Example. For pump characterized on previous slide, is cavitation a concern if a flow of 3500 gpm of 80oF water is required, and the pump suction is 12 ft above the source reservoir? Headloss in the inlet pipe is given by hL≈6x10-7Q2, with hL in ft and Q in gpm. zsl ,max patm ,abs - hL - pvap - NPSH R lb in 2 14.7 - 0.51 in 2 144 ft 2 ft 2 -7 6x10 3500 gpm - 8.5ft 3 2 62.4 lb/ft gpm 16.9ft zsl zsl ,max ok! Pump curve describes how much head the pump will provide at a given Q. Now consider how much head is needed to operate at that Q in a given system (hsys) . If source and sink are at different elevations, head equal to Dz must be provided, independent of Q. z2 hL,discharge Dz z1 K Qn hsys = Dz + ShL ≈ Dz + Kh eq= Q L,2 Frictional headlosses also contribute. These do depend on Q. hL,1 = K1Qn 2 hL,valve z ≡0 n hsys = Dz + ShL ≈ Dz + KeqQn hsys ShL Dz z2 z1 = K Qn L,2 = hhL,2 2 hhL,1 == K Qn L,1 1 z ≡0 2 2 2 2 22 11 V pp1 1 VV pp22 z11 hpump z2 z2 hpump- -hLhL 2 g 2 g2 g hpump Dz hL hsys (hpump is same as TDH; Munson is inconsistent, using ha sometimes for hpump and sometimes for hsys) For stable operation, the flow rate is such that the pump supplies an amount of head equal to what the system demands. Q, h pump Q, h sys Pump curve (hpump) Operating point System curve (hsys) z2-z1=hmin Pump curve (TDH or hpump) System curve (hsys) z2-z1=hmin • hpump or TDH is the total head added by the pump, as expressed by the pump curve (TDH vs. Q). This relationship characterizes the pump, independent of the system in which it is installed. • hsys is the head dissipated due to friction and changes in elevation when fluid passes through the system at a flow rate Q. This relationship characterizes the system, independent of how the flow is generated. Example. A pump curve can be approximated by the equation hpump= 180 - 6.1x10-4Q2, with hL in ft and Q in gpm. If the pump is used to deliver water between two reservoirs via a 4-in-diameter, 600-ft long pipe against a static head of 50 ft, what flow rate will develop, if f=0.02? Ignore minor headlosses. VV1122 p1p1 VV2222 p22 zz11 hpump hLhL z2z hpump- - 2 22gg 22gg hpump zsl hL hsys hpump zsl hL hsys Pump curve System geometry D-W or H-W Q 2 0.33 / 4 600 -4 2 180 - 6.1x10 Q 50 0.02 0.33 2 9.81 Q 365 gpm 2 Changes in system capacity as pipes age Dependence of system behavior on impeller speed Pump and system curves that don’t intersect Composite pump curve for identical pumps in series Two discharge pipes (and two system configurations) supplied by a single pump How do the discharge rate and head for the pump relate to the flow rates and heads in the two pipes? Composite system curve for two discharge pipes from a single pump Composite system curve for two discharge pipes from a single pump z2 Energy equation is sometimes rearranged to equate a ‘modified’ pump curve with a ‘modified’ system curve z1 hL,2 = K2Qn hL,1 = K1Qn z ≡0 Conventional: Head added by pump equals head lost in rest of system TDH z2 - z1 K1Q n K 2Q n hL ,minor hL ,minor hsys up stream down stream Modified: Head at some point in system is same based on ‘path’ from either direction TDH z1 - K1Q n - hL ,minor z2 K 2Q n hL ,minor up stream TDH mod hsys ,mod down stream Similitude and Affinity Laws for Pump Performance A B C • Similitude is useful for extrapolating experimental results to uninvestigated systems • Dimensional analysis allows us to take maximum advantage of similitude relationships by identifying universally valuable parameter combinations • For membrane efficiency: rpart/rpore 2 4 Rˆi , pa 1 - 2 1 - i - 1 - i • For partially full pipe flow: hliq/D • Procedure: Identify important dependent parameters and make assumptions about independent parameters that control them, i.e., Dep1 fcn1 In1 , In2 ,...Inn Dep2 fcn2 In1 , In2 ,...Inn , etc. • Use dimensional analysis to convert these parameters into dimensionless terms, Depi* and Inj*, such that each Depi* term contains only one Depi and one or more Inj. Elimination of dimensions causes the number of Inj* terms to be less than the number of Inj terms; e.g.: Dep1 hL fcn1 l , D, V , , , hL l * Dep1 fcn1 Re, , l D D • In hydraulics, similitude typically requires geometric similarity • For pumps, TDH, Pshaft, and h are logical Depi’s; D, li, , Q, w, , and are logical Ij’s, e.g.: TDH fcn D, li , , Q, w , , • One set of dimensionless groups is: Head rise coefficient 22 ggTDH TDH l l Q Q w w D D ** i i CH 22 22 fcn fcn11 , , , , 33, , ww DD D D D D w w D D Power coefficient 22 l l Q Q w w D D ** ii CP 33 55 fcn fcn22 ,, ,, 33 ,, w w D D D D D D w w D D Efficiency PPshaft shaft 2 2 l l Q Q w D w D i * h fcn h 3* fcn ,3 i, , 3, , 3 , D D D w D D w D g TDH Q w D 2 * li CH fcn1 , , , 2 2 3 w D D D w D li Q w D 2 CP fcn , , , 3 5 3 w D D D w D Pshaft * 2 li Q w D 2 h fcn , , , 3 D D w D * 3 • First and second independent parameters are constant for geometrically similar pumps, and fourth is unimportant for high-Re flow (which is typical in pumps). Q/(wD3) is called the flow coefficient, CQ. So: CH fcn1* CQ CP fcn2* CQ h fcn3* CQ • CH, CP, and h can be determined for a pump as a function of CQ. Then these relationships will apply to all geometrically similar pumps. h CH CH CP CQ • Tentatively select a pump • Obtain CH, CP, and h as fcn of CQ for a geometrically similar h pump from manufacturer • Determine CQ for the proposed Q, w, and D in your system • Determine CH and CP for your system CP • Assess whether anticipated performance is satisfactory; if not, modify w or D to improve performance at given Q A series of homologous pumps is characterized by the following curves. One such pump has an impeller diameter of 0.75 m and operates with maximum efficiency at 1500 rpm (= 25 rps). What is TDH? If the impeller speed is adjusted to 2000 rpm, and a valve is adjusted to maintain the original discharge rate, what will the new efficiency and TDH be? h CH h CH CP CQ CP Under initial conditions (1), h =hmax, so CQ≈ 0.065 and CH≈ 0.19. g TDH CH w 2 D2 h CH CH w 2 D 2 TDH g h CH 0.19 25/s 0.75m 2 9.81 m/s 2 CP CQ CP 6.8 m 2 After the increase in impeller rotation speed (2), Q and D remain the same, and w increases by 33%, so: CQ ,2 h CH CQ ,1 h CQ ,2 CH CP Q2 3 D 2 w2 Q1 D13w1 w1 w2 w1 CQ ,1 w2 1 0.065 0.049 1.33 CP At this value of CQ, h ≈ 62% and CH ≈ 0.21. CQ CH w 2 D 2 TDH g 0.21 2000 min 0.75 m 2 2 9.81 m/s 60 s min -1 2 2 13.4 m Increasing w by 33% almost doubles TDH.
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