OD PRECISION PRODUCT PRESENTATION
Date
Name | Confidential
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AGENDA
: Features
Applications
Benefits
: Features
: Competition
: Markets
Date
Name | Confidential
: Applications
: Customer benefits
: Sales Information
: FAQs
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FAB: FEATURES APPLICATIONS BENEFITS
 Features
▸ High end displacement sensor above OD- MAX
▸ Large variety of measuring ranges: 24...26, 25...35,
65...105, 250...450 and 300...700mm
▸ Variants with small and big light spots
 Applications and Markets
▸
▸
▸
▸
Highly accurate positioning
Quality control
Part identification based on dimensions
Branches: Electronics, automotive, robotics, tooling & metal...
 Benefits
▸ High functionality but easy usage
▸ Highest reliability due to optimised measuring algorithm
& different light spot geometries
▸ Best accuracy
▸ Stand alone integration of sensor heads possible (via RS422)
Date
Name | Confidential
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OD Precision Features
: Measuring Ranges: Overview Displacement Sensors
20
30
40
50
60
26…34mm 40…60mm
+/-0,16mm +/-0,4mm
70
80
90 100
200
300
400
500
600
700
800 900 1000
2000
3000m
65…135mm
+/-1,4mm
80…180mm
+/-2mm
OD with PSD
technology
100…400mm
+/-9mm
26…34mm 40…60mm
+/-0,08mm +/-0,2mm
OD Hi with
CMOS
60…140mm
+/-0,8mm
25…35mm
+/-0,01mm
OD Max with
CMOS
OD Precision
with CMOS
Name | Confidential
65…105mm
+/-0,04mm
250…450mm
+/-0,2mm
65…105mm
+/-0,02mm
250…450mm
+/-0,16mm
24…25mm
+/-0,002mm
25…35mm
+/-0,008…0,01mm
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65…95mm 100…400mm
+/-0,3mm +/-6mm
24…25mm
+/-0,0016mm
1,5…2,5m
Pending
300…700mm
+/-0,4mm
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OD Precision Features
: Internal Differentiation
: OD
-
: OD Hi
Laser + LED Version available
Stand Alone
High repeatability for diffuse &
uncoloured materials
: OD Max
-
10x better accuracy than OD Hi
Suitable for shiny etc. surfaces
Very fast (10kHz)
Flexible application solver (Calculation
of 2 sensors)
-
: OD Precision
-
-
-
Date
Name | Confidential
Stand Alone
Suitable for shiny+ different coloured
measuring surfaces
LC-Display for easy set up
Highest reliability by improved
measuring algorithms & small or wide
laser geometry
Stand alone use via RS422 or
calculation of up to 3 sensors by use of
amplifier
Glass thickness measurement with 1
sensor
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OD PRECISION FEATURES
 Technical Data Sensor Head
OD5-
25T01
25W01
30T05
30W05
85T20
Red laser class 1
Light source
Light spot Diameter
25 x 35µm
100 x 700µm
85W20
350W100
500W200
Red laser class 2
30 x 100µm 0.26 x 1.0 mm 70 x 290µm 0.26 x 1.2 mm 0.7 x 2.4 mm 1.0 x 2.7 mm
24…26mm
25…35mm
65…105mm
Resolution
0.02µm
0.2µm
1µm
5µm
10µm
Reproducibility
0.06µm
0.6µm
3µm
15µm
30µm
Linearity
±1.6µm
±20µm
±160µm
±400µm
Measuring range
±10µm
±8µm
Response time
Measuring Frequency
250…450mm 300…700mm
Averaging x 0.1ms
10 kHz
1,25 kHz
Interface (stand alone)
RS422
Ambient temperature
-10…50°C
 Technical Data Controller Unit
Date
Name | Confidential
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OD PRECISION FEATURES
 Product Features
▸ Sensor models with small and wide spots are available
▸ Connection and calculation of up to 3 sensor heads within one controller
▸ Stand alone use of sensor heads possible, too
▸ Surface and thickness measurement (glass thickness) mode available
▸ Automatic thresh level control for semi transparent materials
▸ Mounting compatibility of all OD Precision & OD Max sensor heads
▸ High Visible & high quality LCD for easy set up and use
▸ Robust metal housing with IP67
Date
Name | Confidential
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OD PRECISION COMPETITION
Gross List
Price
$15000
Omron ZS
$12000
$10000
µ-Epsilon
1700
Keyence LKG
Keyence LK
$5000
OD
Precision
µ-Epsilon
1401
$2000
OD Max
$1500
Omron ZX
$1000
$500
$0
Date
OD
“LED”
OD
“Laser
”
Name | Confidential
Banner
L-Gage
OD Hi
Baumer
Sensopa OADM
rt FT80
Wenglor CP
„Performance“
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OD PRECISION APPLICATIONS
: Electronics
: Automotive
: Robotics
: Wood
: Postal & Brochures
Date
Name | Confidential
: Tooling
: Metal / Steel
: Tire / Rubber
: Measuring Equipment
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SALES ORGANIZER OD PRECISION
APPLICATIONS
Main markets
Automotive industry
esp. part suppliers
Semiconductor
Industry
Assembly & roboticsIndustry
Process control
Classification /
Identification
Application area
Quality control
Date
Name | Confidential
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OD PRECISION APPLICATIONS
: Further Application Examples
Date
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Process control / Positioning
▪
Fine positioning of a robot e.g. for automatic assembly
▪
Height control of dosing needle while applying paste for
isolation of electronic components
-
Quality control
▪
Quality control / Double sheet control of copper sheets
▪
Quality control of stroke of the cylinder
-
Classification
▪
Classification of LCD-Panels
▪
Position detection for QC of LCD-Panels
▪
Etc.
Name | Confidential
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OD PRECISION CUSTOMER BENEFITS
 Customer benefits I
▸ Huge choice of sensor heads:
▸ Models with big light spots to reduce the influence of the
structure of the surface (e.g. like scratches)
▸ Models with small light spot for measurement of very small objects
Date
Name | Confidential
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OD PRECISION CUSTOMER BENEFITS
 Customer benefits II
▸ High functionality but easiest usage by LCD
▸ Best accuracy & resolution by optimised receiver optics
▸ Stand alone integration of sensor head possible (via RS422)
▸ Glass thickness with just one sensor head
Date
Name | Confidential
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OD PRECISION CUSTOMER BENEFITS
 Customer benefits III
▸ No interference when measuring with two lasers very close
or opposite of another thanks to anti interference mode
▸ Fast measurement of big measurement ranges: 300…700mm and
1500…2500mm (following a little later)
▸ Improved measurement algorithms for semi-transparent materials
=> Highest reliability for almost any kind of material due to optimised
measuring algorithm, optimised optics & different light spot geometries
Date
Name | Confidential
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OD PRECISION SALES INFORMATION
 How to market the Displacement Successfully
Advertisement Approach
Application Approach
Visit Approach
Date
Name | Confidential
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OD PRECISION SALES INFORMATION
 Application approach
▸ Replicate successfully solved applications
▸ Approach potential applications
― Automotive Powertrain QC assurance
― Cardboard thickness detection in bottling/ packaging plants
― Letter thickness measurement
― Machine tolerance measurement
― General quality assurance in positioning/ parts assembly process
― Determine consistent thickness of laminated surfaces
― Etc.
Date
Name | Confidential
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OD PRECISION FAQ’S
 FAQ’s
▸ What are the main differences between OD Max and OD Precision?
― The receiving optics was improved. By this a much better resolution can be achieved. The
only trade off of this is an increased weight of the sensor heads.
― All the measuring algorithms are now carried out within the sensor head. Therefore the
sensor heads can be use stand alone, too.
― Many models are available with big and small light spot geometries, now.
― Additionally to the surface mode a glass thickness mode was added
― The light distribution of each sensor head connected can be display
― The thresh level can automatically or manually be controlled now. This is especially for
critical application e.g. semi transparent material advantageous.
Date
Name | Confidential
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OD PRECISION FAQ’S
 FAQ’s
▸ Why did the technical specification remain rather comparable to the OD
Max?
― As described in the previous question the improvements made were mainly of three kind.
First the receiving optics, secondly the stand alone ability and finally the measuring
algorithms were improved. Even though all these changes result in an improved usability
and performance in critical applications these improvements are impossible to specify.
Therefore this can hardly be seen within the specifications. Never the less better results
will be seen in critical applications
▸ What IP rating does the connector of the sensor head have?
― The connector now is also rated with IP67
▸ Can the analog output be inverted with the OD Precision?
― Yes, it can be inverted
Date
Name | Confidential
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OD PRECISION FAQ’S
 FAQ’s
▸ After starting up of the OD Precision the analog outputs do not work? What
shall I do?
― This could be either caused by a prior firmware version or zeroing. Please carry out a reset
and then check the settings of the analog outputs manually. If running with the default
setting the analog output should be scaled for the measuring range specified (e.g.
65…105mm). In case of shifted measurement values (e.g. by zeroing) the analog output
should be scaled for the measurement values around zero (e.g. -20…+20mm).
▸ Why is no accuracy specified for the OD Precision?
― As the testing equipment (including all aspects) needs to be min. 10 times more accurate
than the actual specification our final testing procedure is at its limits (due to variations
within the mounting). Therefore only linearity, which is very comparable to accuracy, can
be specified. After calibration at the customer therefore the same level of accuracy can be
achieved.
Date
Name | Confidential
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OD PRECISION FAQ’S
 FAQ’s
▸ Are the 5 switching outputs assigned to the calculation result again?
― No, each switching output can individually be assigned to sensor
A, B, C or the calculation
▸ What is the accessory IO-EXP-AOD5 good for?
― The IO-EXP-AOD5 is an External input & output terminal for extended connectivity of the
controller unit of OD Precision. The terminal board included in the scope of delivery only
includes the power supply and all 6 analogue outputs. To use all other in- and outputs
(e.g. switching outputs, laser off etc.) the expansion terminal is needed.
Date
Name | Confidential
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MANY THANKS FOR YOUR
ATTENTION.
Date
Name | Confidential
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