FLUOR AS EPC LEADER IN POWER SECTOR
“Zmieniamy Polski Przemysł”, 3rd February 2009, Warsaw
COMPANY CONFIDENTIAL
© 2009 Fluor Corporation. All Rights Reserved.
1
AGENDA
February 2009
 Safety
Always First
 Fluor
Corporation
 Fluor
Power
 Fluor
in Poland
 Fluor’s
 Why
Power Experience
Fluor?
2
SAFETY ALWAYS FIRST
February 2009
TCIR rate of 0.40 with 318 million man-hours worked!
In 2008 Fluor noted recordable TCIR = 0.33
3
FLUOR CORPORATION
February 2009

One of the largest publicly owned
Engineering, Procurement, Construction
and Maintenance companies

2007 revenue: $16.7 billion
3Q2008 revenue: $16.3 billion

2007 new awards: $22.6 billion
3Q2008 new awards: $20.9 billion

2007 backlog: $30.2 billion
3Q2008 backlog: $36.5 billion

Over 1,000 projects annually, serving more
than 600 Clients in 85 different countries

More than 47,000 employees worldwide
including 630 in Poland

Offices in more than 25 countries

Nearly 100 years of experience
Fluor Corporate Headquarters
Dallas, Texas
4
FLUOR CORPORATION
Serving Diversified Industries
February 2009
Energy &
Chemicals





Chemicals
Downstream
Upstream
LNG
IGCC
POWER
 Solid Fueled
& Biomass
 Gas/IGCC
(including
Wind Farms,
Solar Plants)
 Betterments
(CO2, SO2, NOx)
 Nuclear
Global
Services
 Operations &
Government
 Government
Maintenance
 Procurement
 Project Execution
Services
 Sr. VPs Project
Management
 Construction
Equipment & Tools
Projects in USA
and rest of the
world

Environmental &
Nuclear
 UK Nuclear
Decommissioning
Authority
Industrial &
Infrastructure









Mining
Metals
Telecommunication
Transport
Water
Life Sciences
Manufacturing
Microelectronics
Healthcare
5
FLUOR POWER
Global Presence – Power Offices Only
February 2009
Camberley, UK
Gas/Solid Fueled/Nuclear/Plant Betterment
Madrid / Asturias,
Haarlem, The Netherlands
Spain
Gas and IGCC
Gas Fueled/
Gliwice, Poland
Rnewables
EPC & Workshare
Charlotte, NC
Gas/Solid Fueled/
Plant Betterment
Aliso Viejo, CA
Gas Fueled/IGCC/
Renewables
Brno, Czech Republic
EPC & Workshare
Shanghai, China
Plant Betterment/IGCC /
Solid Fueled
Greenville, SC
Solid Fueled/Plant
Betterment/Nuclear/
Renewables
Manila, Philippines
Global Execution Center
Gas
Dallas, TX
Corporate
Headquaters
Houston, TX
Gas/Solid Fueled
New Delhi, India
Global Execution Center
Gas/Coal
Johannesburg, South Africa
Gas/Solid Fueled/Nuclear
FLUOR IN POLAND
Gliwice Office
February 2009

The biggest project office in Poland,
more than 630 employees

Industry experience since 1945

Executing local, regional &
international projects

Executing EPC & workshare projects

Using the same tools and
Management & Quality & HSE
Systems as other Fluor’s Offices

More than 400 3D PDS stations

ISO9001 since 1998
7
FLUOR’S POWER EXPERIENCE
Gas Fueled Capabilities
February 2009

EPC industry leader in Gas Fueled Power Plants – 100,000 MW

300 Gas Turbines installed in 160 Power Stations worldwide

Power range from 49 MW to 1,789 MW

All fuel types:
Natural gas, low Btu gas, fuel oil, others

Technology:
Simple Cycle, Combined Cycle, Combined Heat & Power, IGCC

Working with all major Turbine Suppliers:
GE, Siemens, Alstom, Mitsubishi, Toshiba, ABB, Sulzer and others

Working with HRSG Suppliers including:
Nooter Erikson, Aalborg, Deltak, Vogt, NEM
8
FLUOR’S POWER EXPERIENCE
Gas Fueled – Only Projects Since 2002
February 2009
9
FLUOR’S POWER EXPERIENCE
Gas Fueled - Project Highlights
February 2009
Project: Chuck Lenzie Generating
Station
Completed date: 2006
Location: Las Vegas, Nevada, U.S.
Description: Gas Turbine Combined
Cycle Power Plant – 1,200 MW
AQCS: Fuel Conditioning SCR
Fluor Scope: Engineering,
Procurement, Construction,
Commissioning
Gas Turbines: General Electric
HRSGs: General Electric
The largest air cooled condenser in
North America
FLUOR’S POWER EXPERIENCE
IGCC Capabilities
February 2009

30 years experience in industry gasification technology

Gasification know-how on both Power Plants and Process Plants

All fuel types:
Coal, lignite, biomass, petroleum coke, others

IGCC technology neutral:
ConocoPhilips E-Gas, ECUST, GE, Lurgi, Mitsubishi, Shell, Siemens SFG,
Uhde PRENFLO

Expertise in supporting technologies:
Sulfur recovery, CO2 recovery & compression

Fluor has done more than 150 gasification studies and analysis,
designed & built more than 20 gasification projects including:
– Sasol II & Sasol III in South Africa - the largest coal gasification
plant in the world processing 100,000 ton coal per day
– Great Plains Synfuels Plant, North Dakota, U.S. – the largest coal
gasification plant in North America with CO2 capture, designed by Fluor
11
FLUOR’S POWER EXPERIENCE
IGCC – Key Projects Highlight
February 2009
12
FLUOR’S POWER EXPERIENCE
IGCC - Project Highlights
February 2009
Project: Three-Train Gasification Unit
Completed date: 1997
Location: Pernis, The Netherlands
Description: Gasification of 1,656
tons/day of residual oil to syngas &
Combine Cycle Gas Power Plant
AQCS: Sulfur removal
Fluor Scope: Engineering,
Procurement, Construction
Managment
Technology: Shell
Part of syngas used to produce 285
tons/day of hydrogen
Rest of syngas used for combined
cycle power generation
Gas Turbines: General Electric
FLUOR’S POWER EXPERIENCE
Coal Fueled Capabilities
February 2009

In the last 10 years designed & built more coal fired plants than
any other EPC company in Power business

Power from 65 MW to 1,760 MW

Technology:
Subcrititcal, Supercritical, Ultra Supercritical, Circulating Fluidized Bed

All major fuel types:
Coal, pulverized coal, lignite, biomass, others

Working with all major Steam Turbine Suppliers:
GE, Siemens, Alstom, Mitsubishi, Toshiba, ABB, Sulzer and others

Efficiently reducing the schedule and capital costs utilizing
available reference plant designs:
2x65MW, 181MW, 250MW, 400MW, 2x615MW, 2x750MW, 2x800MW
14
FLUOR’S POWER EXPERIENCE
Coal Fueled – Reference Short List
February 2009
15
FLUOR’S POWER EXPERIENCE
Coal Fueled – Projects Highlight
February 2009
Project: TXU Oak Grove Project
Ongoing, target completion date:
June 2010
Location: Robertson County, Texas
Description: Supercritical Pulverized
Coal Fired Power Plant – 1,634 MW
AQCS: Baghouse, Wet FGD, SCR,
Mercury Control using Activated
Carbon Injection
Fluor Scope: Engineering,
Procurement, Construction,
Commissioning
80% cleaner than average in U.S.
2500 craft at peak
Steam Turbines: GE
Boilers: Alstom, Babcock & Wilcox
FLUOR’S POWER EXPERIENCE
Betterments & Renewables Capabilities
February 2009

To comply with environmental legislation

To increase efficiency of existing units

Flue Gas Desulphurization – 43 units; 19,665 MW
Removal of SO2

Selective Catalytic Reduction – 28 units; 16,081 MW
Removal of NOx

Electrostatic Precipitator/Fabric Filters – 42 units; 25,882 MW
Removal of dust

Mercury Control System – 12 units; 7,241 MW

Renewables: Wind Farms, Solar, Biomass
17
FLUOR’S POWER EXPERIENCE
Betterments – Only Projects Since 2002
February 2009
18
FLUOR’S POWER EXPERIENCE
Betterments – Projects Highlight
February 2009
Project: SSE SCRs at Fieddler’s
Ferry and Ferrybridge
Completed date: October 2008
Location: United Kingdom
Description: To achieve
compliance with the LCP, IPPC
AQCS: 6 SCRs on 6x500MW coal
fired units
Fluor Scope: Feasibility Study
The only technology neutral offer
made Fluor successful to win the
next stage FEED
3D PDS models on Feasibility Study stage
FLUOR’S POWER EXPERIENCE
Renewables – Projects Highlight
February 2009
Project: Greater Gabbard
Offshore Wind Farm
Ongoing
Location: Cost of Suffolk, UK
Description: 500 MW Wind Farm
140 wind turbines 3.6MW each
Associated infrastructure including
met masts and offshore transformers
Wind Turbines by Siemens
Fluor Scope: Engineering,
Procurement, Construction,
Commissioning
Once constructed it will be the world’s
largest offshore wind farm project
147 square kilometres
FLUOR’S POWER EXPERIENCE
Betterments - CCS Capabilities
February 2009

Fluor owns CO2 Capture Technology - Econamine FG PlusSM

37 CO2 Capture Units built based on this technology

More than 20 years of proven operating experience

Econamine FG PlusSM works well in difficult environments like boiler
stack and gas turbine flue gas streams

Fluor has experience with following captured CO2 treatment:
utilization within chemical plant, compressing and liquefying,
transporting, Enhanced Oil Recovery, purifying for food industry

Fluor has designed and constructed almost 2000 km of CO2 transport
pipelines including infrastructure – pump stations, meter stations,
injection points

Fluor is executing feasibility study for CO2 storage to the reservoir
under the see bed for Confidential Client in the U.S.
21
FLUOR’S POWER EXPERIENCE
CO2 Capture & Transport – Projects Highlight
February 2009

Wyoming to Dakota CO2 Pipeline Project, U.S.
Scope EPC, Ongoing but Phase 1 completed
1000 km CO2 pipelines 16-inch & 20-inch with 9 pump and 13 meter stations.
Phase 1 completed: 170 km CO2 pipelines, 1 pump and 3 meter stations.

CO2 Removal from Flue Gas Bellingham, Massachusetts, U.S.
Scope EPC, Status: Completed in 1992
CHP Plant with CO2 capture capacity of 350 ton/day. Captured CO2 is
compressed, purified and liquefied to be sold to the food industry

E.ON Energie AG CCS Pilot Plant, Wilhelmshaven, Germany
Scope EPC, Status: Ongoing
CO2 capture capacity of 70 ton/day on existing 474 MW Coal Power Plant.
CO2 will be compressed and liquefied for transport.

Gassnova CO2 Capture at Karsto, Norway
Scope FEED, Status: Ongoing
CO2 capture capacity of 3,000 ton/day on existing 420 MW Gas Power Plant.
Once built it will be the largest CO2 capture facility in the world on gas plant.
22
FLUOR’S POWER EXPERIENCE
Nuclear Energy Capability
February 2009

Fluor’s nuclear diverse experience begun in 1940s

Designed 3 Nuclear Power Plants

Constructed 10 Nuclear Power Plants, and supported construction of 10 others

From 1977 focused on modifications and maintenance (90million hours)

In 1990s expanded services for decommissioning and environmental cleanup

Fluor has performed about $1 billion annually in nuclear facility
decommissioning over the past 10 years

Since 2007, again all licences in place and full EPC capabilities
focusing on new builds and modifications

Experience with PWR and BWR reactor technologies

2,750 personnel with nuclear experience
23
FLUOR’S POWER EXPERIENCE
Nuclear Energy – Current Projects Highlight
February 2009

South Texas Project, Bay City, Texas, U.S.
–
–
–
–
–
–

Engineering, Procurement, Consturction and Commissioning
2 new Advanced Boiling Water Reactors (ABWRs)
Total capacity of 2,700MW
Toshiba will provide reactors
6,000 craft planned on site
First 2 new units built in U.S. for more than 2 decades
Oconee Nuclear Station, Lake Keowee, South Carolina, U.S.
– Engineering, Procurement, Construction and Commissioning
– Major capital modifications
– Installing tornado barriers, replacement of 1,5 MW pump (nuclear
safety item) with all associated piping, new reinforced concrete
building to house emergency switchgear and about 80 km of wiring
– Construction started in June 2008
– Currently 55 craft on site; 300 planned in peak
24
WHY FLUOR?
February 2009

Executing of all type of Power Plants worldwide

Financial stability

Sourcing material globally

Strategic Relationship Agreements (SRAs)

Linking global engineering resources

Meeting compressed schedule

Having excellent safety records, unmatched by competition


European Power Market is changing – EPC Contractors have
larger role on projects
Number #1 in Fortune Magazine’s “EPC Category”
of America’s largest corporations
25
FLUOR AS EPC LEADER IN POWER SECTOR
February 2009
Thank You
Dariusz Kiełtyka
E-mail: [email protected]