Datasheet - Mouser Electronics

XW2R Series Connector-Terminal Block
Conversion Units
» Simple connection to controllers
» Slim design
» Va r i e t y o f m o d e l s f o r v a r i o u s c o n t r o l l e r t y p e s
• Specialized wiring pattern for
OMRON and Mitsubishi PLCs
• Minimized size with required number
of poles
• Wide variation of poles
General-purpose devices
Wide variation of poles
M3 Screw
Clamp
Spring Clamp
XW2R-J-T
XW2R-E-T
XW2R-P-T
To page
13 for details on models for general-purpose devices
To page
To page
All Models
Spring Clamp terminals simplify wiring and
make the terminal blocks even easier to
use.(In comparison to the OMRON XW2F.)
The terminal arrangement enables
smoother wiring work.
Mount to DIN Rail or with screws.
Common design that can also be customized.
4 for details on models for OMRON PLCs
9 for details on models for Mitsubishi PLCs
Connecting Spring Clamp Terminals
Using Ferrules
How to insert wire
Using Stripped Wires
How to release wire
Inserting and Removing Wires
e h o le
R e le a s
W ir e
n h o le s
in s e rt io
Insert wire into the terminal
block.
Insert the screwdriver into the
release hole and pull out the ferrule.
To insert a wire, insert a
screwdriver into the release hole
and then insert the stripped wire.
To remove a wire, insert a
screwdriver into the release hole
and then pull out the stripped wire.
3
New Series
XW2R
Product Lineup
PLCs
Type
Specialized wiring pattern
for PLC
Features
Terminal Type
Model
Minimized size with
required number of poles
M3 Screw
Clamp
Spring Clamp
For OMRON
PLC
XW2R-J34G-C
XW2R-E34G-C
XW2R-P34G-C
For Mitsubishi
PLC
XW2R-J34G-M
XW2R-E34G-M
XW2R-P34G-M
Appearance
Smart Features
PLC Connecting type
Wiring patterns that are specifically
designed for PLCs reduce the work
required to check signal layout.
Terminal block signal labels give the PLC
addresses.
General-purpose devices
General-purpose
devices
For PLCs from
OMRON
For PLCs from
Mitsubishi
2
More model variations are scheduled for
future development, such as models with
FCN, MR, or MDR connectors in addition to
the current models with MIL connectors.
Models for
Connection to
OMRON PLCs
Connection Examples
32-point Input Unit or Output Unit
64-point Input Unit or Output Unit
CJ1W-ID231 32-point
CJ1W-ID261 64-point
Connection to 32 pts unit
(Without branch)
Connection to 64 pts unit
(Without branch)
XW2Z-B
XW2Z-B
64-point Output Unit
CJ1W-MD563 IN 32 Points,OUT 32 Points
Connection to 64 pts unit
(Without branch)
XW2Z-K
outputs
inputs
5
Models for
Connection to
OMRON PLCs
Model List
XW2R -  34 G - 
Wiring method
Mounted Connector type
G
PLC type
J
M3 Screw
E
Clamp
C2
P
Spring Clamp
C3
MIL (XG4A)
C1
C4
Refer to the
following table
for details.
Models for OMRON PLCs
PLC Type
I/O
I/O Points
32
Input
C1
64
I/O
Input
C2
32
32
64
I/O
32
32
Output
C3
64
I/O
32
32
Output
C4
64
I/O
*Connection is not possible to all OMRON PLC Units.
*000 is replaced by the cable length.
*There is one common for each 32 points.
*Refer to page 16-17 for information on Connecting Cables.
4
32
I/O Unit Model
CJ1W-ID231
CS1W-ID231
C200H-ID216
C200H-ID218
CQM1-ID112
CQM1-ID213
CQM1-ID214
CJ1W-ID261
CS1W-ID261
C200H-ID217
C200H-ID219
C200H-ID111
C500-ID114
C500-ID219
CJ1W-MD261 (inputs)
CS1W-MD261 (inputs)
CS1W-MD262 (inputs)
CS1W-MD561 (inputs)
CJ1W-ID232
CJ1W-ID233
CJ1W-ID262
CJ1W-MD263 (inputs)
CJ1W-MD563 (inputs)
CJ1W-OD231
CS1W-OD231
CS1W-OD232
C200H-OD218
CQM1-OD213
CJ1W-OD261
CS1W-OD261
CS1W-OD262
C200H-OD219
C500-OD213
CJ1W-MD261 (outputs)
CS1W-MD261 (outputs)
CS1W-MD262 (outputs)
CS1W-MD561 (outputs)
CJ1W-OD232
CJ1W-OD233
CJ1W-OD234
CJ1W-OD262
CJ1W-OD263
CJ1W-MD263 (outputs)
CJ1W-MD563 (outputs)
Connecting cables
XW2Z-000B
32-point Unit: 1 Cable
64-point Unit: 2 Cables
XW2Z-000K
32-point Unit: 1 Cable
64-point Unit: 2 Cables
XW2Z-000B
32-point Unit: 1 Cable
64-point Unit: 2 Cables
XW2Z-000K
32-point Unit: 1 Cable
64-point Unit: 2 Cables
Models for
Connection to
OMRON PLCs
Clamp
Appearance
I/O Points
(number of poles)
Model
Dimension A(mm)
Dimension B(mm)
32 (34)
XW2R-E34G-C1
98.5
108
32 (34)
XW2R-E34G-C2
98.5
108
32 (34)
XW2R-E34G-C3
98.5
108
32 (34)
XW2R-E34G-C4
98.5
108
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable
wires
Applicable wire sizes
Stripped length
0.5A/signal,4A/common
24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min (leakage current: 1 mA max.)
0 to 55℃
AWG 22 to 16 (rod terminals)
AWG 26 to 16 (twisted or solid wires)
7 mm
Details on Crimp Terminals
Applicable crimp terminals
TC-05
Dia. = 1
TC-1.25S
Dia. = 1.5
BT1.25-9-1
BT1.25-10-1
W = 2.2
Rod
Blade
Applicable wires
Round rod
AWG22 to AWG18
(0.30 to 0.75 mm2)
AWG22 to AWG16
(0.30 to 1.25 mm2)
AWG22 to AWG16
(0.30 to 1.25 mm2)
Note: Round rod and blade crimp terminals are made by Nichifu.
Dimensions
Dia.
8-10mm
Blade
t=0.75
W
8-10mm
Wiring Diagram
(Unit:mm)
C1
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
MIL Plug:XG4A-4031
B
A
2 4 6 8 10 12 14 16 20 22 24 26 28 30 32 34
(45.11)
Terminal Block
2-
50
29.75
8.5
20.25
17/18 1 3 5 7 9 11 13 15 19 21 23 25 27 29 31 33
35/36
Ø
C2
5
4.
9
9
2.5
5(Pitch)
20
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
2
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
(43.3)
1/2
21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5
3/4
23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25
4.5
Terminal Block
C3
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
19/20
39/40 2 4 6 8 10 12 14 16 22 24 26 28 30 32 34 36
17/18
37/38 1 3 5 7 9 11 13 15 21 23 25 27 29 31 33 35
Label Contents
Terminal Block
C4
For C1 and C2
For C3 and C4
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
1/2
21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5
3/4
23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25
Terminal Block
7
Models for
Connection to
OMRON PLCs
M3 Screw
Appearance
I/O Points
(number of poles)
Model
Dimension A(mm)
Dimension B(mm)
32 (34)
XW2R-J34G-C1
130.7
140.2
32 (34)
XW2R-J34G-C2
130.7
140.2
32 (34)
XW2R-J34G-C3
130.7
140.2
32 (34)
XW2R-J34G-C4
130.7
140.2
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable
wires
Applicable wire sizes
Stripped length
0.5A/signal,4A/common
24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min (leakage current: 1 mA max.)
0 to 55℃
AWG 22 to 16 (round or forked crimp terminals)
AWG 26 to 16 (twisted or solid wires)
9 mm
Details on Crimp Terminals
Wiring Terminal Blocks
Round crimp terminals
3.2 mm dia.
Use crimp terminals on terminal blocks with M3 screws.
Terminal Screw Tightening Torque
5.8 mm max.
Use a tightening torque of 0.5 N·m when connecting wires or
crimp terminals to the terminal block.
Applicable crimp terminals
Applicable wires
Round crimp terminals 1.25-3 AWG 22 to 16(0.30 to 1.25 mm2)
Forked crimp terminals 1.25Y-3 AWG 22 to 16(0.30 to 1.25 mm2)
Dimensions
Forked crimp terminals
3.2 mm 5.8 mm max.
Wiring Diagram
(Unit:mm)
C1
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
MIL Plug:XG4A-4031
B
A
2 4 6 8 10 12 14 16 20 22 24 26 28 30 32 34
(45.11)
Terminal Block
50
29.75
8.5
20.25
17/18 1 3 5 7 9 11 13 15 19 21 23 25 27 29 31 33
35/36
.5
Ø4
2-
C2
9
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
2
9
M3
3.5
7(Pitch)
MIL Connector
20
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
(48.35)
5.8
1/2
21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5
3/4
23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25
4.5
Terminal Block
C3
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
19/20
39/40 2 4 6 8 10 12 14 16 22 24 26 28 30 32 34 36
17/18
37/38 1 3 5 7 9 11 13 15 21 23 25 27 29 31 33 35
Label Contents
Terminal Block
C4
For C1 and C2
For C3 and C4
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
1/2
21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5
3/4
23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25
Terminal Block
6
Models for
Connection to
Mitsubishi PLCs
Model List
XW2R -  34 G - 
Wiring method
Mounted Connector type
J
M3 Screw
E
Clamp
G
P
Spring Clamp
MIL (XG4A)
PLC type
M1 Refer to the following
M2 table for details.
Models for Connection to Mitsubishi PLCs
PLC Type
I/O Points
32
M1
64
32
M2
64
Mitsubishi PLC Module model
LX41C4
QX41
QX41-S1
QX41-S2
QX71
QH42P (input)
QX41Y41P (input)
A1SX41-S1
A1SX41-S2
A1SX71
A1SH42 (input)
A1SH42-S1 (input)
LX42C4
QX42
QX42-S1
QX82
QX82-S1
A1SX42-S1
A1SX42-S2
A1SX82-S
LY41NT1P
QY41P
QY71
QH42P (output)
QY41Y41P (output)
A1SY41-S1
A1SY41P
A1SY42P
A1SY71
A1SH42 (output)
A1SH42-S1 (output)
LY42NT1P
QY42P
A1SY42
Connecting cables
XW2Z-000B: 1 cable
XW2Z-000B: 2 cables
XW2Z-000B: 1 cable
XW2Z-000B: 2 cables
*000 is replaced by the cable length.
*Refer to page 16 for information on Connecting Cables.
9
Models for
Connection to
OMRON PLCs
Spring Clamp
Appearance
I/O Points
(number of poles)
Model
Dimension A(mm)
Dimension B(mm)
32 (34)
XW2R-P34G-C1
98.5
108
32 (34)
XW2R-P34G-C2
98.5
108
32 (34)
XW2R-P34G-C3
98.5
108
32 (34)
XW2R-P34G-C4
98.5
108
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable
wires
Applicable wire sizes
Stripped length
Details on Crimp Terminals
0.5A/signal,4A/common
24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min
0 to 55℃
Applicable Ferrules
Use ferrules of the lengths and thicknesses specified below.If other lengths or thicknesses are
used, connection may not be possible or it may not be possible to insert or remove the posts.
Ferrule Dimensions
2.7mm max. The cross-sectional area after
Dimension A (Width)
2
2 mm max. crimping must be 4.8 mm or less
Dimension B (Height)
Round ferrules Dimension C (Diameter) 2 mm dia. max. (after crimping)
Square ferrules
AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid
wires)(Outer diameter of insulation must be 4 mm max)
AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm
Square ferrules
B
8-10mm
A
Round ferrules
Dia. C
Special Tools
8-10mm
XW4Z-00B
Model
Dimensions
Wiring Diagram
(Unit:mm)
C1
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
MIL Plug:XG4A-4031
B
A
(45.11)
Terminal Block
2-
50
29.75
8.5
20.25
2 4 6 8 10 12 14 16 20 22 24 26 28 30 32 34
17/18 1 3 5 7 9 11 13 15 19 21 23 25 27 29 31 33
35/36
Ø
5
4.
C2
9
9
20
5(Pitch)
MIL Connector
2
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
(33.4)
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
1/2
21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5
3/4
23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25
4.5
Terminal Block
C3
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
19/20
39/40 2 4 6 8 10 12 14 16 22 24 26 28 30 32 34 36
17/18
37/38 1 3 5 7 9 11 13 15 21 23 25 27 29 31 33 35
Label Contents
Terminal Block
C4
For C1 and C2
MIL Connector
For C3 and C4
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
1/2
21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5
3/4
23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25
Terminal Block
8
Models for
Connection to
Mitsubishi PLCs
Clamp
Appearance
I/O Points
(number of poles)
Model
Dimension A(mm)
Dimension B(mm)
32 (34)
XW2R-E34G-M1
98.5
108
32 (34)
XW2R-E34G-M2
98.5
108
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable wire sizes
Applicable
wires
Stripped length
0.5A/signal,2A/common
24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min (leakage current: 1 mA max.)
0 to 55℃
AWG 22 to 16 (rod terminals)
AWG 26 to 16 (twisted or solid wires)
7 mm
Details on Crimp Terminals
Applicable crimp terminals
TC-05
Dia. = 1
TC-1.25S
Dia. = 1.5
BT1.25-9-1
BT1.25-10-1
W = 2.2
Rod
Blade
Applicable wires
AWG22 to AWG18
(0.30 to 0.75 mm2)
AWG22 to AWG16
(0.30 to 1.25 mm2)
AWG22 to AWG16
(0.30 to 1.25 mm2)
Note: Round rod and blade crimp terminals are made by Nichifu.
Dimensions
Round rod
Dia.
8-10mm
Blade
t=0.75
W
8-10mm
Wiring Diagram
(Unit:mm)
M1
MIL Plug:XG4A-4031
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
B
A
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4
2-
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1
3
50
29.75
8.5
20.25
(45.11)
Ø
5
4.
Terminal Block
9
9
2.5
5(Pitch)
20
2
M2
MIL Connector
(43.3)
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
4.5
2
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1
3
Terminal Block
Label Contents
For M1
For M2
11
Models for
Connection to
Mitsubishi PLCs
M3 Screw
Appearance
I/O Points
(number of poles)
Model
Dimension A(mm)
Dimension B(mm)
32 (34)
XW2R-J34G-M1
130.7
140.2
32 (34)
XW2R-J34G-M2
130.7
140.2
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable
wires
Applicable wire sizes
Stripped length
0.5A/signal,2A/common
24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min (leakage current: 1 mA max.)
0 to 55℃
AWG 22 to 16 (round or forked crimp terminals)
AWG 26 to 16 (twisted or solid wires)
9 mm
Details on Crimp Terminals
Wiring Terminal Blocks
Use crimp terminals on terminal blocks with M3 screws.
Round crimp terminals
3.2 mm dia.
Terminal Screw Tightening Torque
5.8 mm max.
Use a tightening torque of 0.5 N·m when connecting wires or
crimp terminals to the terminal block.
Applicable crimp terminals
Applicable wires
Round crimp terminals 1.25-3 AWG 22 to 16(0.30 to 1.25 mm2)
Forked crimp terminals 1.25Y-3 AWG 22 to 16(0.30 to 1.25 mm2)
Dimensions
Forked crimp terminals
3.2 mm 5.8 mm max.
Wiring Diagram
(Unit:mm)
M1
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
MIL Plug:XG4A-4031
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
B
A
(45.11)
29.75
8.5
20.25
2
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4
50
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1
3
.5
Ø4
2-
Terminal Block
9
2
9
M3
3.5
7(Pitch)
20
(48.35)
5.8
M2
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4
4.5
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1
3
Label Contents
For M1
10
For M2
Terminal Block
Generalp u r p o s e
d e v i c e s
Model List
XW2R -      - T
Wiring method
Number of poles
M3 Screw
J
Mounted Connector type
Plug/Socket
20
G
MIL (XG4A)
Blank
C
MIL (XG4C)*
R
E
Clamp
34
P
Spring Clamp
40
F
FCN*
N
e-CON*
50
D
D-sub*
R
MR*
M
MDR*
60
Plug (male)
Socket (female)*
*Scheduled for release soon.
M3 Screw
Appearance
number of poles
Model
Dimension A(mm)
Dimension B(mm)
20
XW2R-J20G-T
81.7
91.2
34
XW2R-J34G-T
130.7
140.2
40
XW2R-J40G-T
151.7
161.2
50
XW2R-J50G-T
186.7
196.2
60
XW2R-J60G-T
221.7
231.2
Ratings and Specifications
Label Contents
Rated current
1A
Rated voltage
125VAC 24VDC
Insuration resistance
100MΩ min.(at 500VDC)
Dielectric strength
500VAC for 1 min (leakage current: 1 mA max.)
Ambient operating temperature
0 to 55℃
*The label contents for a Terminal Block with 34 poles are shown.
*The details on crimp terminals are the same for the XW2R-J34G on page 6.
Dimensions
Wiring Diagram
(Unit:mm)
MIL Plug:XG4A-31
Connector
B
A
20.25
50
8.5
.5
Ø4
2-
9
3.5
7(Pitch)
M3
2
9
20
Depending on the poles
(48.35)
5.8
Terminal Block
4.5
29.75
(45.11)
13
Models for
Connection to
Mitsubishi PLCs
Spring Clamp
Appearance
I/O Points
(number of poles)
Model
Dimension A(mm)
Dimension B(mm)
32 (34)
XW2R-P34G-M1
98.5
108
32 (34)
XW2R-P34G-M2
98.5
108
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable wire sizes
Applicable
wires
Stripped length
Details on Crimp Terminals
0.5A/signal,2A/common
24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min
0 to 55℃
Applicable Ferrules
Use ferrules of the lengths and thicknesses specified below.If other lengths or thicknesses are
used, connection may not be possible or it may not be possible to insert or remove the posts.
Ferrule Dimensions
Dimension A (Width) 2.7mm max. The cross-sectional area after
2
Dimension B (Height) 2 mm max. crimping must be 4.8 mm or less
Round ferrules Dimension C (Diameter) 2 mm dia. max. (after crimping)
Square ferrules
AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid
wires)(Outer diameter of insulation must be 4 mm max)
AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm
Square ferrules
B
8-10mm
A
Round ferrules
Dia. C
Special Tools
Model
8-10mm
XW4Z-00B
Dimensions
Wiring Diagram
(Unit:mm)
M1
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
MIL Plug:XG4A-4031
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
B
A
(45.11)
29.75
8.5
20.25
2
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4
2-
50
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1
3
Ø
Terminal Block
5
4.
9
9
20
5(Pitch)
(33.4)
2
M2
MIL Connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1
3
4.5
Terminal Block
Label Contents
For M1
12
For M2
Generalp u r p o s e
d e v i c e s
Spring Clamp
Appearance
number of poles
Model
Dimension A(mm)
Dimension B(mm)
20
XW2R-P20G-T
64.4
73.9
34
XW2R-P34G-T
98.5
108
40
XW2R-P40G-T
113.5
123
50
XW2R-P50G-T
138.5
148
60
XW2R-P60G-T
163.5
173
Ratings and Specifications
Rated current
Rated voltage
Insuration resistance
Dielectric strength
Ambient operating temperature
Applicable
wires
Applicable wire sizes
Stripped length
Label Contents
1A
125VAC 24VDC
100MΩ min.(at 500VDC)
500VAC for 1 min (leakage current: 1 mA max.)
0 to 55℃
AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid
wires)(Outer diameter of insulation must be 4 mm max)
AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm
*The label contents for a Terminal Block with 34 poles are shown.
*The details on crimp terminals are the same for the XW2R-P34G on page 8.
Dimensions
Wiring Diagram
(Unit:mm)
Connector
MIL Plug:XG4A-31
B
A
50
29.75
8.5
20.25
(45.11)
.5
Ø4
2-
9
2
9
20
5(Pitch)
(33.4)
Depending on the poles
4.5
Terminal Block
15
Generalp u r p o s e
d e v i c e s
Clamp
Appearance
number of poles
Model
Dimension A(mm)
Dimension B(mm)
20
XW2R-E20G-T
64.4
73.9
34
XW2R-E34G-T
98.5
108
40
XW2R-E40G-T
113.5
123
50
XW2R-E50G-T
138.5
148
60
XW2R-E60G-T
163.5
173
Ratings and Specifications
Label Contents
Rated current
1A
Rated voltage
125VAC 24VDC
Insuration resistance
100MΩ min.(at 500VDC)
Dielectric strength
500VAC for 1 min (leakage current: 1 mA max.)
Ambient operating temperature
0 to 55℃
*The label contents for a Terminal Block with 34 poles are shown.
*The details on crimp terminals are the same for the XW2R-E34G on page 7.
Dimensions
Wiring Diagram
(Unit:mm)
Connector
MIL Plug:XG4A-31
B
A
50
29.75
8.5
20.25
(45.11)
.5
Ø4
2-
9
9
2.5
5(Pitch)
20
(43.3)
Depending on the poles
Terminal Block
4.5
14
2
Connecting
C a b l e s
XW2Z-000D
Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two 20-pin MIL Connectors
Appearance
Cable length L (m)
A
B
Model
XW2Z-100D
1
0.75
XW2Z-150D
1.5
1.25
XW2Z-200D
2
1.75
XW2Z-300D
3
2.75
XW2Z-500D
5
4.75
XW2Z-010D
10
9.75
XW2Z-15MD
15
14.75
XW2Z-20MD
20
19.75
Wiring Diagram
B
(250 mm)
Yellow
Cable length L (m)
XG4M-2030-T
CN2
(mating side)
FCN367J040-AU/F
CN1
(mating side)
CN3
1
1
2
2
8
8
9
9
10
10
11
11
17
17
18
18
19
19
20
20
B
A
2
1
4
3
16
15
18
17
20
19
NC
FCN367J040-AU/F
CN1
B20
B19
Triangular mark
B18
B17
B16
B15
B14
B13
B12
XG4M-2030-T
NC
B11
CN3
B10
(mating side)
B9
Triangular
2 1
B8
mark
B7
4
3
B6
B5
B4
16 15
B3
18 17
B2
B1
20 19
NC
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
CN1
Black
CN2
(500 mm)
XG4M-2030-T
CN3
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
XG4M-2030-T
CN2
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A
XW2Z-000F
Connectors: One 20-pin MIL Connector to 20 Loose Wires with Crimp Terminals Attached
Appearance
Model
Cable length L (m)
XW2Z-100F
1
XW2Z-150F
1.5
XW2Z-200F
2
XW2Z-300F
3
XW2Z-500F
5
XW2Z-010F
10
XW2Z-15MF
15
XW2Z-20MF
20
Wiring Diagram
XG4M-2030-T
(mating side)
Triangular
mark
19
20
17
18
3
4
1
2
Forked
terminals
(M3.5)
20
19
18
17
Connector Pin No. Table
Forked
No. of Insulation
terminal cores
color
4
3
2
1
Forked terminals
(M3.5)
XG4M-2030-T
Cable length L (m)
Devices
L
300 (mm)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
Blue
2
Pink
3
Green
4
Orange
5
Gray
6
Blue
7
Pink
8
Green
9
Orange
10
Gray
Dot
marks
0
00
Dot color
Connector
pin No.
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
XW2Z-000K
Connectors: One 40-pin MIL Connector to One 40-pin MIL Connector
Appearance
Cable length L (m)
L
Wiring Diagram
Model
Cable length L (m)
XW2Z-C25K
0.25
XW2Z-C50K
0.5
XW2Z-100K
1
39 40
2
1
XW2Z-150K
1.5
37 38
4
3
XW2Z-200K
2
XW2Z-300K
3
21 22
20 19
XW2Z-500K
5
19 20
22 21
XW2Z-010K
10
3
4
38 37
1
2
40 39
XG4M-4030-T
(mating side)
XG4M-4030-T
(mating side)
Triangular mark
Triangular mark
Note: Connector pins are connected 1-to-1 so
that pin numbers correspond.
17
Connecting
C a b l e s
XW2Z
Appearance
Ratings and Specifications
Rated current
1A
Rated voltage
125 VAC 24 VDC
Contact resistance
20 mΩ max. (at 20 mV, 100 mA max.) *1
Insulation resistance
100 MΩ min. (at 500 VDC)
Dielectric strength
500 VAC for 1 min (leakage current: 1 mA max.) *2
Ambient operating temperature
−25 to 80℃
*1. Contact resistance for the Connector. *2. Dielectric strength for the Connector.
Materials and Finish
Item
Part name
Materials and Finish
Housing
Connectors
Fiber-glass reinforced PBT resin (UL94V-0)/black
XG4M-2030
XG4M-4030
Cover
XG4T-2004/4004
Strain Relief
Contacts
Mating end
Phosphor bronze/nickel base, 0.15-μm gold plating
Press-fit end
Phosphor bronze/nickel base, 2.0-μm tin plating
Fiber-glass reinforced PBT resin (UL94V-0)/black
Housing
FCN-367J024-AU/F *
FCN-367J040-AU/F
Contacts
Polyester resin (UL94V-0)/black
Mating end
Copper alloy/gold plated
Press-fit end
Copper alloy/tin plated
Connecting screw
Steel/nickel plated
Cable
UL2464 Interface Cable
AWG28
Crimp terminal
Forked crimp terminal
1.25 YAS 3.5 or the equivalent
* These housings, contacts, and connecting screws are made by Fujitsu Component, Ltd.
XW2Z-000A
Connectors: One 24-pin Connector Made by Fujitsu Component, Ltd. to One 20-pin MIL Connector
Appearance
Model
Cable length L (m)
XW2Z-050A
0.5
Wiring Diagram
FCN367J024-AU/F
(mating side)
XW2Z-100A
1
XW2Z-150A
1.5
XW2Z-200A
2
1
1
XW2Z-300A
3
2
2
XW2Z-500A
5
XW2Z-700A
7
6
6
XW2Z-010A
10
7
7
XW2Z-15MA
15
9
9
XW2Z-20MA
20
10
10
11
11
12
12
B
A
XG4M-2030-T
(mating side)
2
1
4
3
12
11
Triangular
mark
14 13
18 17
20 19
NC
Cable length L (m)
L
XW2Z-000B
Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to One 40-pin MIL Connector
Appearance
Model
Cable length L (m)
XW2Z-050B
0.5
Wiring Diagram
FCN367J040-AU/F
(mating side)
XW2Z-100B
1
XW2Z-150B
1.5
XW2Z-200B
2
1
1
XW2Z-300B
3
2
2
XW2Z-500B
5
XW2Z-700B
7
10
10
XW2Z-010B
10
11
11
XW2Z-15MB
15
XW2Z-20MB
20
19
19
20
20
B
A
Cable length L (m)
L
16
XG4M-4030-T
(mating side)
2
1
4
3
20 19
22 21
38 37
40 39
Triangular
mark
Safety Precautions
Precautions for Correct Use
Wiring Precautions
• Do not perform wiring work, remove connectors, or connect connectors while power is being supplied.
Electric shock or damage to the device may result.
• Double-check all wiring before turning ON the power supply.
• After wiring, route the cable so that force is not applied directly to the connections.
Wires for Terminal Blocks
• Do not damage the cores when stripping the insulation from them.
• Always twist stranded wires together before connecting them.
• Do not presolder wires. It may not be possible to connect them or remove them.
Mounting Units to and Removing Units from DIN Track
Mounting Procedure
Removal Procedure
2 Press.
1 Hook.
1.Hook the Unit on the DIN Track.
2.Press the Unit onto the DIN Track to secure it.
1.Insert a flat-blade screwdriver into the DIN Track lock.
2.Move the screwdriver like a lever to free the lock.
Connecting Spring cramp Terminals
Using Ferrules
Using Stripped Wires
How to insert wire
How to release wire
Inserting and Removing Wires
e h o le
R e le a s
W ir e
To insert a wire, insert a
screwdriver into the release hole
and then insert the stripped wire.
To remove a wire, insert a
screwdriver into the release hole
and then pull out the stripped wire.
n h o le s
in s e rt io
The wire should be pushed into
the terminal block till stopping.
Insert the screwdriver into the
release hole and pull out the ferrule.
Use tool
• Select a use tool from following table.
Model
Use tool
XW2R-J
Phillips screwdriver
JIS #2
Flat-blade screwdriver
Model XW4Z-00B
Head of screwdriver Is 0.4 × 2.5mm max.
XW2R-E
XW2R-P
Specialized tool and dimension
Bending Radius of Connecting Cables
• To prevent damaging the Connecting Cables, use the following minimum bending radii as guidelines.
XW2Z -     
End of model number
Minimum bending radius
A, F, or X
67.2 mm
B, D, K, L, or N
88 mm
19
Connecting
C a b l e s
XW2Z-000L
Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two 20-pin MIL Connectors
Appearance
Cable length L (m)
A
B
Model
XW2Z-100L
1
0.75
1.25
XW2Z-150L
1.5
XW2Z-200L
2
1.75
XW2Z-300L
3
2.75
XW2Z-500L
5
4.75
XW2Z-010L
10
9.75
XW2Z-15ML
15
14.75
XW2Z-20ML
20
19.75
Wiring Diagram
FCN367J040-AU/F
CN1
B20
B19
B18
B17
B16
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
B
(250 mm)
Green
Cable length L (m)
CN3
CN1
White
(500 mm)
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
CN2
A
XG4M-2030-T
CN3
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
XG4M-2030-T
CN2
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
XW2Z-000N
Connectors: One 40-pin MIL Connector to Two 20-pin MIL Connectors
Appearance
Cable length L (m)
A
B
Model
Wiring Diagram
XW2Z-100N
1
0.75
XW2Z-150N
1.5
1.25
XW2Z-200N
2
1.75
39 40
XW2Z-300N
3
2.75
37 38
XW2Z-500N
5
4.75
XW2Z-010N
10
9.75
XW2Z-15MN
15
14.75
21 22
XW2Z-20MN
20
19.75
19 20
XG4M-4030-T
(mating side)
XG4M-2030-T
CN2
(mating side) Triangular mark
3
20 19
Triangular mark
17 18
Cable length L (m)
1
4
18 17
23 24
B
(250 mm)
Green
2
2
1
4
3
CN3
CN1
CN2
Black
(500 mm)
3
4
1
2
Triangular mark
A
Linear lengths (not including bends)
18 17
20 19
XG4M-2030-T
CN3
(mating side)
XW2Z-000X
Connectors: One 20-pin MIL Connector to One 20-pin MIL Connector
Appearance
Cable length L (m)
L
Model
Cable length L (m)
XW2Z-C50X
0.5
XW2Z-100X
1
XW2Z-200X
2
XW2Z-300X
3
XW2Z-500X
5
XW2Z-010X
10
Wiring Diagram
XG4M-2030-T
(mating side)
Triangular mark
20
2
1
17 18
4
3
3
4
18 17
1
2
20 19
19
Triangular mark
18
XG4M-2030-T
(mating side)
Note: Connector pins are connected 1-to-1 so
that pin numbers correspond.
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XW2R-E34G-C3 XW2R-J34G-C4 XW2R-E40G-T XW2R-E20G-T XW2R-J34G-C3 XW2R-J40G-T XW2R-E34G-C4
XW2R-J20G-T XW2R-P34G-C1 XW2R-J34G-C2 XW2R-P34G-C3 XW2R-P34G-C4 XW2R-E34G-C1 XW2RE34G-C2 XW2R-J34G-C1 XW2R-P20G-T XW2R-P34G-C2 XW2R-P40G-T