Making the most of feed resources Can full fat soy assist with high oil costs? Tim Walker & David Creswell Consultants Sydney, Australia Full Fat Soy All Asian feed producers are aware of the high cost of feed oils, having reached over $1000/mt some two years ago, and remaining at these levels. They show no signs of any significant decline There are a number of strategies that may be used to counter the high cost of oils. One is the use of full fat soybean meal Full fat soy is produced in a number of Asian countries, with varying levels of quality (see Ng Liew Ee, 2009) Full Fat Soy When feed oil prices were lower, use of full fat soy was often not economic. In the current situation of high oil prices, this should be reviewed in each country This paper is an examination of the economics of using full fat soy in two specific Asian markets, Malaysia and Thailand These are both markets where good quality full fat soy meals are produced and are available Full Fat Soy As palm oil is the common oil used in several Asian countries, the cost and energy levels of this oil needs to be included in this review Palm oil is the major feed oil used in Malaysia and Thailand Palm oil is used either as CPO (Crude Palm Oil) or as palmolein Energy levels of these oils, based on the Wiseman equation and as discussed by Walker (2012) are shown in next slide Energy values of palm oils kcal/kg ME, as fed Type of oil / age of chicken Young (to 16 d) Older (over 16 d) CPO 6,740 7,870 Palmolein 7,070 8,050 Formulation Examples Formulation examples are shown for Malaysia and Thailand, using actual ingredient prices current for April 2012, and using specs of the actual full fat soy meals that are available in those countries In the case of Malaysia, the product is a dehulled full fat soy, produced by expansion, while in Thailand it is a non-dehulled full fat soy, produced by extrusion These two meals have previously been compared in a replicated and published broiler trial (Creswell and Takawan Sooksridang, 2009) Formulation Examples Prices are shown in local currencies, with conversion to USD of MYR 3.10 and THB 31.0 respectively Firstly, the nutrient specs of the two full fat meals are shown in the next slide Note the differences, particularly the higher oil, lower fibre and higher energy level of the Malaysian meal These nutrient specifications were derived from NIR assays of digestible amino acids and energy with assistance from Adisseo Nutrient specifications for Malaysian and Thailand full fat soy meals Nutrient ME, kcal/kg Protein, % SID, % Lysine Methionine M+C Tryptophan Threonine Arginine Isoleucine Valine Calcium, % Available P, % Sodium, % Choline, ppm Crude fibre, % Oil, % Ash, % 1 Malaysia1 4,000 36.0 Thailand2 3,600 37.0 2.323 0.484 0.947 0.508 1.386 2.772 1.818 1.986 0.24 0.17 0.02 2600 3.5 20.0 5.0 2.160 0.464 0.903 0.489 1.275 2.604 1.691 1.848 0.25 0.17 0.02 2600 5.0 18.0 5.0 Soon Soon 2 Thanakorn Formulation Examples Broiler starter and grower diets were formulated to least cost. Nutrient specifications used for these diets can be seen in tables that follow � SID (Standardised Ileal Digestible) lysine: Starter 1.20% Grower 1.10% � Energy levels Starter 3,050 kcal/kg ME Grower 3,100 kcal/kg ME Note corn ME value of 3,250 kcal/kg used Formulation Examples By way of explanation, (Australian) wheat was available in both Malaysia and Thailand during the first 6 months of 2012, and a xylanase enzyme was included in the diets because of this The nutritional effects of the xylanase have been placed on the wheat spec An E coli derived phytase has been included at 500 FTU/kg feed, with matrix values for ME, calcium, available phosphorus and amino acids as recommended by the manufacturer Broiler formulations for Malaysia Ingredient Oil offered Corn Wheat 11 (xylanase) Sbm Argentine Full fat soy (SS) Palm Oil 1 1 Palm Oil 2 2 Limestone MDCP 21 Salt Sodium bicarbonate L Lysine HCL DL Methionine L Threonine Choline chloride 60 Vitamins Coccidiostat Growth Promotant Xylanase Phytase 5000 Total, kg Cost, MYR/mt Difference, MYR/mt Price, MYR/mt Starter 1 Full Fat Soy Grower 1 Full Fat Soy 332.27 300 289 46 0 0 12.4 5.6 3.1 2.0 2.5 2.13 0.3 1.0 2.0 0.5 1.0 0.1 0.1 Starter 2 Crude Palm Oil 301.75 300 343 0 23 0 12.3 5.5 3.2 2.0 2.3 2.05 0.2 1.0 2.0 0.5 1.0 0.1 0.1 369.23 300 227 78 0 0 10.5 3.1 1.6 2.0 2.1 2.07 0.4 0.3 2.0 0.5 1.0 0.1 0.1 Grower 2 Crude Palm Oil 347.27 300 300 0 0 27 10.5 3.0 1.6 2.0 2.2 2.03 0.4 0.3 2.0 0.5 1.0 0.1 0.1 1000 950 1550 2130 3600 3600 225 2480 230 1620 7000 11000 9060 3750 7000 6000 8000 45000 35000 1000 1264.23 - 1000 1298.80 + 34.57 1000 1261.10 - 1000 1283.36 +22.26 Palm Oil 1 1, chickens up to 16 days, Palm Oil 2 2, chickens over 16 days of age Broiler formulations for Malaysia Ingredient Oil offered Cost, MYR/mt Difference, MYR/mt Nutrient minimums ME Protein (actual) SID Lysine Methionine M+C Tryptophan Threonine Arginine Isoleucine Valine Calcium Available P Sodium Choline Starter 1 Full Fat Soy 1264.23 - Starter 2 Crude Palm Oil 1298.80 + 34.57 Grower 1 Full Fat Soy 1261.10 - 3050 (21.4) 3100 (20.0) 1.20 0.444 0.84 0.192 0.744 1.260 0.780 0.924 0.84 0.40 0.24 1850 1.10 0.418 0.803 0.187 0.704 1.188 0.737 0.858 0.720 0.34 0.18 1450 Grower 2 Crude Palm Oil 1283.36 +22.26 Broiler formulations for Thailand Ingredient Oil offered Corn Wheat 11 (xylanase) Sbm Thailand Full fat soy (T) Palm Oil 1 Palm oil 2 Limestone MDCP 21 Salt Sodium bicarbonate L Lysine HCL DL Methionine L Threonine Choline chloride 60 Vitamins Coccidiostat Growth Promotant Xylanase Phytase 5000 Total, kg Cost, THB/mt Difference, THB/mt Price, THB/mt Starter Full Fat Soy 10000 9500 16200 20400 32000 32000 900 25200 2200 5000 80000 108500 120000 36000 266000 180000 100000 500000 400000 340.75 300 244 82 0 0 12.5 5.7 3.1 2.0 2.5 2.25 0.4 1.1 2.0 0.5 1.0 0.1 0.10 1000 13,398.53 - Starter Crude Palm Oil 316.48 300 324 0 27.0 0 12.4 5.6 3.2 2.0 2.2 2.14 0.2 1.1 2.0 0.5 1.0 0.1 0.1 1000 13,580.51 + 181.98 Grower Full Fat Soy 378.85 300 210 85 0 0 10.6 3.1 1.6 2.0 2.2 2.15 0.5 0.3 2.0 0.5 1.0 0.1 0.1 1000 13,167.75 - Grower Crude Palm Oil 374.00 300 281 0 0 19 10.5 3.1 1.6 2.0 2.2 2.1 0.4 0.4 2.0 0.5 1.0 0.1 0.1 1000 13,129.54 +38.21 Broiler formulations for Thailand Ingredient Oil offered Cost, THB/mt Difference, THB/mt Nutrient minimums ME Protein (actual) SID Lysine Methionine M+C Tryptophan Threonine Arginine Isoleucine Valine Calcium Available P Sodium Choline Starter Full Fat Soy 13,398.53 - Starter Crude Palm Oil 13,580.51 + 181.98 Grower Full Fat Soy 13,167.75 - 3050 (21.2) 3100 (19.7) 1.20 0.444 0.84 0.192 0.744 1.260 0.780 0.924 0.84 0.40 0.24 1850 1.10 0.418 0.803 0.187 0.704 1.188 0.737 0.858 0.720 0.34 0.18 1450 Grower Crude Palm Oil 13,129.54 +38.21 Discussion The Malaysian full fat soy was economic in both starter and grower diets. In the starter, use of this meal reduced feed cost by MYR 34.57/mt and grower by MYR 22.26/mt The reason for greater cost reduction in starter is the lower energy level of palm oil in the young chicken This means the cost of energy is higher in the starter period It is therefore economic to use full fat soy in all Malaysian broiler diets in this situation Discussion In the Thailand example, we see a similar situation to Malaysia Using full fat soy reduced cost of starter by THB 181.98/mt, and cost of grower by THB 38.21/mt Again this difference is due to the lower energy of palm oil for the young chicken A conclusion in this situation is that it would be economic to use full fat soy in all broiler diets, but that the major savings will be in the starter diet Conclusions When feed oil prices are high, as at present, full fat soy has potential to be economic in broiler diets, and thereby reduce feed costs When the feed oils available are highly saturated, and have lower energy for the young chicken, full fat soy may be very economic for starter, but less economic for grower and finisher � Saturated oils would be palm oil or animal tallow If unsaturated oils such as soy, canola, sunflower or rice bran oil are available, then the economics of full fat soy is likely to be quite similar for all broiler diets Conclusions In fact, as these unsaturated oils have much higher ME values, full fat soy may not be economic at all in these situations. Economics will depend on cost of unsaturated oils vs full fat soy Not all markets have high quality full fat soy meal However both Thailand and Malaysia do Where good quality full fat soy meals are available, their economics should be assessed through formulation exercises Conclusions In all countries where full fat soy is produced, the quality of the meals should be evaluated carefully Full fat soy is produced and available in Malaysia, Thailand, Vietnam, Taiwan, Philippines and India We suggest that for each country that has full fat soy available, the type of formulation exercise shown here be conducted to assess the economics of full fat soy This should be compared against whatever feed oil is available in that country Conclusions In the Philippines, for example the comparison would be coconut oil, with ME values of 7940 and 8500 kcal/kg for young and older chickens (Walker, 2012) In the examples shown in this paper, full fat soy was economic in Malaysia and Thailand in the first 6 months of 2012 Use of full fat soy in these situations can make worthwhile savings in feed costs The End Thank you
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