Making Enzymes Work For You Randy Scorby BJCP Continuing Education Director and Grand Master II Judge Free Powerpoint Templates Page 1 Topics • • • • • What are enzymes? How did they get into my malt? Limitations of enzymes Enzymatic reactions Factors that influence rate of reactions • Deactivating enzymes • Mash considerations Free Powerpoint Templates Page 2 Topics • Extract Efficiency • Crushing Grains • Malt Characteristics – Diastatic Power – Modification Free Powerpoint Templates Page 3 What are enzymes? • Catalyst for biochemical reactions • Non-living biomolecules that speed up the rate of chemical reactions • Proteins made up of several thousand different amino acids joined together • The molecule the enzyme acts on is the substrate, and the enzyme is usually named after the substrate. – Beta Glucanase acts on Beta Glucans Free Powerpoint Templates Page 4 What are enzymes? • The amino acid chain forms a specific shape that is suited to a specific job the enzyme must perform • The shape is somewhat fragile and can be damaged by heat, agitation or chemical attack, which will render the enzyme unable to act as a catalyst for the reaction Free Powerpoint Templates Page 5 Active Site • Enzymes have a structure call an active site. Only one substance can fit into the active site; therefor it is the only substrate that the enzyme can work with. Free Powerpoint Templates Page 6 Free Powerpoint Templates Page 7 Active Site Free Powerpoint Templates Page 8 Free Powerpoint Templates Page 9 How did they get in my malt? • Some enzymes are already present in the barley (ß-amylases) • Majority are produced during the germination phase (α-amylases & proteases) • All enzymes needed for conversion are present in the final malt. Free Powerpoint Templates Page 10 Outcome From Malting -Develop enzymes that will reduce starches and proteins during malting and mashing -Breakdown grain cell walls to allow enzymes to start modification, which means appropriate breakdown of starches and proteins in order for the malt to be mashed properly Free Powerpoint Templates Page 11 Understanding the Mashing Process • By understanding and being able to manipulate enzyme activity you can control the fermentability of your wort Free Powerpoint Templates Page 12 What’s happening in my mash • Think of your mash as two distinct operations – Conversion of solid malted barley into a liquid extract – Recovering the sweet wort from the spent grains Free Powerpoint Templates Page 13 Primary Mash Enzymes • Alpha Amylase – Breaks down large, complex insoluble starch molecules into smaller soluble molecules for Beta Amylase to work on – Stable in hot, thin mashes – Results in fermentable sugars and dextrin in a temperature range of ~145° to 158° Free Powerpoint Templates Page 14 Primary Mash Enzymes • Beta Amylase – Creates most fermentable sugars, breaks down starch to create maltose, glucose and maltriose – Most active from 131° to 149° Free Powerpoint Templates Page 15 Factors that Influence Rate of Reaction • • • • • Enzyme Concentration Substrate Concentration Temperature pH Inhibition Free Powerpoint Templates Page 16 Enzyme & Substrate Concentration • Enzyme & substrate concentration is mostly dependent on mash thickness • Although not critical, mash thickness is still an important consideration Free Powerpoint Templates Page 17 Thick Mash • Thick mashes (1–1.25 qt/lb) – Quicker starch conversion – Better for protein breakdown – Offers better protection for enzymes • Less likely to be denatured by higher temperatures – More suited for step mashes as enzymes are not denatured as fast by temperatures increases Free Powerpoint Templates Page 18 Thin Mash • Thin mashes (>2 qt/lb) – Dilutes concentration of enzymes – Slows conversion – Leads to a more fermentable mash as enzymes are not inhibited by a higher concentration sugars Free Powerpoint Templates Page 19 Temperature • Each enzyme has an optimum temperature, the temperature at which the enzyme is most active. Below that temperature and the enzymatic activity will decrease until it ceases, too far above will cause it to denature and no longer function. • Different enzymes become active at different temperature ranges, although isTemplates some overlap Freethere Powerpoint Page 20 Temperature • At lower temps, the enzyme and the substrate move slowly and collide weakly, this is when the enzyme is inactive and fails to work. • When temps increase, both gain more kinetic energy, which causes them to move faster and collide more. Free Powerpoint Templates Page 21 Temperature • When enzymes reach their optimum temp, they are most active. As they pass through optimum temps they begin to denature, changing the shape of the active site. When this occurs, the substrate can no longer fit in active site. Free Powerpoint Templates Page 22 pH Level • Mash pH should fall within a range of about 5.2 to 5.5 for enzymatic activity • Most mash pH levels fall within this range, but can be adjusted if needed depending on brewing water Free Powerpoint Templates Page 23 Inhibition • • • • Too high or low temperature Organic solvents Unfavorable pH Chelating agents All of these can denature enzymes Free Powerpoint Templates Page 24 Effects of Denatured Enzymes • Higher terminal gravity • Higher level of sweetness • Lower alcohol content Once an enzyme is denatured, or the structure is destroyed, it can rarely be renatured Free Powerpoint Templates Page 25 Denaturing When stirring in grains into your mash, remember that exposure to very high heat even for a few seconds before the mixture becomes homogenous can work against you to destroy fragile enzymes Free Powerpoint Templates Page 26 Mash Out • One purpose is to denature enzymes and preserve the fermentable sugar profile. • Temperature is raised to 170° • Is this necessary for small batch home brewers? Free Powerpoint Templates Page 27 Mash Out • Benefits–Can make the wort more fluid and prevent a stuck sparge –Usually not needed with a thin mash –Works well when using wheat, rye or oats Free Powerpoint Templates Page 28 Diastatic Power • Enzymatic power of the malt, or the ability to convert itself • Diastatic refers to diastase enzymes • Listed on malt analysis sheet that can typically be found on the maltsters web site. • Measured in °Linter • 35-40 °Linter is needed for self conversion Free Powerpoint Templates Page 29 Free Powerpoint Templates Page 30 Diastatic Power • • • • • • • • • • • • • • American 2 Row Pale Malt: 140 °Lintner American 6 Row Pale Malt: 160 °Lintner British Pale Malts: 40-70 °Lintner Maris Otter Pale Malt: 120 °Lintner Belgian Pale Malt (2 row): 60 °Lintner German Pilsner Malt: 110 °Lintner Munich Malt (10 SRM): 70 °Lintner Munich Malt (20 SRM): 25 °Lintner Vienna Malt: 50 °Lintner Wheat Malt, German: 60-90 °Lintner Wheat, Unmalted (flaked, Torrified): 0 °Lintner Crystal Malt (all): 0 °Lintner Chocolate Malt: 0°Lintner Black Patent Malts: 0 °Lintner Free Powerpoint Templates Page 31 Diastatic Power • The lower the Diastatic Power, the longer it takes to convert Free Powerpoint Templates Page 32 Influence of the Mash • • • • • • • Aroma Flavor Body Overall Mouthfeel Attenuation Color Alcohol Content Free Powerpoint Templates Page 33 Mash Temperatures Mash temperatures are critical to determining body, fermentability and developing the aroma & flavor profile. Depending on the style of beer brewed, type of malt and/or adjuncts used, a different mash temperature or a combination of temperatures may be beneficial. Free Powerpoint Templates Page 34 Mash Temperatures Phytase (Acid) Rest • 86 - 126° • Desired pH 5.0 – 5.5 • Acidifies the mash Works best with soft or sulfate water, cannot overcome alkalinity of strongly carbonate water • Best with under modified malts, and has very little reduction in highly kilned malts • Will not reduce the pH a lot by itself, not commonly used in modern day brewing Free Powerpoint Templates Page 35 Mash Temperatures Phytase Rest • Historically used with pale malt in Plzen due to water devoid of minerals, mash would not reach proper pH level. • Phytase breaks down phytin into minerals and phytic acid, and removes ion buffers, which lowers the pH to the proper range. Free Powerpoint Templates Page 36 Mash Temperatures Beta-glucanase Rest •95-113° •Optimum pH 4.5 – 5.0 •Beta-glucans are carbohydrates found in the protein layer in grains •Found in rye, wheat, oats and under modified malts •May cause haze unless properly degraded •Not needed for well modified grains Free Powerpoint Templates Page 37 Mash Temperatures Beta-glucanse Rest •Good for under modified malt, and umalted barley, wheat, rye and oats at ≥25%. Free Powerpoint Templates Page 38 Mash Temperatures Proteinase (Protein Rest) •111-131° •Optimal from 122°, with optimum pH range 4.2 – 5.3 •Breaks down peptones, polypeptides and peptides to make them smaller, improving clarity without negatively affecting head retention or body. •Increases extract efficiency Free Powerpoint Templates Page 39 Mash Temperatures Protease Rest • Breaks down long-chain proteins to medium-chain, and mediumchain to short chain. • Under-modified malts contain long-chain proteins – they are not soluble and do not contribute much to the beer except haze. • Typically 15-30 minutes Free Powerpoint Templates Page 40 Mash Temperatures Peptidase Rest • 115-135° • Optimum pH below 5.3 • Protease and Peptidase are considered proteolytic enzymes, one of two main classes of enzymes in the mash • Breaks down polypeptides and peptides to amino acids (FAN) Free Powerpoint Templates Page 41 Mash Temperatures Peptidase Rest • Peptidase provides wort with amino acids that will be used by the yeast. • In fully modified malts has done its work during malting process Free Powerpoint Templates Page 42 Mash Temperatures Cytase Rest •113 - 131° •Optimum pH 5.5 •Dissolves protective cellulose coating of barley grains, giving access to the starch •Good for under modified malt, and umalted barley, wheat, rye and oats at ≥25%. Free Powerpoint Templates Page 43 Mash Temperatures Amylase• Any of various enzymes that cause starches to break down into smaller sugars, especially maltose, by hydrolysis. There are two types of amylases, alpha-amylases and betaamylases. α-Amylase is a protein enzyme that hydrolyses alpha bonds of large, alphalinked polysaccharides, such as starch and glycogen, yielding glucose and maltose. It is the major form of amylase found in humans and other mammals. B-amylases are found in bacteria, molds, yeasts, and the seeds of plants. Free Powerpoint Templates Page 44 Mash Temperatures Beta-amylase Rest • 131 - 150° is optimal, nearly completely deactivated at 154° • 153° works well as a compromise for beta and alpha combined • Optimum pH 5.0 – 5.6 • Creates small sugar chains that are highly fermentable and leaves the lowest finished gravity and lightest body • One of the diastatic enzymes required for saccharafication Free Powerpoint Templates Page 45 Mash Temperatures Alpha-amylase Rest •149-162° •Optimum pH 5.3 – 5.8 •Produces glucose, maltose and unfermentable dextrines •Leaves the highest finished gravity and fuller body •Can be slower to work than ßamylase •Most active at 158° Free Powerpoint Templates Page 46 Mash Techniques • Single Infusion Mash • Step Mash • Decoction Mash Free Powerpoint Templates Page 47 Mash Techniques • Although all mash techniques require different processes, they do share some for enzyme health: – Grains must be properly crushed – Grains must be mixed well with mash water – Temperatures must be consistent Free Powerpoint Templates Page 48 Single Infusion Mash • Primarily targets alpha and/or betaamylase enzymes, most limiting of mash techniques. Free Powerpoint Templates Page 49 Step Mash • Allows a wider range of enzymes to be targeted depending on beer style and desire characteristics Free Powerpoint Templates Page 50 Decoction Mash • Also allows a wider range of enzymes, but can more limited than a step mash depending on how many decoctions are performed. Free Powerpoint Templates Page 51 Exogenous Enzymes Commercial enzymes exist that can be added to your mash. Free Powerpoint Templates Page 52 Resources • How To Brew – John Palmer • New Brewing Lager Beer – Greg Noonan • Brewing – Michael Lewis & Tom Young • Brewing Better Beer – Gordon Strong • Malt – John Mallett Free Powerpoint Templates Page 53 Summary • Although fragile, enzymes are reusable and generally affected by temperature and pH • Enzymes have an optimum temperature and pH that they are most active • Enzymes have a significant effect on the finished beer and is also present in yeast cells Free Powerpoint Templates Page 54 Summary • Understand the primary mash enzymes and their optimal temperature and pH levels • Understand the factors that denature enzymes • Know what you want to accomplish before deciding your mash technique • Understand diastatic power Free Powerpoint Templates Page 55 Questions?? Free Powerpoint Templates Page 56
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