Effects of Ellipticity of Contact Area and Poisson’s Ratio on the Yielding Behavior of Two Contact Solids Li Po Lin1, Jen Fin Lin2 1 Department of Mechanical Engineering, Southern Taiwan University of Technology 2 Department of Mechanical Engineering, National Cheng Kung University and 1.79Y ( Y : the yielding stress of material in Abstract The present study is presented to study the behavior simple tension or compression), respectively. The of two contact solids at yielding and try to establish the expression of the maximum contact pressure can be relationships of the maximum contact pressure with the defined as Pmax y KY . Then, there exists a difference ellipticity ( k ) of a contact area and the Poisson ratio ( ) of about 11.8% between them. They are the limit cases of a material. The von Mises’ criterion is applied to of the elliptical contact area formed by the general determine the depth position of having the maximum profile of two solids. The dimension analysis reveals second invariant of deviator stress tensor at yielding, that the relationship between the load, F , and the which is found to be on the center of the contact surface, maximum contact pressure, Pmax , is F Pmax 3 for the beneath the contact surface, or occurring both on the elliptical contact area. Therefore, it may have a contact surface and beneath the contact surface maximum difference of up to 40% if the K factor of simultaneously. The factor of the maximum contact circular contact area is employed in the calculation of pressure ( K ) at yielding can be expressed as a function the critical elliptical contact load, and thus the other of ellipticity and Poission’s ratio, but there exists a contact parameters. discontinuity in the slope of the K curve when k The present study is shown to investigate the has a sufficiently small value. behaviors of two contact solids at yielding and try to Keywords:Microcontact, Ellipticity, Poisson’s ratio, establish the relationships of the maximum contact Yielding. pressure with the ellipticity, area, the Poisson ratio, 1. Introduction k , of an elliptical contact , and the position of beginning the yielding. According to the results of Johnson [1], When two general profile solids come into contact, Sackfield and Hills [2], the severest stress always occurs the shape of contact area is an elliptical contact area; it in the z -axis. The position of this severest stress k ( b/ a , arising along this axis is determined by the Hertz b and a represent the semiminor axis and semimajor axis, respectively, b a , and 0 k 1 ). pressure distribution using the von Mises’ criterion. The The study of Johnson [1] showed that the yield depth in the z -axis, are presented by varying the begins when material reaches the von Mises’ shear ellipticity of contact area and the Poisson ratio of strain-energy criterion. Therefore, the maximum contact material. The maximum values of the second invariant pressure of the contact of spheres ( k 1) and parallel allow us to determine the border of two subregions cylinders (k 0) , e.g., steel ( 0.3 ) were 1.61Y formed in the can be characterized by the ellipticity, values of the second invariant function varying with the 1 k plot. One of these two subregions the plane x 0 and plane y 0 . Therefore, the location of relationship that is able to start the yielding at the center yielding is in the z -axis, and the maximum value of of the contact surface; while the other subregion denotes J 2 should occur at a certain point in this axis. The k relationship, which is the relationship that is able to begin the yielding in the z -axis beneath the position of this point denotes the k relationship, which is the Z * can be determined by obtaining the solution of the following equation J 2 Z contact surface. The contact parameters including the maximum second invariant and the depth position Z z/a 0 Z Z * (3) corresponding to this maximum second invariant, and where the K factor of the maximum contact pressure are z -coordinate, and Z * denotes the Z parameter where J 2 has the maximum value at yielding. thus discussed by varying the ellipticity and Poisson’s represents the dimensionless The analyses of stresses along the z -axis have been ratio. carried out in the studies of Thomas and Hoerch [3]. 2. Contact Theory Then Eq. (2) becomes J 2 f (k , , Z )Pmax 2 According to the study of Johnson [1], when two solids of general shape come into contact, the contours where 2k 2 2 wx1 wx 2 w y1 w y 2 e 2 1 k 2 f (k , , Z ) 2 2w y1 2w y 2 wz 6 e 2 k 2wx1 2wx 2 wz 2 2 e of constant separation are elliptical shapes. If the basic assumptions and mechanism of contacting surfaces in Johnson’s work are adopted in the present study, the onset of the plastic yield of most materials usually occur when the von Mises’ shear strain-energy criterion reaches where J2 where J2 * * Y2 k '2 3 (4) 2 wx1 , w x 2 , w y1 , w y 2 , wz , and e can be (1) obtained from ref. [1], and Pmax denotes the maximum contact pressure on the contact surface. represents as the maximum value of the In Eq. (4), the maximum contact pressure Pmax is second invariant of the deviator stress tensor ( J 2 ) at independent of Z , the location where yielding begins ' when f (k , , Z ) in yielding; k is the material yield stress in simple shear. is The second invariant of the deviator stress tensor can be Z * represents the dimensionless z -coordinate which written as can maximize the f (k , , Z ) value, it can thus be J2 1 1 2 2 2 3 2 3 1 2 6 Eq. (4) is maximum. If found by solving the following equation. (2) f (k , , Z ) Z where 1 , 2 , and 3 are the three principal stresses. Z Z * 0 (5) In the study of Sackfield and Hills [2], the stress Substitution of Z Z * into Eq. (4) obtains the distributions formed by the Hertz contact pressure acting maximum value of J 2 as J 2* f k , , Z * Pmax on an elliptical contact surface had been developed and shown that the severest stress state always occurs on At such an axis that it is formed by the intersection of 2 the inception of 2 yielding, (6) Eq. (6) gives J 2* k '2 Poisson’s ratio ( ), the ellipticity ( k ), and the dimensionless z-coordinate, Z. Figure 2 shows the J 2 Y2 . Then Eq. (6) can be expressed as 3 J 2* f (k , , Z * )Pmax y k '2 2 Y2 3 values varying with these three parameters. The solid (7) circular points in this figure are shown to note the Equation (7) can be rewritten as ( Pmax ) y 1 3 f (k , , Z * ) * maximum J 2 value ( J 2 ) of each curve. In the case (8) Y K (k , , Z * )Y k 0.2 , only the curve corresponding to 0 shows the maximum J 2 value at the contact of where K (k , , Z * ) 1 area; the other curves in Fig. 2, however, show their (9) 3 f (k , , Z ) * maximum value at the position beneath the contact K (k , , Z * ) denotes the factor of the maximum contact surface. pressure arising at yielding. This factor is expressed as a Figure 3 is applied to predict the position of the k , and the yielding if Poisson’s ratio and the ellipticity are function of the ellipticity of the contact area, Poisson ratio of a material, . The significance of Eq. available. (9) is that the required yielding stress of two contacting Figure 4 shows the variations of the dimensionless * depth Z , where the maximum surfaces at the onset of yielding is no longer a constant. The factor of the maximum contact pressure, ellipticity and a Poisson’s ratio. For a Poisson’s K (k , , Z ) , cannot be solved directly, because there * are two unknowns, J 2* occurs with an ratio 0.4 , the position of increasing k and , in this equation. J 2* value is deeper beneath the contact surface as the ellipticity of Z * curve However, it can be obtained as a function of one of these the contact area is reduced. However, the unknowns if either the Poisson ratio varying in a range becomes a convex form as Poisson’s ratio is further of 0 to 0.5 or the ellipticity varying in a range of 0 to 1 is reduced but is still larger than 0.194. As 0.194 , the prescribed. Z * -curves show sharp drops such that the * dimensionless depth Z is present at the contact surface as the k value of a contact area is reduced If the maximum contact pressures ( Pmax y ) is obtained, the critical loads can be expressed as: Fy where Re , 3 Re 2 6 E *2 F1 e2 K k , , Z * Y 3 smaller than its critical value. Therefore, the (10) Z* behavior exhibited in the materials with a large value of Poisson’s ratio is exactly opposite to the behavior E * , and F1 (e) can be obtained in ref. [1]. demonstrated in the materials with a small Poisson’s k values. Consequently, the other contact parameters such as ratio only when they are evaluated at small critical interference, y , the contact area, Ay , and the For k 0.3 , decreasing Poisson’s ratio of a specimen average contact pressure, ( Pave ) y can be expressed as always reduces the function of the critical load, F y . value is not lowered to zero; i.e., the maximum J 2 Z * value. Nevertheless, the Z * * value ( J 2 ) never occurs on the contact surface. If k 0.222 , the lowering of Poisson’s ratio reduces the 3. Results and Discussion * The second invariant of the deviator stress tensor non-zero Z value as Poisson’s ratio is still in the range ( J 2 ), as shown in Eq. (2), is expressed as a function of of relatively high values. However, each of these curves 3 presents a sharp drop to Z * 0 , as Poisson’s ratio is in these two subregions are quite different. In the further lowered to the critical value. This critical subregion 0 0.194 , the K factor presents to be k value. In a general, increasing the ellipticity of the contact area lowers the critical Poisson’s ratio. For steel material, the increasing rate of K is elevated by increasing the 0.3 , the Z value for k 0 is found at 0.705; * and the Z value for k 1 is found at 0.48. These two results are identical to the results shown in the K (0, , Z * ) 1.201 2.741 2.624 2 studies of Johnson [1] and Sackfield and Hills [2]. increasing the Poisson’s ratio is dependent upon the * polynomial as a function of as: K (0, , Z ) 1 1.594 8.445 ; therefore, * value of 2 the specimen. In the subregion 0.194 0.5 , the K factor is expressed as: Since the yielding strength Y is a material property, . Therefore, value gradually lowers the increasing rate of K due to the rise in Poisson’s ratio. There it is a constant value for a material. The K factor as exists a discontinuity in the Eq. (9) shown, is linearly proportional to the maximum 0.194 when the ellipticity k 0 . This can be contact pressure at yielding. Therefore, the magnitude of attributed to the shift of the yielding point from the the K factor can be taken as the yielding resistance of contact surface to be somewhere beneath the contact a material. surface. It can be noted that the occurrence of the discontinuity in the K -curve slope exists only in the Figure 5 is presented to be convenient for the investigation of the K -factor values varying with Poisson’s ratio K -curve slope at cases with their 0 k 0.222 . as well as with two extreme values k value The values in the range of k and of k . In the case of k 1 (the circular contact area), corresponding to these continuities in the K -curve the maximum-contact-pressure factors varying in a slope are shown just on the border of these two range of 0 0.5 can be expressed by a polynomial subregions. The critical Poisson’s ratio is dependent as: upon the ellipticity value, as it is always lowered by of K (1, , Z * ) 1.2997 0.9084 0.4853 2 . As the results of K shown in Fig. 5 illustrate, all these curves k value; however, the discontinuity property is absent from the K -curve if k and are are present to be a non-linear form of Poisson’s ratio. In shown in subregion B of Fig. 3. For steel materials, the CEB model [4], the maximum contact pressure is Poisson’s ratio is about a value of increasing the ( Pmax y 0.454 0.41 H ). Errors are thus generated as 0.3 , the K factor for k 0 is 1.79 and, k 1 is 1.613. Therefore, within the range of 0 k 1 , the K compared with the results shown in Fig. 5. Elevating factor Poisson’s ratio of a material thus increases the value expressed in a linear function of as: K k ,0.3, Z is * expressed 1.794 0.552k 0.5669k 2 0.1928k as: 3 k 0 (the contact of two parallel cylinders), the variations of K factor in a range of 0 0.5 can be divided into subregions with 0.194 as the critical Poisson’s ratio. In either of these two subregions, the K factor shows the ( J 2 ) is generally expressed as a function of Poisson’s ratio ( ) of a material and the ellipticity (k ) of the characteristic of increasing by increasing Poisson’s ratio contact area. The position of the maximum J 2 value of the specimen. However, the increasing rates of K ( J 2 ) at yielding is more apt to begin at the center of the of K . As to the case of 4. Conclusions 1. The second invariant of the stress deviator tensor * 4 contact surface if both the ellipticity ratio k and Poisson’s Analysis, Vol. 18, pp.101-105, 1983. of a material is sufficient small. Conversely, 4. Chang, W. R., Etsion, I., and Bogy, D. B., An yielding begins beneath the contact surface as well as in Elastic-Plastic Model for the Contact of Rough k and are sufficient large. The Surfaces, ASME J. of Tribol, Vol. 109, pp. 257-263, the z -axis if both border of these two subregions shows that an increase in 1987. the ellipticity of a contact area can lower the critical Poisson’s ratio of yielding. 2. For a Poisson’s ratio 0.4 , the depth position Z * of increasing J 2 * value is deepened beneath the contact surface as the ellipticity of the contact area is reduced. For a Poisson’s ratio in a range of 0.4 and 0.194, the Z * k curve is presented to be a convex form. As the material Poisson’s ratio is less than 0.194, the depth corresponding to the J 2 * Fig. 1 The contact of two general profile solids. parameter is sharply shifted to the center of the contact area, as the ellipticity of the contact area is reduced smaller than its critical value. 3. The K factor of the maximum contact pressure at yielding ( Pmax y ) is expressed as a function of and . k For 0.194 , the K value varies with the Fig. 2 Variations of the dimensionless second invariant ellipticity, presenting monotonic drops as the ellipticity is increased. If of the deviator tensor with the dimensionless 0.194 , the K curve exhibites a Z. convex form such that its peak value is not present at k 0 , but is dependent upon the value. There exists a discontinuity in the slope of the K curve when the ellipticity of the contact area has a sufficiently small value. 5. References 1. Kragel’skii, I.V., and Mikhin, N.M., Handbook of Friction Units of Machines, ASME Press, New York, Fig. 3 Two subregions of the 1988. 2. Johnson, K. L., Contact Mechanics, Cambridge University Press, Cambridge, 1985. 3. Sackfield, A., and Hills, D.A., Some Useful Results in the Classical Hertz Contact Problem, J. of Strain 5 k - diagram. 可解決已發表研究中橢圓形接觸面積,但仍使用圓形 接觸面積最大接觸壓力因子計算之問題。 關鍵字:微接觸,橢圓比,卜桑比,降伏。 Fig. 4 Variations of the dimensionless depth the ellipticity, k , and Poisson’s ratio, Z * with . Fig. 5 Variations of the factor of the maximum contact pressure with Poisson’s ratio, . 接觸面積橢圓比與卜桑比對二接觸固 體降伏行為之效應 林黎柏 1 林仁輝 2 1 南台科技大學機械系副教授 2 國立成功大學機械系教授 摘要 本研究乃欲建立在降伏狀態下最高接觸壓力 ( Pmax ) y 與橢圓比( k )、材料卜桑比( )及位置( Z ) * 之 關 係 。 固 體 內 部 是 否 達 到 降 伏 , 以 von Mises criterion 來判斷。結果顯示,當發生降伏時,其位 置可能在表面上、表面下,或在接觸表面上及表面下 同時發生,視 k 與 之值而定。最大接觸壓力可表為 ( Pmax ) y KY ( K :最大接觸壓力因子, Y :降伏強 度),而 K 則為橢圓比, k ,卜桑比, ,之函數。 6
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