APPLIED PHYSICS LETTERS 91, 071901 共2007兲 231– 261 nm AlGaN deep-ultraviolet light-emitting diodes fabricated on AlN multilayer buffers grown by ammonia pulse-flow method on sapphire Hideki Hirayamaa兲 RIKEN (The Institute of Physical and Chemical Research), 2-1 Hirosawa, Wako-shi, Saitama 351-0198, Japan Tohru Yatabe, Norimichi Noguchi, Tomoaki Ohashi, and Norihiko Kamata Saitama Univensity, 255 Shimo-Okubo, Sakura-ku, Saitama 388-8570, Japan 共Received 18 June 2007; accepted 20 July 2007; published online 13 August 2007兲 The authors demonstrated AlGaN multiquantum-well 共MQW兲 deep-ultraviolet light-emitting diodes 共LEDs兲 with wavelengths in the range of 231– 261 nm, fabricated on low threading dislocation density AlN buffers formed through an ammonia 共NH3兲 pulse-flow multilayer growth technique. The authors obtained a single-peaked operation of the AlGaN-MQW LED with a wavelength of 231 nm, which is the shortest wavelength of AlGaN-based LED on sapphire. The maximum output power and external quantum efficiency of the 261 and 231 nm LEDs were 1.65 mW and 0.23% under room-temperature 共RT兲 continuous-wave 共cw兲 operation, and approximately 5 W and 0.001% under RT pulsed operation, respectively. © 2007 American Institute of Physics. 关DOI: 10.1063/1.2770662兴 High-brightness deep-ultraviolet 共UV兲 light-emitting diodes 共LEDs兲 or laser diodes 共LDs兲 with emission wavelengths in the range of 230– 350 nm have a wide range of potential applications,1,2 such as in water purification, sterilization, medicine and biochemistry, white light illumination, and light sources for high density optical recording. AlGaN has a direct transition band gap between 3.4 and 6.2 eV and also covers the spectrum obtained with conventional gas and solid-state UV lasers. The main advantages of using AlGaNbased materials for UV light sources are that there is the possibility of obtaining high-efficiency emission from quantum wells2 共QWs兲 and of producing both p- and n-type semiconductors in a wide band gap spectral region, that the nitrides are mechanically hard and the devices have long lifetimes, and that the materials are free from harmful arsenic or mercury. Research into AlGaN-based UV LEDs for wavelengths shorter than 360 nm, i.e., wavelengths between 330 and 355 nm,3–5 was initiated by several research groups between 1996 and 1999. The development of short-wavelength UV LEDs is now becoming extremely competitive. In the U.S., the effort directed at deep-UV light sources has been coordinated by DARPA’s Semiconductor Ultraviolet Optical Sources 共SUVOS兲 program. Innovations developed by Asif Khan and co-workers at the University of South Carolina 共USC兲 have led to recent advances in deep-UV LEDs. His group reported 270– 280 nm band AlGaN-based LEDs in 2002–20046,7 and 250– 270 nm band AlGaN-based LEDs in 2004.8,9 They achieved sub-300 nm LEDs with record power and efficiency in 2004, i.e., a 280 nm, 5.2 mW LED with a maximum external quantum efficiency 共EQE兲 of 0.94%,7 and a 269 nm, 0.85 mW LED with a maximum EQE of 0.32%,9 both under RT cw operation. They set new records of efficiency in the short-wavelength range, i.e., EQE of approximately 2.8%, 0.6%, 0.4%, and 0.2%, for the LEDs with Author to whom correspondence should be addressed; Fax: ⫹81-48-4621276; electronic mail: [email protected] a兲 wavelengths of 280, 265, 255, and 244 nm, respectively, in 2006.10 The shortest wavelength nitride LED was reported by NTT in 2006. They achieved 210 nm emission using an AlN emitting layer.11 However, the EQE was quite low because they did not obtain sufficient electron-hole confinement or efficient carrier injection because of using the highest band gap AlN for the emitting region. We started our research into AlGaN-based deep-UV LEDs in 1997. We reported 230 nm efficient photoluminescence 共PL兲 from AlGaN QWs,12 and 333 nm AlGaN-QW UV LED on SiC in 1999.5 We have also developed quaternary InAlGaN-based high-brightness UV LEDs 共Refs. 2, 13, and 14兲 and have achieved a high internal quantum efficiency of 47% for 338 nm quaternary InAlGaN QWs and 352 nm 7.4 mW dc operation of an InAlGaN-QW UV LED.15 In this report, we fabricated a high-quality AlN buffer suitable for deep-UV LEDs and demonstrate single-peaked operations of AlGaN-QW LED with emission wavelengths of 231– 261 nm. We also demonstrate cw milliwatt output power of a 261 nm LED. In order to realize high-brightness deep-UV LEDs, it is important to develop a high-quality AlGaN / AlN template. Several methods of fabricating high-quality buffers for the realization of UV-emitting devices have been reported, for example, the use of AlN / AlGaN superlattices 共SLs兲 grown with alternate gas feeding,6 an AlGaN buffer deposited by epitaxial lateral overgrowth,16 and a combination of GaN / AlN SLs and AlGaN produced by alternate source feeding epitaxy on SiC.17 It is required to satisfy several conditions in order to fabricate high-quality AlGaN / AlN templates that are applicable to deep-UV emitters, i.e., low threading dislocation density 共TDD兲, crack free, atomically flat surface and stable Al 共+c兲 polarity. To satisfy all of these conditions, we proposed the ammonia 共NH3兲 pulse-flow multilayer 共ML兲 AlN growth method. Figure 1 shows 共a兲 the gas flow sequence used for NH3 pulse-flow growth and 共b兲 schematic layer structure of the 0003-6951/2007/91共7兲/071901/3/$23.00 91, 071901-1 © 2007 American Institute of Physics Downloaded 08 Oct 2009 to 134.160.214.108. Redistribution subject to AIP license or copyright; see http://apl.aip.org/apl/copyright.jsp -160- 071901-2 Appl. Phys. Lett. 91, 071901 共2007兲 Hirayama et al. FIG. 1. 共a兲 Gas flow sequence used in NH3 pulse-flow growth. 共b兲 Schematic layer structure of multilayer 共ML兲-AlN buffer on sapphire. ML-AlN buffer. Samples were grown on sapphire 共0001兲 substrates by low-pressure metal-organic chemical vapor deposition. As group III precursors, trimethylaluminum 共TMAl兲 and trimethylgallium 共TMGa兲 were used with H2 carrier gas. First, an AlN nucleation layer and a burying AlN layer were deposited, both by NH3 pulse-flow growth. TMAl flow was continuous during the NH3 pulse-flow sequence, as shown in Fig. 1共a兲. Low-TDD AlN can be achieved by the coalescence process of AlN nucleation layer. After the growth of the first AlN layer, the surface is still rough because of the low growth rate of the pulse-flow mode. We introduced the high-growth-rate continuous-flow mode in order to reduce the surface roughness. By repeating the pulseand continuous-flow modes, we obtained a crack-free, thick AlN layer with an atomically flat surface. NH3 pulse-flow growth is effective for obtaining high-quality AlN because of the enhancement of precursor migration. Furthermore, it is effective for obtaining the stable Al 共+c兲 polarity that is necessary for realizing atomically flat surfaces because of the Al-rich growth condition. We controlled the growth pressure, temperature, and V / III ratio to be between 76 and 200 Torr, 1200– 1300 ° C, and 64–1060, respectively, for the growth of ML-AlN. The growth rates in the pulse- and continuous-flow FIG. 3. Cross-sectional TEM image of AlGaN-MQW deep-UV LED with emission wavelength of 255 nm. modes were approximately 0.6 and 6 m / h, respectively. The total thickness of ML-AlN was 3.3 m. The full width at half maximum of the x-ray 共102兲 -scan rocking curve of the AlGaN layer on AlN buffer was reduced from 2160 to 488 arc sec by introducing ML-AlN. The edge- and screw-type dislocation densities of AlGaN layer on ML-AlN were 3.2⫻ 109 and 3.5⫻ 108 cm−2, respectively, as observed from the cross sectional transmission electron microscope 共TEM兲 image. We confirmed the flat surface by observation in the step-flow growth mode using an atomic force microscope 共AFM兲. The rms value obtained from the AFM image was 0.16 nm. Figures 2 and 3 show a schematic of the sample structure and a cross-sectional TEM image, respectively, of an AlGaN MQW deep-UV LED with emission wavelength of 255 nm fabricated on a ML-AlN buffer. Table I shows the designed Al compositions x in AlxGa1−xN wells, buffer and barrier layers, and electron-blocking layers 共EBLs兲 used for 231– 261 nm AlGaN-MQW LEDs. We grew a 1.7-m-thick Si-doped AlGaN-buffer layer, 3 layer MQW consisting of 2-nm-thick AlGaN wells and 4-nm-thick AlGaN barriers, 7-nm-thick undoped AlGaN barrier, 15-nm-thick Mg-doped AlGaN EBL, 10-nm-thick Mg-doped AlGaN, and an approximately 10-nm-thick Mg-doped GaN contact layer on the ML-AlN. We can confirm flat heterointerfaces of the QWs from the cross-sectional TEM image. Ni/ Au electrodes were used for both n-type and p-type electrodes. The size of the p-type electrode was 300⫻ 300 m2. The output power radiated into the back of the LED was measured using a Si TABLE I. Designed values of Al composition x of AlxGa1−xN wells, buffer and barrier layers, and electron blocking layers 共EBLs兲 used for 231– 261 nm AlGaN-MQW LEDs. Wavelength 共nm兲 Well Buffer and barrier EBL 231 237 248 255 261 0.76 0.72 0.64 0.60 0.55 0.85 0.83 0.78 0.75 0.72 0.97 0.97 0.96 0.95 0.94 FIG. 2. Schematic of structure of AlGaN-MQW deep-UV LED with emission wavelength of 255 nm. Downloaded 08 Oct 2009 to 134.160.214.108. Redistribution subject to AIP license or copyright; see http://apl.aip.org/apl/copyright.jsp -161- 071901-3 Appl. Phys. Lett. 91, 071901 共2007兲 Hirayama et al. FIG. 4. Electroluminescence 共EL兲 spectra of AlGaN-MQW LEDs with wavelengths of 231, 237, 248, 255, and 261 nm measured at room temperature 共RT兲 with injection current of around 50 mA. photodetector located behind the LED sample, which was calibrated to measure luminous flux from LED sources using an integrated-spheres system. The LEDs were measured with a bare chip. Figure 4 shows electroluminescence 共EL兲 spectra of the fabricated AlGaN-MQW LEDs with wavelengths of 231 nm under pulsed operation and 237, 248, 255, and 261 nm under cw operations, all measured at room temperature 共RT兲 with injection current of around 50 mA. Pulse width and repetition frequency were 10 s and 10 kHz, respectively. Singlepeaked operations were obtained for every sample. The intensities of deep emission at around 310 nm for the 248 nm LED and at 380– 480 nm for the 231 and 237 nm LEDs were negligible, as seen in Fig. 4. The wavelength of 231 nm is the shortest one to date for an AlGaN-based LED on sapphire. Figure 5 shows output power and EQE ext as functions of current for 共a兲 261 and 共b兲 237 nm AlGaN-MQW LEDs measured under RT cw operation. The maximum output power and EQE were 1.65, 0.56, 0.076, and 0.0011 mW and 0.23%, 0.09%, 0.013%, and 0.0004% for the LEDs with wavelengths of 261, 255, 248, and 237 nm, respectively, under RT cw operation. The maximum output power and EQE of the 231 nm UV-LED were approximately 5 W and 0.001%, respectively, under RT pulsed current injection. We achieved milliwatt output power of the 261 nm LED. We confirmed that the EQEs of AlGaN-MQW LEDs were much higher than that of AlN LED.11 The reason for the low EQE for shorter wavelength is considered to be that most of the injection electrons overflowed to the p-side electrode. EQE can be significantly increased if the electron overflow can be suppressed by realizing higher hole concentration in p-type layers. In summary, we demonstrated single-peaked operations of AlGaN-QW deep-UV LEDs on sapphire with peak emission between 231 and 261 nm. We achieved a high-quality AlGaN / AlN buffer suitable for use in deep-UV emitters, by introducing a ML-AlN formed by the NH3 pulse-flow method. The maximum output power and EQEs were 1.65, 0.56, 0.076, and 0.0011 mW and 0.23%, 0.09%, 0.013%, and 0.0004% for the LEDs with wavelengths of 261, 255, 248, and 237 nm, respectively, under RT cw operation. The maximum output power and EQE of the 231 nm UV LED FIG. 5. Output power and EQE as functions of current for 共a兲 261 and 共b兲 237 nm AlGaN-MQW LEDs measured under RT cw operation. were approximately 5 W and 0.001%, respectively, under RT pulsed operation. This work was supported by Grant-in-Aid for Scientific Research on Priority Areas No. 18069014 of The Ministry of Education, Culture, Sports, Science and Technology 共MEXT兲. 1 See, for example, A. Zukauskas, M. S. Shue, and R. Gaska, Introduction to Solid-State Lighting 共Wiley, New York, 2002兲, and references therein. 2 H. Hirayama, J. Appl. Phys. 97, 091101 共2005兲. 3 J. Han, M. H. Crawford, R. J. Shul, J. J. Figiel, M. Banas, L. Zhang, Y. K. Song, H. Zhou, and A. V. Nurmikko, Appl. Phys. Lett. 73, 1688 共1998兲. 4 T. Nishida, H. Saito, and N. Kobayashi, Appl. Phys. Lett. 78, 399 共2001兲. 5 A. Kinoshita, H. Hirayama, M. Ainoya, A. Hirata, and Y. Aoyagi, Appl. Phys. Lett. 77, 175 共2000兲. 6 J. P. Zhang, A. Chitnis, V. Adivarahan, S. Wu, V. Madavilli, R. Pachipulusu, M. Shatalov, G. Simin, J. W. 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