartments install TV, BT and satellite points as standard; in addition where BTOR is installed on the site a RJ45 (Cat 5) module should be fitted. CONFIRM SPECIFICATION WITH YOUR TECHNICAL DEPARTMENT. Light pendants to have 75x50mm noggin 200mm long cut at 45º, where adjacent to a joist. CONSTRUCTION BEST PRACTICE GUIDE Where light positions do not fall adjacent to a joist ensure adequate support is installed. 5-7 05 1st FIX Steel plate must be used to protect services where they pass through studwork. Identification tape to be used between studs. Sheathing is not required. Ensure front doorbell is fitted to the centre of the doorframe on the lock side of door. 5-8 TV aerial connection to be clearly marked and easily accessible in loft space. All cables passing through masonry to be installed in a sleeve. CONSTRUCTION BEST PRACTICE GUIDE 05 1st FIX Deeper back boxes must be chased into wall to achieve flush board sticking. Do not fit shaver socket directly above washbasins, allow for mirror/cabinets. Max 50-60mm Always maintain a minimum spacing of 50mm between sockets. Use a single gang box as a spacer during first fix. CONSTRUCTION BEST PRACTICE GUIDE Ensure electrical fittings are set out square and consistently spaced throughout. 5-9 05 1st FIX Extract of DB-SD10-007 shown. For further information refer to Standard Details DB-SD10-006 and DB-SD10-007. Apply a generous bead of Polymer Mastic to all raised rib areas, the waste area and especially around each foot pad location area on the underneath of the tray. Ensure the depth of the Polymer Mastic bead is sufficient to extend beyond the tray rim height (approx. 20mm) to have good contact with the floor. A generous bead of Polymer Mastic must then be applied around the exterior rim of the tray as shown. Before final fitting add a generous amount of Silicone to the faces of the tray that will contact with your walls to create a good seal. 5-10 CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 Extract of DB-SD10-006 shown. For further information refer to Standard Details DB-SD10-006 and DB-SD10-007. Ensure only Merlyn DWAS 90mm Hi Flow Shower Waste is used and is fitted as per manufacturer’s instructions. CONSTRUCTION BEST PRACTICE GUIDE Install 9mm plywood to sides of shower tray to allow for plasterboard. Leave 10mm off blockwork to allow for plasterboard adhesive. 5-11 05 1st FIX For wet room areas to be tiled use 63mm x 38mm studs installed at 400mm centres. This does NOT require mid-rail noggins. See DB-SD03-005 and NHBC Standards 9.2.4 Table 9. All pipework to be capped off during construction. Bath legs to be securely fixed on a minimum of 100x25mm bearers. OSB shown here to support bath. (Does not require painting.) All other ventilation penetrations to be built in. Cavity Tray required above. Flue openings to be cored on site as required. 5-12 CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 Accurately position boiler pipework at first fix. Boilers should always be mounted on external walls. No concealed flues. Fixing templates should be utilised. All pipes to be tested prior to boiler being fitted including gas pipes. CONSTRUCTION BEST PRACTICE GUIDE 5-13 05 1st FIX Gas pipe to be clearly marked and adequately supported in joist zone. Felt installed to prevent squeaking. Gas Safe Technical Bulletin number 113, confirms that no additional ventilation is required for gas pipework in modern joisted floors, in single dwellings, as there is sufficient advantageous ventilation. Gas pipes to be fully bedded/ pointed into blockwork. 5-14 Plastic coated gas pipe to be recessed in to wall by max 25mm, then covered with mortar. To be solid dabbed when plastered. Gas pipe to be mortared over then covered with solid dabs. Cables clipped at every course. CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 All plastic plumbing to have detection tape behind. Correctly installed water service pipe insulated and capped off to prevent any chance of blockage. CONSTRUCTION BEST PRACTICE GUIDE Pipework to be equally spaced and fixed and clearly labelled following heating design. 5-15 05 1st FIX Ensure pipework is adequately fixed with clips installed in line. 5-16 Correctly installed radiator boss. OSB to be utilised to ensure tight seal against foam gasket with the plasterboard. CONSTRUCTION BEST PRACTICE GUIDE 1st FIX Feeds to towel rails must exit wall level, at correct height and be finished with a pipe rose. TRV to face away from towel rail. 05 Basin feeds must exit wall maximum 100mm below basin and waste inside pedestal. (Copper pipes to be wrapped in PVC tape prior to being mortared over.) Accurately position ½” copper WC cold water feed as high as possible, generally 300mm from the floor and 125mm from centre of outlet to ensure the pipe isn’t visible once the WC is installed. Isolation valve to be fitted and accessible. CONSTRUCTION BEST PRACTICE GUIDE 5-17 05 1st FIX Soil vent pipes to be clipped and screwed to wall minimum 2 per storey, plus loft space. Soil vent pipe rodding eyes to be at correct height and facing the right way. Ensure insulation doesn’t cover AAV’s/Durgo. Radiator Manthorpe manifold to have solid noggins and 4no. fittings used. In apartments fit fire collars to SVP flush to underside of slab, as defined on working drawings. 5-18 CONSTRUCTION BEST PRACTICE GUIDE 1st FIX 05 Pattress support for extract fans with mastic seals to ensure optimum air tightness. Soil vent pipe to be clipped to wall minimum 2 per storey, plus loft space. SVP turned back into roof void to aid visibility. Condensate cap fitted at pre-plaster stage. Ensure height allows for insulation. CONSTRUCTION BEST PRACTICE GUIDE Roof ventilators to be fully fixed to terminals in line with manufacturer’s instructions. Usually fixed with jubilee clip and then taped. 5-19 05 1st FIX Ensure site specific ventilation strategy is followed. Duct runs must not exceed manufacturer’s instructions. Neat installation of ducting and fire wrap in apartments. Ensure correct components are used for installation of kitchen extractor run which is adequately supported and sealed. Ensure sleeved penetration for ventilation is installed centrally to allow a symmetrical finish later. 5-20 CONSTRUCTION BEST PRACTICE GUIDE 1st FIX Window Boards should be securely fastened, with brackets screwed not nailed and neatly pointed underneath. To achieve a minimum of 25mm overhang from finished plaster face. 05 Windows to be fixed at head. over each mullion. Window formers to be used to close cavity. Requirement for fixing cleat to be fixed to former and blockwork 150mm from corner and at 600mm centres vertically. CONSTRUCTION BEST PRACTICE GUIDE 5-21
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