Bundamba Purified Recycled Water Tour Pure Drinking Water Purified recycled water is water that has been filtered, disinfected and purified to a very high standard using advanced technologies including microfiltration, reverse osmosis and ultraviolet light. The Western Corridor Recycled Water Scheme provides this water to industry, potentially to agriculture, and can replenish Brisbane’s drinking water supply, when required. 1 The Water Treatment Process So much is happening at this plant that a complex computer system is needed to manage it. A 1. Control room Supervisory Control and Data Acquisition, or SCADA, system, monitors, controls and safeguards each stage of the treatment process. Pure fresh water can be recycled from used water. 2. Source water The used water comes from a wastewater treatment plant. Here, treated water is sent by pipes to the water purification plant. Water is pumped to a clarification tank which removes dissolved phosphorus and suspended particles. The 3. Pre-treatment particles bind together into small clumps and settle at the bottom of the tank. The clear water then flows into a large storage tank. The water is now ready for microfiltration. The water is forced through straw-like microfiltration 4. Microfiltration fibres to remove microscopic particles. The filtered water is now ready to pass through reverse osmosis membranes. Reverse osmosis involves forcing water though special plastic membrane sheets to remove salts, 5. Reverse osmosis micro-organisms, organic compounds and viruses. Membranes allow water molecules to pass through and reject contaminants. This step is an additional safety barrier to remove any remaining chemical or organic molecules. Water 6. Advanced oxidisation passes through chambers that emit strong ultra violet light. Hydrogen peroxide is added to aid the process. By now the water is ultra-pure. There are more than 190 analysers throughout the 7. Water quality analysers plant that constantly measure water quality indicators such as turbidity, dissolved oxygen, conductivity and pH levels. 2 Purified recycled water is so pure that minerals have 8. Remineralisation to be added to it. Small amounts of lime and carbon dioxide are added to stabilise the water. The purified water is also known as Six-Star quality water. The pure water is stored in a large 20 megalitre tank 9. Pure water tank before it is pumped to power stations and, when required, to replenish Brisbane’s drinking water supplies. Purified recycled water is pumped in a pipeline to 10. Pure water pipeline Swanbank Power Station and to the Tarong Power Station. A branch of the pipeline also extends to Wivenhoe Dam. Excessive nutrients can damage our rivers and 11. Nitrogen removal waterways. Water purification plants can help to reduce the amount of nutrients that flow into Brisbane River, Bremer River and Moreton Bay. 12. Residuals treatment Residues from the treatment are processed to allow for their proper disposal. The left-over water is piped to Goodna and released 13. Concentrate water pipe in the Brisbane River, where it mixes with the river’s water. Solid residue from the pre-treatment process is 14. Residue removal emptied into large bins and taken away by trucks for landfill. 3 Control Room Welcome to the Control Room. So much is happening at this plant that a complex computer system is needed to manage it. A Supervisory Control and Data Acquisition, or SCADA, system, monitors, controls and safeguards each stage of the treatment process. Source Water Four large wastewater treatment plants - at Oxley, Wacol, Goodna and Bundamba – pipe their treated water to the Bundamba water purification plant instead of releasing it into the Brisbane or Bremer River. The treated water is already of a good standard. It is clarified and looks quite clean. Most of the organic matter, contaminants and nutrients have been removed. From here it begins the purification process at Bundamba. 4 Pre-treatment Clarification works by mixing a coagulant, called ferric chloride, in the water. The coagulant reacts with traces of dissolved phosphate and binds suspended particles into small clumps which settle to the bottom of the tank. The sediment is pumped from the tank floor and removed for treatment in another part of the plant. A chlorine residual chemical is also added to prevent any algal growth in pipes or tanks. Extra information Water is pumped into a mixing tank where ferric chloride is added to react with phosphate and destabilise suspended solids. This process enables the solids to bind together and form bigger particles which sink. This process is called 'flocculation'. Monochloramine is introduced to prevent biological fouling of the downstream membranes. The flocculated water passes through a clarifier tank, where the flocs are captured on angled plates called lamellar plates and ultimately sink to the tank floor. The clarified water overflows into a separate tank. The sediment, rich in ferric chloride, is pumped from the bottom of the clarifier tank to a thickening tank, before flowing into a large centrifuge machine, which recovers most of the water. The cake-like residue is then sent to landfill. Water recovered from the centrifuges is pumped back into the pre-treatment tank and recycled through the clarification process. The clarified water is fed into a 15 megalitre storage tank. It is now ready for microfiltration. 5 Microfiltration During microfiltration, water is forced through racks of vessels, with each vessel containing thousands of hollow fibres. The outer wall of each fibre is made up of tiny pores – only 0.4 microns in size – or about 300 times smaller than the width of a human hair. The fibres filter out microscopic particles such as silt, protozoa cysts, bacteria and even viruses. Microfiltration vessels are backwashed every 30 minutes to remove any build-up of particles on the membrane walls. The backwashed water is returned to the pre-treatment tank for reprocessing. This helps the plant to recover a higher amount of pure water. Extra information Regular chemical cleaning of membrane fibres is undertaken to remove scale or adhered particles. The integrity of filters is checked in two ways. First, by continuous monitoring of water passing through turbidity meters which measure the level of suspended matter in the water. Second, by regular 'air pressure' tests of each membrane vessel to detect if any fibres are broken. 6 Reverse Osmosis Reverse osmosis works by forcing water through a special plastic membrane sheet to remove compounds such as salt, organic compounds, micro-organisms and viruses. Rolls of membrane sheets are wound into cylinder-shaped elements. There are several elements inside each long pressure vessel. As water enters the vessel, it flows over the membrane surface as it moves from one end of the vessel to the other. The membrane layer is extremely thin. It allows water to pass through, or permeate, while preventing other compounds from passing through. Membranes remove molecules based on their size, shape and charge. Generally, contaminants larger than water molecules will not pass through including most chemical contaminants, and all micro-organisms, such a viruses, and bacteria. Two streams of water are produced. Pure, clean water, called permeate, flows across the membrane sheets and passes through the membrane layer to the inside core tube. Water that does not permeate through the membrane becomes more highly concentrated in salt and other substances. This water is called concentrate. The pure permeate water flows out the core tube at one end of the pressure vessel and the concentrate water flows out another outlet. The concentrate water can then flow into other pressure vessels for the same process to happen again. So even more pure permeate water can be recovered. About 82 per cent of all the source water becomes purified water. Extra information Reverse osmosis is a common process to remove salt and other dissolved substances from water. In between each membrane layer is a mesh separator that allows the pure water (permeate) to flow one way, and the rejected water (concentrate) to flow another way. High pressure pumps force water through semi-permeable membrane sheets. The permeate flows around the spiral bound membrane element towards a central collection tube. There are several elements inside each pressure vessel. 7 Rejected water (concentrate) is separated and removed through another outlet at the end of the pressure vessel. The concentrate water can then flow into other pressure vessels for the same process to happen again. With each pass more pure permeate water is recovered. Typically, about 85 per cent is recovered as pure water. Reverse osmosis membranes are regularly cleaned to remove particle build-up on the membrane surface, so that their performance can be maintained. Advanced Oxidisation The next stage is ultra-violet light and advanced oxidation. The water is dosed with hydrogen peroxide and exposed to strong UV light. This process removes any trace organic molecules. The UV energy instantly destroys the genetic material (DNA) within any virus that may have somehow passed through previous barriers. Intense UV light and oxidation breaks down contaminant molecules. The process is similar to the one used in medicine and dentistry to sterilise equipment. Extra information The UV-advanced oxidation process destroys chlorine-resistant viruses through a combination of UVphotolysis and UV-oxidation. Intense UV light breaks down contaminant molecules in water two ways. UV-photolysis is the process by which chemical bonds of the contaminants are broken by the energy associated with UV light. UV-oxidation is a process that breaks down organic constituents in water by the process of oxidation initiated by UV light plus an oxidant such as hydrogen peroxide. When UV photons are absorbed by hydrogen peroxide dissolved in water, hydroxyl radicals are formed. Hydroxyl radicals are highly reactive chemical species that then attack the contaminant molecule, breaking it into its component forms. Hydrogen peroxide is quite safe and decomposes into oxygen and water after a very short period. 8 Water quality analysers Each analyser is connected to control room computers. Technicians can monitor water quality parameters at various points. If any indicator exceeds set levels, the plant can be shut down. Water samples are tested each week by Queensland Health and other commercial laboratories. The tests measure over 250 parameters and a range of compounds including inorganic chemicals, disinfection by-products, hormones, pesticides and pharmaceuticals. In 2009, over 64,000 water quality tests were done. The tests show that the plant is consistently producing safe, high quality water. Extra information Purified recycled water meets and exceeds the Public Health Regulation and Australian Drinking Water Quality Guidelines. Water quality is monitored at the plant and regularly tested by independent laboratories. Queensland's Water Supply (Safety and Reliability) Act requires the plant to have a recycled water management plan approved by the Office of the Water Supply Regulator before purified recycled water is added to Wivenhoe Dam. In the plan, recycled water quality specifications are specified. For purified recycled water to be added to Lake Wivenhoe, it is expected that the water quality will be equal to, or better than, drinking water. In 2009, approximately 64,000 tests of water quality were undertaken. The tests show that the plant is consistently producing safe, high quality water. 9 Remineralisation After purification, the water has low alkalinity, and needs to be ‘softened’. Its pH and hardness are adjusted in a process known as stabilisation. Lime and carbon dioxide are added in a process similar to what happens naturally – rain collects carbon dioxide as it falls and absorbs calcium as it flows over the ground. Remineralisation helps the water to match more closely other water sources, such as treated dam water. Chlorine is also added to ensure water quality in the pipe network. Extra information Due to pH adjustment and the removal of dissolved salt, the water can be corrosive to concrete tanks and cement-lined pipes. It is stabilised by lime dosing and by injecting carbon dioxide to control its pH. It is also chlorinated to control biological growth in the pipelines in the same way as drinking water is chlorinated at a water treatment plant. 10 Pure water tank The plant recovers approximately 82 per cent of all the source water it receives from the wastewater treatment plants. This superior quality water (also known as Six Star water) meets the Public Health Regulation standards and Australian Drinking Water Guidelines. Extra information Daily water production can vary depending on demand. Instructions on how to operate the Grid are issued by the South East Queensland Water Grid Manager to ensure supply is managed in the most efficient way. The plant can produce between 20 and 66 million litres of water a day. 11 Pure water pipeline Purified recycled water is pumped along pipelines to where it is needed. One pipeline moves water to Swanbank Power Station. Another pipeline, called the Western Pipeline, moves water to Tarong Power Station. There is a branch from the Western Pipeline to Wivenhoe lake, the major source of drinking water for Brisbane. This branch, called the Wivenhoe Release pipeline, can be opened to release water into the lake, when it is needed. If water is added to Wivenhoe lake, it will be de-chlorinated in this pipeline to make it compatible with the dam ecosystem. Extra information The 80 kilometre Western Pipeline stretches from the Bundamba water purification plant north-west to Caboonbah. It includes a pump station at Lowood and balance tanks at Lowood and Esk. Another pipeline transports the water to Tarong and Tarong North power stations. At Coominya a 16 kilometre pipeline branches to feed water into Wivenhoe lake. Another pipeline from the plant transports the water to Swanbank power station. 12 Nitrogen removal Nitrogen is removed from the reverse osmosis concentrate water in several stages. The concentrate water contains high levels of ammonia. The first stage, called nitrification, transforms the ammonia into nitrate. The concentrate water is added to an aeration tank where special bacteria, growing on plastic disks, use the ammonia as an energy source and convert it into nitrate. The next stage, called de-nitrification, converts the nitrate into nitrogen gas. Here, the water passes through a sand filter which hosts more bacteria that use nitrate as an oxygen source. Methanol, a source of carbon, is added to the filter to help these bacteria convert the nitrate into harmless nitrogen gas, which is vented into the atmosphere. The treated concentrate water - now with much lower levels of nitrogen – is ready to be released into Brisbane River. Extra information Nitrogen is removed from the reverse osmosis concentrate water through the biological oxidation of nitrogen from ammonia (nitrification) to nitrate, followed by denitrification, the reduction of nitrate to nitrogen gas. Denitrifying bacteria convert nitrates to nitrogen gas. Nitrogen gas is released to the atmosphere and thus removed from the water. 13 Residuals treatment The residual treatment area includes the following tanks: The Microfiltration backwash tank, the Reverse osmosis concentrate tank, Clarifiers and a de-nitrification tank. Water from backwashing the microfiltration vessels is recycled back into the pre-treatment tank for reprocessing. Concentrated water from the reverse osmosis process is treated to remove nitrogen. 14 Concentrate water pipe The left-over concentrate water – now with 95% less phosphorus and almost 40% less nitrogen – is pumped to Goodna where it is released into the Brisbane River. The water mixes with the tidal flow. It is regulated by the Department of Environment and Resource Management. Studies show that the released water has no adverse effect on the river environment. Extra information The quality and quantity of the reverse osmosis concentrate water is monitored before it's released into the Brisbane River. Monitoring is regulated by the Department of Environment and Resource Management. Total chlorine, dissolved oxygen, turbidity, pH and ammonia are monitored at the plant on a daily basis. Dissolved metals, nutrients, bio-chemical oxygen demand, and chemical oxygen demand are monitored on a weekly basis. An underwater diffuser disperses and mixes the water into the surrounding river water at the Goodna release site. WaterSecure organises regular tests of the tidal river area to ensure water quality is maintained and there is no impact on the surrounding environment. The South East Queensland Healthy Waterways Partnership also monitors the ecosystem health of the river and surrounding waterways. 15 Residue removal Solid residue is a soupy mixture of water and solid waste created mainly from the pre-treatment process. It is rich in the coagulant, ferric chloride. The residue is thickened and then ‘de-watered’ as it passes through a large centrifuge machine that spins on an axis to separate the solid material from the water. Centrifugal force pushes the water to the outside. The water is removed from one end and the solid waste from another end. The solid waste is then transported by special waste trucks to a licensed landfill site. 16 SEQ Water Grid South East Queensland’s Water Grid comprises of over 530 kilometres of pipelines, pumping stations, new dams and reservoirs, a desalination plant and three water purification plants. The Water Grid can move large amounts of water throughout the region to where it’s needed most. This flexible approach allows the Water Grid to meet the demands of an increasing population and changing weather patterns - making it a good investment now and for the future. Purified recycled water is now a crucial part of the Water Grid. The Western Corridor Recycled Water Scheme – one of the largest water recycling schemes in the world – is a major part of the Grid. The scheme can produce up to 232 million litres of purified recycled water a day, equivalent to 93 Olympic size swimming pools. This water meets Public Health Regulation standards and Australian Drinking Water Quality Guidelines, and is strictly regulated by the Office of the Water Supply Regulator. Frequently Asked Questions What is recycled water? Stormwater, greywater, rainwater and treated wastewater are all alternative water supplies that, when treated as required, are suitable for a range of purposes. This can include irrigating grazing land and crops, horticulture, industrial processing, residential dual pipe schemes, and to keep our public parks and gardens green. 'Recycled water' generally refers to fully treated water from wastewater treatment plants. Recycled water is a valuable resource. It contributes to conservation of drinking quality water, improves the reliability of our water supplies, frees up water for the environment or growth, and reduces the amount of treated effluent discharged into our bays and oceans. What is purified recycled water? After wastewater is processed at secondary treatment plants it can be purified to the highest standard. New advanced water purification plants can remove minerals, nutrients, organic matter and bacteria. The highest grade of water - even purer than drinking water - can be produced using technologies of microfiltration, reverse osmosis and ultraviolet light. It can be used for kidney dialysis and industrial processes such as pharmaceutical or boiler feed water. Purified recycled water is so clean and safe that, if needed, it can be blended with reservoir water to increase our drinking water supply. Is recycled and purified water recycled presently in use? Recycled water is already being used in a wide range of applications, including the irrigation of agriculture, parklands and golf courses. Purified recycled water is being used in South East Queensland by Tarong and Swanbank power stations, and there are a large number of potential agricultural and industrial users. Current state government policy is for purified recycled water to be added to Wivenhoe Dam should the region's combined dam water level fall below 40 per cent. 17 Why is recycled and purified recycled water being used? Water is a precious resource, yet less than 10 per cent of Australia's urban and industrial water is recycled. As South East Queensland grows in population, and to protect our water supply from future droughts, water recycling, purification and desalination is a socially, environmentally and economically viable solution to help preserve our drinking water supplies. Currently, almost 2.8 million people live in South East Queensland and this figure could increase to more than 6 million by 2056. Even with significant new efficiency measures to reduce water consumption, this sustained level of population growth is substantially increasing the region's demand for water. Purified recycled water is expected to provide up to 30% of our water supply by 2056. What are the benefits of recycling and reusing water? Recycled water has many benefits. It reduces the demand on fresh water and makes use of a precious resource that currently goes to waste. The major benefit of water purification and desalination is that it can continue to deliver high quality drinking water for consumption, even during periods of drought. It also provides an alternative source of water that will make our overall supply more diverse and less vulnerable to interruption. Water recycling and purification schemes protect the environment by reducing the discharge of treated effluent into wetlands, rivers, bays and the ocean. The purification process for purified recycled water will significantly reduce the release of nutrients and other environmentally detrimental compounds to Brisbane River and Moreton Bay. How can recycled and purified recycled water be used? In general terms, most recycled water can be used for crops such as tree plantations, vineyards and general agriculture, and irrigation of golf courses and parklands under controlled conditions. With further treatment, higher grade recycled water can be used on an unrestricted basis for horticulture, irrigation of market gardens and open space recreation, and for garden watering and toilet flushing through dual pipe residential development schemes. In future, the highest quality (also known as 6-star) recycled water from advanced water purification plants can be added, if needed, to dams and reservoirs to increase our drinking water supply. All purified recycled water passes through numerous safety checks and water quality treatment systems. Where does purified recycled water come from? In metropolitan Brisbane, the source for purified recycled water is from WaterSecure's three advanced treatment facilities - at Bundamba, Luggage Point and Gibson Island - which provide large amounts of purified recycled water all year round. These plants are part of the Western Corridor Recycled Water Scheme and are part of the South East Queensland Water Grid. The plants use world class technology and can produce up to 232 million litres a day, which is equivalent to 93 Olympic-size swimming pools. Is purified recycled water safe to drink? Yes. Purified recycled water undergoes high standards of treatment to ensure it is safe to be added to our drinking water supplies. There are standards and regulations that apply for its use. Regular monitoring and reporting is required to ensure the water being supplied is of the highest quality. Our water currently meets the requirements of the Public Health Regulation and Australian Drinking Water Guidelines and will continue to do so. Queensland's Water Supply (Quality and Reliability) Act also regulates the use of purified recycled water. Purified recycled water is clear and odourless. 18 Are there guidelines for purified recycled water use? Yes. Purified recycled water can be safely used for a variety of purposes appropriate to the level of treatment they have undergone, in accordance with Queensland's Water Supply (Quality and Reliability Act). The Western Corridor Recycled Water's purified recycled water undergoes rigorous testing supervised by Queensland Health and the Department of Environment and Resource Management. Both these agencies must authorise its release into Wivenhoe Dam. Queensland Health has developed health-based water quality criteria for purified recycled water, based on national guidelines and recommendations from peak health bodies such as the World Health Organisation and the National Health and Medical Research Council. 19
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