Low Pressure Transfer Pumps for CO2 MC3SS bareshaft MC3SS on base plus motor The liquid CO2 transfer pumps manufactured by Smith The recommended shaft seal assembly contains a Precision Products of California are designed for moving ‘Superseal’ sealing ring, which minimises seal wear. This large quantities of bulk carbon dioxide between two low ‘Superseal’ option on the pump is denoted by the addition pressure vessels, where the differential pressure does not of the letters ‘SS’ after the pump model number, e.g. exceed 4.8 bar, typically between a road tanker and a Smith pump MC2SS. CO2 bulk storage tank. The complete range includes Many of the Smith pump models are reversible, avoiding pumps with CO2 transfer capacities between 0.5 te/h and the need for cumbersome loading and discharge pipework 35 te/h. arrangements. The inlet and outlet ports on the standard The Smith pumps use precision-cut, interlocking gears to pumps have NPT female threads, although bodies with propel the liquid carbon dioxide. The gears are lubricated flange connections can also be supplied. by the liquid CO2 and hence run oil free. The shaft seal Pumps can be supplied with or without motor, baseframe, assembly which turns the drive gears is connected directly by means of a coupling to the electric motor and can be run at speeds of up to 1800 rev/min, although a slower coupling and separate by-pass valve, if required. Special versions of the pumps are available for nitrous oxide service or heavy duty applications. running speed is recommended to prolong pump life. www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012 MC1 motor mount MC1 foot mount Smith CO2 Transfer Pump Model Specifications Model RecomRecomDifferential mended mended Pressure Motor Size Coupling (bar) Size (kW) MC1SS MC1044SS MC1044HSS MC2SS MC3SS MC4SS MC5SS Port Size Threads Reversible NPT Female (inch) Net Weight Pump Only (kg) Recommended By-pass Valve By-pass Valve Threads NPT Female (inch) 0 1.4 3.5 0.55 0.55 0.55 VC-20 3/4 No 9 WW 120 1/2 0 1.4 3.5 1.1 1.1 1.5 VC-35 11/2 Yes 23 WW 100 1 0 1.4 3.5 1.1 1.1 2.2 VC-35 11/2 Yes 23 WW 100 1 0 1.4 3.5 2.2 2.2 4.0 VC-35 VC-35 VC-40 21/2 Yes 34 WW 114 11/4 0 1.4 3.5 4.0 4.0 5.5 VC-40 21/2 Yes 45 WW 112 11/2 0 1.4 3.5 5.5 5.5 7.5 VC-40 VC-40 VC-50 Inlet 4 Outlet 21/2 No 61 WW 200 2 0 1.4 3.5 7.5 7.5 11.0 VC-50 Inlet 4 Outlet 21/2 No 77 WW 212 21/2 www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012 Smith Pump Transfer Capacities Pump Type MC1SS Actual Differential Shaft Pressure Speed (rpm) (bar) 700 0 900 0 1400 0 700 1.4 900 1.4 1400 1.4 700 3.5 900 3.5 1400 3.5 Actual Capacity (kg/h) 449 577 898 384 513 834 287 416 737 Pump Type MC3HSS Actual Differential Shaft Pressure Speed (rpm) (bar) 700 0 900 0 1400 0 700 1.4 900 1.4 1400 1.4 700 3.5 900 3.5 1400 3.5 Actual Capacity (kg/h) 10778 13858 21556 9485 12564 20263 7545 10624 18323 MC1SS4444 MC1044SS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 1796 449 2310 577 3593 898 1538 384 2051 513 3334 834 1150 287 1663 416 2946 737 MC1SS4444 MC4SS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 13473 449 17322 577 26945 898 11533 384 15382 513 25005 834 8623 287 12472 416 22095 737 MC1044HSS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 3144 4042 6287 2691 3589 5835 2012 2910 5156 MC4HSS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 16167 20786 32334 14227 18846 30394 11317 15936 27484 MC2SS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 4491 5774 8982 3844 5127 8335 2874 4157 7365 MC5SS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 17964 23096 35927 15377 20509 33340 11497 16629 29460 MC2HSS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 5389 6929 10778 4742 6282 10131 3772 5312 9161 MC5HSS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 21556 27715 43113 18970 25129 40526 15089 21248 36646 MC3SS 700 900 1400 700 900 1400 700 900 1400 0 0 0 1.4 1.4 1.4 3.5 3.5 3.5 8982 11548 17964 7688 10255 16670 5748 8315 14730 Capacities listed assume inlet conditions are as recommended and will vary with liquid CO2 temperature. www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012 Smith CO2 Pump Options MC5SS on base plus motor High Capacity Pump Connections Pump life can be considerably extended by the use of the Standard Smith CO2 pumps feature an ANSI standard high capacity (‘H’) range of pumps operated at a reduced female NPT thread connection. Installation must be made speed. Utilising a larger gear set the pump can achieve with a compatible sealant to produce a pressure tight joint. required transfer rates at lower speeds. In addition to a reduction in noise levels, operating the pump at half the recommended speed can extend the life of the pump by An option is available to provide either screwed or butt weld companion connection which may improve access for maintenance. up to three times. Continuous Duty Standard Smith CO2 pumps are designed for intermittent duty and generally should not be operated for more than Nitrous Oxide Service As bulk nitrous oxide exhibits similar characteristics to carbon dioxide, a range of Smith pumps are offered for this duty. two hours at any one time. Alternative materials of construction are used in the shaft Special pumps (NSSA Option) are available for use in installations requiring extended operating periods (for example in continuous re-circulation) or where higher than normal differential pressures are encountered. In these seal assemblies and an oxygen compatible casing sealant is used rather than the Teflon based version used for CO2 pumps. All components are dry machined and are subject to a special cleaning process. cases a larger pump running at a lower speed would be recommended to maximise pump life. Pumps specially manufactured for this service have a very limited shelf life even if left in the original factory crate or The NSSA option features gear sets made from aircraft quality steel (Nitralloy 135MOD) hardened with a special carton. Pumps must be put into service within two months of manufacture. nitriding process to provide a very hard wearing surface. Special Tungsten Carbide idler gear shafts are fitted to provide rigidity under high load conditions. www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012 Smith CO2 Pump Ancilliaries By-pass Valve By-pass Valves The Smith by-pass valve can safely control and limit excessive differential pressure without cavitating the pump. A by-pass valve properly installed provides a safe automatic product return through a separate circuit which allows generated heat and vaporisation to dissipate before the liquid CO2 passes once again to the pump inlet. All Smith by-pass valves incorporate a unique flow plate to evenly dissipate flow when the valve opens. This eliminates chatter and minimises overpressure even at higher flow rates. The valve is designed for continuous flow applications and can be used to meter flow if desired. Each valve is adjustable for a differential pressure of between 1.7 bar and 8.6 bar. Unless otherwise specified valves are factory set at 2.75 bar. Valve Selection Table By-pass Valve WW 120 Port Size NPT/API Female (in) 1/2 x 1/2 Weight (kg) Rated Capacity (kg/h) Pump 4 2300 MC1SS WW 100 1x1 5.35 8000 MC1044SS WW 114 11/4 x 11/4 5.35 11500 MC2SS WW 112 11/2 x 11/2 11.40 23000 MC3SS WW 200 2x2 11.40 34600 MC4SS WW 212 21/2 x 21/2 10.70 57000 MC5SS www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012 Smith CO2 Pump Ancilliaries Couplings Couplings Flexible drive couplings are used for Smith CO2 pumps whether mounted on steel baseframes with motors or engines or for pumps mounted directly onto electric motors. Recommended couplings consist of two metal flanges and one flexible rubber vibration damping insert disc. Custom sized bores for metric and unusual motor shaft sizes can be supplied on request. Couplings Fitted to Standard Installations Part No. Coupling Insert No. Pump Motor Size (1500 rpm) Standard Bore Diameters (in) (hp) (kW) 5/8, 3/4 VC20 FD20 MC1SS 0.5 0.55 2226.1360 VC35 FD35 MC1044SS 7/8, 1, 11/8 2 1.5 2226.1360 VC35 FD35 MC2SS 7/8, 1, 11/8 3 2.2 2226.1361 VC40 FD40 MC2SS 1, 11/8, 11/4, 13/8 5 4 2226.1361 VC40 FD40 MC3SS 1, 11/8, 11/4, 13/8 7.5 5.5 VC50 FD50 MC4SS 1, 13/8, 15/8 10 7.5 VC50 FD50 MC5SS 1, 13/8, 15/8 15 11 NOTE: There is an additional charge for couplings with non-standard or metric-sized bores. Table to Select Correct Coupling related to hp and rpm hp of Motor rpm of Motor Coupling hp of Motor rpm of Motor Coupling 11/2 1500 1000 750 VC-30 VC-35 VC-35 71/2 1500 1000 750 VC-40 VC-50 VC-50 2 1500 1000 750 VC-35 VC-35 VC-40 10 1500 1000 750 VC-50 VC-50 VC-50 3 1500 1000 750 VC-35 VC-40 VC-40 15 1500 1000 1500 VC-50 VC-50 VC-50 1500 1000 750 VC-40 VC-40 VC-50 5 20 www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012 Smith CO2 Pump Ancilliaries Strainers Big Hex for easy wrenching Strainer Body Ductile Iron 34 bar working pressure Narrow Guide Vane, does not restrict flow INLET Accurate, lathe-cut pipe threads, no leak problem OUTLET Heavy steel flange Positioning groove for screen Tapered screen seat Taper in strainer body – guides screen into proper position 1/4 in plugged hole for installation of blow-off valve if desired O-ring groove & O-ring Perforated metal screen cage, seam welded with wire mesh screen inside. Soldered at both ends High-tensile steel bolts with hex heads With a maximum allowable working pressure of 34 bar the A Smith strainer is perfectly suited to remove particulate matter in the inlet of Smith CO2 pumps. INLET OUTLET Pipe Size Pipe Size Improved safety and reduced costs can be achieved by the use of strainers with reducing sizes eliminating extra fittings or bushings. The screen is very easy to replace due to the exclusive C narrow guide vane and a taper in the strainer body. The screen glides easily into position preventing breakage or buckling which otherwise could allow foreign matter to pass through. The reinforced mesh screen provides B superior efficiency compared with inferior perforated metal screens. Screens are available in either brass 40 mesh or 300 series stainless steel 80 mesh. Specification Pipe Sizes (NPT/API) Strainer Type No. Inlet (in) Outlet (in) W-1 W-1B-100 W-1 W-1 W-1 W-1B-112 W-2 W-2B-200 W-3 W-3 W-3 1 1 11/4 11/4 11/4 11/2 2 2 21/2 3 3 3/4 1 3/4 1 11/4 11/2 11/2 2 21/2 21/2 3 A (mm) B (mm) C (mm) 162 162 162 162 162 162 208 208 260 260 260 178 178 178 178 178 178 228 228 286 286 286 114 114 114 114 114 114 168 168 191 191 191 www.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017012
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