LEADERSIPPLESUGARMAKER Leader Evaporator Co., Inc. 49 Jonergin Drive Swanton, Vermont 05488 (802) 868‐5444 www.leaderevaporator.com CONTENTS EQUIPMENTDESCRIPTION...................................................................................................................................................3 SETUPANDGENERALUSEOFTHESIPPLESUGARMAKER..................................................................................4 MAKINGMAPLECANDY..........................................................................................................................................................6 PreparationofMolds...........................................................................................................................................................6 SelectingtheMapleSyrup.................................................................................................................................................6 MakingtheCandy..................................................................................................................................................................6 MAKINGMAPLECREAM.........................................................................................................................................................8 SelectingtheMapleSyrup.................................................................................................................................................8 MakingtheCream.................................................................................................................................................................8 MAINTENANCE...........................................................................................................................................................................9 AFTEREACHUSE:.................................................................................................................................................................9 PERIODIC..................................................................................................................................................................................9 FurtherInformation..................................................................................................................................................................9 FEEDBACK..................................................................................................................................................................................10 ATTACHMENT#1:OPERATIONALSUPPLIES,SPAREANDREPLACEMENTPARTS...............................11 REPLACEMENTPARTS....................................................................................................................................................15 ADDITIONALREPLACEMENTPARTS.......................................................................................................................15 SippleSugarMakerInstructions Year:2014 Page: 2 DESCRIPTION Processingofmaplesyrupbyboilingandagitatingmakesitthickentoformmaplecandyandothermaple products.Products,likemaplecandy,offertheproducerawayofincreasingprofitsfrommaplesyrup.The SippleSugarMakerisanexcellentsystemforturningmaplesyrupintomaplecandyandmaplecream.The LEADEREVAPORATORSippleSugarMakerisahighqualitymachinewiththemainpartsconstructedof stainlesssteel. EQUIPMENTDESCRIPTION TheSippleSugarMakerconsistsofthefollowingparts;basewithmotor,“pig”,trough,worm,slidegateand 4‐wayspider. SippleSugarMakerInstructions Year:2014 Page: 3 ThefollowinginformationonsetupanduseoftheSippleSugarMakerisageneralguideline fortheproperuse.Withexperienceyoucanadjusttheprocedureandprocesstoworkbest foryou. SETUPANDGENERALUSEOFTHESIPPLESUGARMAKER NOTE:ThefollowingstepsdescribehowtosetupandgenerallyusetheSippleSugarMaker.Forinstructionson makingtheproductrefertothesectionstitledMAKINGMAPLECANDY(page6)andMAKINGMAPLECREAM (page8). 1. PriortousingtheSippleSugarMakerforthefirsttimeorafterstorage,cleanthepig,slidinggate, troughandwormwithhotwater.Thoroughlyflushthespoutsattheendofthe“pig”andthetrough. 2. PlacetheSippleSugarMakerbaseonastablesurface. 3. Insertthe4‐waycouplingspiderintothecouplingonthemotor shaft.Thefingersofthespidergoaroundtheprojectionsofthe coupler 4. Placethewormintothetroughsothespiralendofthewormis atthespigotendofthetrough.Thecouplerendwillslipinto theslotattheotherendofthetrough. 5. Lineupthecouplerattheendofthewormwiththeopenspots inthespiderandslidethetroughdownintotheholdersonthe base.Slidethetroughuntilthewormspiralendisjusttouching thespigotendofthetrough.Thereshouldbenobackandforth motionofthecouplerjoint. SippleSugarMakerInstructions Year:2014 Page: 4 6. Puttheslidegateinsidetheendofthetroughwherethe wormshaftslotiscut.Slidethegatedownuntilitisseated ontheedgeofthetrough. 8. Holdthe“pig”platformandpushthehingeatthebolt carefullyawayfromthemachinebase.Lowerthe“pig” platformslowlyuntilthehingewon’tmoveanyfurther. 9. The“pig”isusedforboilingandcoolingthesyrupforthe product(seeMAKINGMAPLECANDYonpage6and MAKINGMAPLECREAMonpage8).Whenthesyruphas reachedthetemperaturefortheproduct,the“pig”isplaced onthe“pig”platform.The“pig”platformhasthesame approximateshapeasthe“pig”soalignthespoutendofthe “pig”towardthetroughandslidethe“pig”againstthe raisedfrontedgesoftheplatform 10. Slowlyraisetheplatformand“pig”untilthehingelocks. NOTE:Therewillbeweightandpossiblyhotsurfaces dependentontheproductandquantitybeingprocessed. 7. Supportthe“pig”platformandslidethelockingcliponthe “pig”holderhingeup. SippleSugarMakerInstructions Year:2014 Page: 5 MAKINGMAPLECANDY AnumberoffactorsinfluenceconsistentresultsinmakingMapleCandy.Twofactorswillbeconsideredin thisdocument;temperatureandinvertsugar.Throughexperience,researchanddiscussionswithfellow makersyouwillfindthebestmethodsforyou. PreparationofMolds Priortousingmoldsforthefirsttimeorwhenthemoldshavenotbeenusedforalongperiodoftime,they willneedtobepretreated.Themethodisasfollows: 1. Findapotorpanlargeenoughtoholdthemold(s)tobepreparedandaboilingsolution. 2. Mixasolutionofbakingsodaintheamountof1/4poundtoagallonofwater.Thesolutionshould coverthemold(s). 3. Boilthesolutionwiththemold(s)for10to15minutesthenbrushwithasemi‐stiffbrush. 4. Thoroughlyrinsethemold(s)withclearcoldwater. 5. Turnthemoldsupsidedownandallowthemtodry. 6. Applyathincoatoffoodgradeglycerine(ex.LEADEREVAPORATORorder#:13052)tothemolds especiallythecavities. Tocleanthemoldsafteruse,immerseinwarmwateruntilthesugarmaterialdissolvesthenrinsewithclear water,turnupsidedowntodry. Moldsshouldbestoredawayfromdirectsunlightorbrightlighting. Alwaysusecooledmolds. Ifusinganewmoldandthetasteofthecandyisbitter,discardthefirstpiecefromeachcavity.Piecesafter thefirstwillbeokay. Tomakehandlingeasierduringuse,placethemoldsonamoveablesurfacesuchasacookietray. SelectingtheMapleSyrup Itisrecommendedstartingwithpuremaplesyrupwiththedesiredflavor.Thesyrupshouldthenbetested forinvertsugarlevels.Themaplesyrupshouldhaveaninvertsugarlevelof0.5%to1.5%withalevelof 1.0%beingbest.Referencethedocumenttitled“InvertSugarTestingInstructions”foratestingprocess. Lowlevelsofinvertsugarcancausethecandytohaveacoarsertextureandthesyrupismorelikelytostart hardeninginthepanwhilecooling.Astheinvertsugarlevelsgohigherthemoldedcandytakeslongerto harden. MakingtheCandy 1. Chooseadayoranareawherethetemperatureisbetween68°Fand 72°Fwithahumiditybetween 40%and45%.Donotmakecandyonrainydaysordayswithhighhumidityunlessyoucancontrol theenvironmentintheworkarea. 2. Makesurethe“pig”,troughandwormarecleanandfreeofanysugarresidue. 3. Youwillbefillingmoldsfromthespigotattheendofthetrough.Movethemachineuntilthespigot ispositionedsoyoucanfreelymovethemoldsunderthespigot.Youmightfindplacingthemachine ontheedgeofyourworksurfacewillgiveyouenoughspacetomovethemoldssoeachmoldcavity canbefilled. 4. Placethe“pig”ontheheatsource.Useaheatsourceabletoevenlyheatasmuchofthebottomarea ofthe“pig”atonceaspossible. SippleSugarMakerInstructions Year:2014 Page: 6 5. Placeapotofwaterontoaheatsourcenearthe“pig”.Bringthewatertoaboilandcheckthe temperatureoftheboilingwater.Theuseofadigitalthermometerisrecommendedforall temperaturemeasurements(ex.Leaderordernumber:61005). 6. Closethespoutattheendofthe“pig”andpourbetween1gallonand1½gallonssyrupintothe “pig”.CAUTION:Donotaddmorethanthe1½gallonstothepig.Overfillingcouldresultinspilling hotliquidfromthe“pig”. 7. Starttheheatsource(s)underthe“pig”andheatthesyrup32°Fto34°Fabovethemeasuredboiling pointofwater.Ifthesyrupstartstoboilover,controlitbyaddingasingledropofATMOS300 defoamer.DoNOTstirthesyrupwhileitisboiling. NOTE:Watchtheheatcarefullyasitwilltendtorisequicklyasitreachesthefinishtemperature. 8. DoNOTstirormovethesyrupwhileitiscooling.Allowtheairtoflowaroundallpartsofthe“pig”. Leavethethermometerinthesyrupandcooluntilitreachesthetemperatureneeded.Thefollowing isaguidelineoftemperaturetostartstirringwiththemachineversusthetypeofcandy: Temperature (°F) >200 175to190 <170 TypeofCandy Hard Medium Soft Notes Goodforcrystalcoating Canbehandledandcrystalcoated,goodhardnessforcustomer Hardertohandle,goodcustomerappeal 9. Whenthetemperatureforstirringisreached,removethethermometerthencarefullytransferthe “pig”tothe“pig”platformontheSippleSugarMakerandslowlyraisetheplatformand“pig”untilthe lockinghingelocksinplace.Caution–thesyrupsolutionandthe“pig”willbehot. 10. Closethetroughspigotthenopenthe“pig”spoutuntilastreamofliquidapproximately1/8”in diameterispouringintothetrough.Bringthelevelinthetroughuptoapproximately1/2”then closethespigot. 11. Beginstirringbyturningonthemotorwiththeswitchlocatedonthecord. 12. Watchthespigotendofthetroughforachangeintheappearance.Thechangeshouldtakelessthan 3minutes.Themixwillbereadytodrawintothemoldswhen: a. Itappearstobelighterincolor(lightbrown) b. Thickerwithacream‐like(lesstransparent)look c. Thesurfacewillbelessglossy. 13. Drawingintothemoldswillrequireexperiencewithworkingwiththemachineandtheliquid.As youdrawofftheliquidintothemoldsopenthespigotfromthe“pig”toallowenoughliquidtoenter thetroughtoreplacewhatisbeingdrawnoff.Youmustdrawoffataratepreventingthehardening ofthematerialinthetroughorthetroughspigot.Youareworkingtowardshavingaconstantflowof materialintothemoldsandliquidfromthe“pig”intothetroughuntilthe“pig”isempty. NOTE:Twopeopleworkingtogetheratthispointwhenyouarelearningisagoodidea. 14. Placethefilledmoldsoncoolingrackstocoolforatleast3to5minutesthenremovethecandyfrom themolds. 15. Whenthe“pig”isemptyclosethespigotattheend.Ifthematerialinthetroughhasbeencompleted closethespigotattheendofthetrough.Shutoffthemotor. 16. RefertotheMaintenancesectionforcleaningthemachine. SippleSugarMakerInstructions Year:2014 Page: 7 MAKINGMAPLECREAM SelectingtheMapleSyrup Itisrecommendedstartingwithpurelightergrademaplesyrupwiththedesiredflavor.Thesyrupshould thenbetestedforinvertsugarlevels.Themaplesyrupshouldhaveaninvertsugarlevelof0.5%to3.0% withalevelof1.5%beingbest.Correctlevelsofinvertsugarwill: a. Increasesweetness b. Increasethespreadabilityofcreams c. Increasetheresistancetospoilageduetobacteriaandmolds MakingtheCream 1. Makesurethe“pig”,troughandwormarecleanandfreeofanysugarresidue. 2. Placethe“pig”ontheheatsource.Useaheatsourceabletoevenlyheatasmuchofthebottomarea ofthe“pig”atonceaspossible. 3. Placeapotofwaterontoaheatsourcenearthe“pig”.Bringthewatertoaboilandcheckthe temperatureoftheboilingwater.Theuseofadigitalthermometerisrecommendedforall temperaturemeasurements(ex.Leaderordernumber:61005). 4. Closethespoutattheendofthe“pig”andpourbetween1gallonand1½gallonssyrupintothe “pig”.CAUTION:Donotaddmorethanthe1½gallonstothepig.Overfillingcouldresultinspilling liquidfromthe“pig”whenraisingtheplatform. 5. Starttheheatsource(s)underthe“pig”andheatthesyrup22°Fto24°Fabovethemeasuredboiling pointofwater.Iftheinvertsugarofyourmaplesyrupisbetween3%and4%ortheweatherisrainy orhumidthenmakesureyouboiltotheuppertemperature.Ifthesyrupstartstoboiloveritcanbe controlledbyaddingasingledropofATMOS300defoamer.DoNOTstirthesyrupwhileitisboiling. NOTE:Watchtheheatcarefullyasitwilltendtorisequicklyasitreachesthefinishtemperature. 6. Leavethethermometerinthesyrupandrapidlycooluntilthetemperatureis75°Forless.Thebest temperatureforsmoothcreamisabout50°F.DoNOTstirormovethesyrupwhileitiscooling. 7. Whenthetemperatureforstirringisreached,removethethermometerthencarefullytransferthe “pig”tothe“pig”platformontheSippleSugarMakerandslowlyraisetheplatformand“pig”untilthe lockinghingelocksinplace. 8. Closethetroughspigotthenopenthe“pig”spoutuntilastreamofliquidapproximately1/8”in diameterispouringintothetrough.Fillthetroughabouthalffullthenclosethespigot. 9. Beginstirringbyturningonthemotorwiththeswitchlocatedonthecord. 10. Watchthespigotendofthetroughforachangeintheappearance.Thechangecouldtakefromafew minutesto40minutes.Themixwillbereadytodrawintothemoldswhen: a. Itappearstobelighterincolor(lightbrowntotan) b. Thickerwithacream‐like(lesstransparent)look c. Thesurfacewillbelessglossy. NOTE:Youcanreducethetimerequiredforstirringbyaddingapproximately1/8teaspoonof previouslymademaplecreamtothecooledsyrupinthetroughasyoubeginstirring. SippleSugarMakerInstructions Year:2014 Page: 8 11. Todrawoffthecreamslowlyopenthespigotendofthe trough.Asyoudoso,slightlyopenthevalveintheendof thepigtoslowlyreplacethevolumeofcreambeing drawn. NOTE:Drawingintocontainerscanbeeasilydonewith therightsetupanexampleisshowninthepictureonthe left.Toweighthecreamasyoudrawitoff,setadigital scaleunderthetroughspigotleavingenoughroom betweenthetopofthescaleandthespigottoplacethe container(s)youwillbeusing.Tarethecontaineronthe scalethenopenthetroughspigotandfillthecontainer untiltheweightisreached. 12. Immediatelycoverthecontainerandrefrigerate. 13. Whenthe“pig”isemptyclosethespigotattheend.Ifthematerialinthetroughhasbeencompleted closethespigotattheendofthetrough.Shutoffthemotor. 14. RefertotheMaintenancesectionforcleaningthemachine. MAINTENANCE AFTEREACHUSE: CleaningTheMachine 1. Removethe“pig”fromtheplatform. 2. Slidethetroughawayfromthemotorsothecouplingscanbeseparated. 3. Removetheslidegatefromtheendofthetrough. 4. Removethetroughwithwormfromthebase. 5. Removethewormfromthetrough. 6. Cleanthe“pig”,trough,worm,andslidegatewithhotwater.Cleantheexposedtipofthe thermometerwithwater.Usewateronly.Makesureallcrystallinesugarresidueshavebeen removed. 7. Asnecessary,wipedowntheremainderofthemachinetoremoveresidues. PERIODIC 1. Inspectthe4‐waycouplingspiderforwear.Replacewhen“arms”arewornoraremissing. 2. Inspectthecouplingbetweenthewormandthemotor.Replacewhenwornordamaged. FurtherInformation Additionalinformationcanbeobtained: SippleSugarMakerInstructions Year:2014 Page: 9 Searchingtheinternetforthefollowingsubjects;CrystalCoatingMapleCandy,ShelfStableMaple Cream,MapleConfections,MapleCream,MapleCandy,MapleSugar,etc. BookssuchastheNorthAmericanMapleSyrupProducersManual. FEEDBACK Pleaseusethefollowinge‐mailaddress([email protected])tosuggestimprovementsor entercommentsonthisdocument.Referencethedocumenttitleinyournote.Youmayalsocontact LEADERCustomerService. NOTES: SippleSugarMakerInstructions Year:2014 Page: 10 ATTACHMENT#1:OPERATIONALSUPPLIES,SPAREANDREPLACEMENTPARTS ITEM DESCRIPTION LEADER ORDER# Digital Thermometer 61005 DESCRIPTION/PHOTO ITEM DESCRIPTION LEADER ORDER# FoodGradeGlycerin DESCRIPTION/PHOTO 13052 ShamrockMold, 24cavity,1oz. 581048 PumpkinMold,15 cavity,2oz. 581394 PumpkinMold, 16cavity,1/3oz. WitchMold,20 cavity,1oz. 581479 Jack‐O‐LanternMold, 20cavity,1oz. 581103 581102 GhostMold,20cavity, 1oz. 581516 MapleLeafMold, 8cavity,2oz. 581137 MapleLeafMold,12 cavity,1oz. 581138 MapleLeafMold, 72cavity,1oz. 581204 MapleLeafMold,20 cavity,1/3oz. 581243 ChristmasTreeMold, 16cavity,2oz. 581144 SantaMold,20cavity, 1oz. 581149 MapleLeafMold, 160cavity,1/3 oz. 581301 TreeMold,20 cavity,1oz. 581148 StarMold,20 cavity,1oz. 581151 BellMold,20cavity,1 oz. 581152 SnowmanMold, 20cavity,1oz. 581473 SnowflakeMold 581477 SippleSugarMakerInstructions Year:2014 Page: 11 ITEM DESCRIPTION LEADER ORDER# LogCabinMold, 14cavity 581163 SmallApple Mold,160cavity, 1/3oz. 581218 MoldRabbit, Small,20cavity 581095 DESCRIPTION/PHOTO ITEM DESCRIPTION LEADER ORDER# BucketMold,16 cavity,2oz. 581236 Applew/LeafMold, 30cavity,1/3oz. 581219 DESCRIPTION/PHOTO X‐LargeRabbitMold, 4cavity 581135 SmallRabbit Mold,160cavity 581160 LargeRabbitMold,36 cavity 581384 TurkeyMold,16 cavity,1oz. 581235 TurkeyMold,20 cavity,1/3oz. 581104 ChickenMold,20 cavity 581122 FishMold,16cavity, 1/3oz. 581268 TurtleMold,24 cavity,1/3oz. 581273 SmallBearMold 581366 LobsterMold,9 cavity 581390 ButterflyMold,20 cavity 581483 SippleSugarMakerInstructions Year:2014 Page: 12 ITEM DESCRIPTION LEADER ORDER# FrogMold,20 cavity,1/3oz. 581494 DESCRIPTION/PHOTO ITEM DESCRIPTION LEADER ORDER# MooseHeadMold,6 cavity,2oz. DESCRIPTION/PHOTO 581521 Flowers&Leaves Mold,20cavity 581465 DaisyMold,20cavity 581344A MoldRose24 Cavity 581043 WeddingBell Mold,20cavity, 1/3oz. 581518 HeartMold,60 cavity,7/8” 58F29 AmericanFlagMold, 20cavity,1/3oz. 581515 HeartMold,20cavity 581620 DoubleHeartMold, 160cavity,1/3oz. 58F42 DemoMold,15 cavity 58DEMO VarietyMold,160 Cavity,1/3oz. 58V830 HomemadeLabel 100/roll 62071 Flat1/2lb.Box 5”X6”X1” RectangularBox,2‐ 3/8”X4‐1/4”X2‐ 1/4” 5820 5821 Small1/4lb.Box5”X 4”X3/4” 5822 CandyBoxwith Windowfor15 1/3oz.candies 5800 single 5800C case SippleSugarMakerInstructions MapleSugarBox1lb. 5824 Year:2014 Page: 13 ITEM DESCRIPTION LEADER ORDER# MapleSugarBox 1/2lb. 5823 DESCRIPTION/PHOTO ITEM DESCRIPTION LEADER ORDER# ColoredCandyBox, 1/2lb.,Red DESCRIPTION/PHOTO 5818 ColoredCandy Box,1/2lb.,Gold 5819 GoldCordwithbow, 10” 67034 CandyPapers Ordernumbers aslisted 58262oz. 58271oz. 58351oz. 58301/3oz. 58321/3oz. 58341oz. 58371oz. 58311/3oz. 58361/3oz. Packagesof100 MapleCreamTubs 582106(½lb.) 5821081lb.) 582101(½ lb.) PlasticCream Jars 582103(½lb.) 582101C (Caseof½ lb.qty.: 150) 582102(1 lb.) GlassCreamJars 61012 NorthAmerican MapleSyrup ProducersManual MakingMaple Cream&Candy (DVD) 582104(1lb.) 582104C(Case of1lb.–qty: 12) 582102C (Caseof1 lb.qty.: 125) PolderDigital Scale 582103C(Case of½lb.–qty: 12) 62010(Hard Cover) 62011(Soft Cover) 62017 SippleSugarMakerInstructions Year:2014 Page: 14 REPLACEMENTPARTS ITEMDESCRIPTION LockingHinge ITEM DESCRIPTION LEADER ORDER # ITEM DESCRIPTION BasewithMotor 5802 BasewithoutMotor 5803 Motor 5808 CordwithSwitch 55116 ¾”Coupler 760085 Hinge 5812 RubberFoot 5817 LEADERORDER# 5813 LEADER ORDER# ADDITIONALREPLACEMENTPARTS ITEM DESCRIPTION SippleSugar Maker“Pig” LEADER ORDER# DESCRIPTION/PHOTO ITEM DESCRIPTION 5804 LEADER ORDER# SippleSugarMaker Trough DESCRIPTION/PHOTO 5806 SippleSugar MakerSlide Gate 5807 SippleSugar MakerWorm 5805 Coupling4‐Way Spider 760090 ⅜”Coupler 760086 SippleSugarMakerInstructions Year:2014 Page: 15
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