Accessory
INSTALLATION
INSTRUCTIONS
Application
Publication No.
Mll 13973
SADDLEBAG SET (29 Liter)
NC700X/XD
P/N 08L76-MGS-A50
Issue Date
January 2012
Honda Dealer: Please give a copy of these instructions to your customer.
PARTS LIST
1 KEY INNER CYLINDER
(1)
(2)
(1)
(3)
(2)
(4)
(6)
(8)
(5)
(7)
There are two of this kit in the saddlebag case.
No.
(4)
(3)
(5)
(6)
No.
Description
Qty
(1)
Right saddlebag
1
(2)
Left saddlebag
1
(3)
Right emblem
1
(4)
Left emblem
1
(5)
Plate
2
(6)
Washer (use at Step 18)
2
Qty
(1)
Inner cylinder
1
(2)
Tumbler A (Gold)
5
(3)
Tumbler B (Silver)
5
(4)
Tumbler C (Gold)
5
(5)
Spring (Silver)
10
(6)
Stopper tumbler
3
(7)
Stopper spring (Black)
3
(8)
Grease
1
SADDLEBAG SUPPORT BRACKET and REAR
CARRIER/SADDLEBAG BRACKET
Sold separately
The items below are required for saddlebag installation.
• Saddlebag Support Bracket
• Rear Carrier/Saddlebag Bracket
1 KEY BODY PARTS
(5)
Description
(2)
(1)
(4)
(3)
There are two of this kit in the saddlebag case.
No.
(1)
Description
Cylinder body
Qty
1
(2)
Inner joint
1
(3)
Spring plate
1
(4)
Washer (do not use)
1
(5)
E-ring
1
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
87961-MGS-A500
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USE AND CARE INFORMATION
< Notes regarding the key cylinder >
• The weight of the cargo must not exceed the
following maximum weight capacity:
Maximum Weight Capacity
Right saddlebag
13.2 lb (6.0 kg)
Left saddlebag
13.2 lb (6.0 kg)
• Check the accessory mounts frequently.
• Load weight equally on both sides to minimize
imbalance. If the weight is not loaded equally on
both sides or if it exceeds the maximum weight
capacit y of this accessor y, handling will be
compromised, which could result in a crash and
serious injury.
• Do not store valuables or easily breakable items in
the saddlebags.
• Don’t place a heavy object on the opened lid or
apply an excessive force from the top of opened lid.
• Be sure that the saddlebags are installed securely
before riding.
• Always install saddlebags on both the left and the
right side.
• The saddlebags are not perfectly watertight, and
water may enter when washing the motorcycle, or
when it rains.
• The saddlebag can get hot while the engine is
running and after it has been stopped (after riding
etc.).
The lower part of the right saddlebag, close to
the muffler, can become especially hot, allow the
saddlebag to cool for some time before touching this
area.
• This product is used to assemble a key cylinder
matching the motorcycle key by combining three
types of tumblers.
• When this key cylinder is installed in a box or similar
equipment, the installed equipment can be operated
with the motorcycle key.
Combine three types of tumblers.
TUMBLER A (Gold)
TUMBLER B (Silver)
TUMBLER C (Gold)
INNER CYLINDER
INSTALLATION
• As two key cylinders are required, make two
cylinders using following procedures.
CAUTION:
• To prevent burns, allow the engine, exhaust system,
radiator, etc., to cool before installing the accessory.
1.
The three tumbler types shown are provided.
• The
part has a different width for each of
the three tumbler types.
• As the tumblers are small, keep them in the
bag until they are used.
TUMBLER A (Gold)
TUMBLER B (Silver)
TUMBLER C (Gold)
The stopper tumbler will be used later.
STOPPER TUMBLER
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© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
2.
Install the tumblers and springs (silver) as shown.
• Install five tumblers of the same type.
4.
Confirm that some tumblers are projecting. Mark the
positions of the projected tumblers.
• The positions where tumblers project and the
projecting height differ according to the key.
Insert tumblers and springs at the shaded positions.
TUMBLER
Higher Protruded
tumbler.
INNER CYLINDER
TUMBLER
Lower Protruded
tumbler.
KEY
INNER CYLINDER
SPRING SIDE
TUMBLER
Lower Protruded tumbler.
TUMBLER
SPRING
(Silver)
5.
Press down lightly on the tumbler, pull the key out.
• The tumbler spring may jump out when the
tumbler is not pressed down lightly.
INNER CYLINDER
INNER CYLINDER
TUMBLERS
Press down lightly.
KEY
3.
Insert the key as shown.
• Lightly push down on the tumblers from
above, then insert the key.
6.
Pull out the projecting tumbler(s).
• Leave the spring(s) installed.
TUMBLER
Projecting tumbler.
INNER CYLINDER
TUMBLERS
Push down lightly.
INNER CYLINDER
KEY
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
87961-MGS-A500
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7.
Insert a different tumbler(s) at the marked positions.
TUMBLER
10. Pull out the inner cylinder.
11. Push down lightly on the tumblers and pull out the
key.
12. Install the stopper tumbler and the stopper spring
(black) as shown.
Insert the stopper tumbler and a stopper
spring at the shaded position.
INNER CYLINDER
INNER
CYLINDER
STOPPER TUMBLER
8.
Repeat steps 3 to 7, inserting different tumblers at
the marked positions until no tumblers are projected.
• Lightly push down on the tumblers from
above, then insert the key.
INNER CYLINDER
STOPPER SPRING
(Black)
KEY
INNER CYLINDER
TUMBLER
9.
Insert the assembled inner cylinder into the cylinder
body as shown.
• Confirm the inner cylinder turns clockwise
smoothly.
13. Insert the key as shown.
• Lightly push down on the tumblers from
above, then insert the key.
• Confirm that the stopper tumbler jumps out.
INNER CYLINDER
STOPPER TUMBLER
KEY
CYLINDER BODY
KEY
INNER CYLINDER
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© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
14. Apply grease to the shaded areas as shown.
• Ap ply to t h e tumbl e r and to t h e ou te r
circumference of the inner cylinder.
• Only use the supplied grease.
16. Install the inner cylinder by sliding the stopper
tumbler along the slide guide while rotating it.
• If the inner cylinder cannot be inserted, again
confirm that no tumblers other than the
stopper tumbler have jumped out.
Confirm the inner joint
area is
properly aligned as shown.
INNER CYLINDER
KEY
INNER JOINT
GROOVE
STOPPER TUMBLER
GREASE
Apply.
SLIDE GUIDE
15 Install the inner joint into the cylinder body as shown.
INNER CYLINDER
TAB
CYLINDER BODY
CYLINDER BODY
INNER JOINT
Push in while turning clockwise.
STOPPER
TUMBLER
Align the tab with the small
groove.
GROOVE
(large)
INNER JOINT
INNER CYLINDER
GROOVE
(large)
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
GROOVE
(small)
17. Draw out the key and check that the inner cylinder
does not come out.
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18. Install a cylinder body on each saddlebag as shown.
1.
SPRING PLATE
KEY CYLINDER
SIDE
How to Open and Close the Saddlebags
Release the lock by turning the key clockwise.
PLATE SIDE
KEY
CYLINDER BODY
HANDLE LEVER
WASHER
(from Saddlebag Kit)
E-RING
SPRING
PLATE
PLATE
Align.
How to Install the Emblem
1.
Attach the right emblem in the position shown.
2.
RIGHT SADDLEBAG
With the key turned clockwise, raise the plate lock
and release it from the lid.
ISOPROPYL ALCOHOL
Thoroughly clean the area
where the right emblem
will be attached.
PLATE LOCK
RIGHT EMBLEM
Remove the adhesive
backing before
attaching.
2.
Repeat on the left side.
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© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
3.
Open and close the lid with the plate lock released
and raised.
PLATE LOCK
PLATE LOCK
LID
Open or close.
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
87961-MGS-A500
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3.
How to Install the Saddlebags
1.
Release the lock by turning the key clockwise.
2.
Attach the saddlebag bracket of the right saddlebag
to the right saddlebag support stay as shown.
Insert the loop of the right saddlebag hook into the
upper hole of the right saddlebag as shown.
RIGHT SADDLEBAG
RIGHT SADDLEBAG HOOK
SADDLEBAG BRACKET
HANDLE LEVER
Install the
saddlebag with
the handle lever
raised.
RIGHT SADDLEBAG
RIGHT SADDLEBAG SUPPORT STAY
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87961-MGS-A500
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
4.
Lower the handle lever and lock the right saddlebag
by turning the key counterclockwise as shown.
5.
Turn the key counterclockwise after lowering
the handle lever.
Be sure that the handle lever cannot be released
and the saddlebag is installed securely.
• The saddlebag can come off during riding
unless it is mounted securely.
HANDLE LEVER
HANDLE LEVER
6.
Repeat on the left side.
How to Remove the Saddlebags
1.
Remove the saddlebags in the reverse order of
installation.
RIGHT SADDLEBAG
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
87961-MGS-A500
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