Current Status and Prospects of Industrial Radioisotope Technologies in RCA Region IAEA/RCA Final Progress Meeting of RCA Project RAS/8/107 & Planning Meeting of RCA Project RAS/8/111 Bangkok, Thailand 09 - 17 March 2009 Dr. Gursharan Singh [INDIA] IAEA/RCA Lead Country Coordinator Thematic Sector - Industry – 2007- 08 1 Contents Introduction about RCA region. Why we need RCA Projects. Major requirements. Measurements involved. Radiotracer & Sealed Source applications in RCA MSs. Present status and future scope. Comments Conclusions. 2 RCA Countries DEVELOPED DEVELOPING LEAST DEVELOPED PROJECT SELECTION, IMPLEMENTATION AND PROGRESS DEPENDS UPON RESOURCE AVAILABILITY AND KNOWLEDGE BASE. 3 Why Do We Need RCA Projects ? Technology demonstration/ sharing is needed for; Developing MSs as the latest technology is not available due to high cost of equipment /denial by the advanced countries. Industry to meet new and stringent requirement of material quality and performance. Demonstration of new techniques for troubleshooting and process optimizing is needed for operating process industries to reduce inspection times and thus increase productivity, economic benefits and prosperity for alleviation of poverty. Demonstration of new techniques is also needed to meet the present day societal requirements including prevailing security concerns. 4 Major Requirements [For carrying out projects under the Industry Sector] Different types of radiotracers and cheaper and portable sealed sources. Appropriate Radiation Detection and analysis Systems Accurate Data Generation Trained/ licensed staff for radiation work Knowledgeable persons for Data Analysis and Interpretation Governmental support. Collaborators for technology development, use and propagation. Mechanism for technology transfer to end - users. Non- availability of any of these requirements can adversely affect the Critical Success Factors in the implementation plan to meet anticipated project objectives. 5 Principle of Radioisotope Applications Directing /Injecting Suitable Radiation on/in the Test Material/System Observing the Modified Radiation Pattern in Transmitted, Backscattered or other Modified form Analysis of modified radiation pattern w.r.t inside structure/process parameters of the inspected system. 6 Measurements Involved Radioactivity detection Measurement of RTD Radiation spectrum analysis Modeling and data analysis 7 Leakage and blockage detection & location in underground pipe lines & other industrial systems including heat exchangers Flow rate Measurement Residence Time Distribution Analysis Mixing time measurements Efficient management of dredging operations at Ports. Inter - well Tracing for Enhanced Oil Recovery 8 Sealed Source Applications in RCA MS Gamma scanning of process columns Process tomography Nucleonic gauges/NCS NAS 9 New Applications in RCA MS FCCU Coal Gasifiers Trickle bed reactors WWTP Validation of CFD codes Development of radiotracer generators Nano-particles as tracers Application of stable isotopes in oil fields Radioactive particle tracking Development of advanced instrumentation 10 View of FCCU Stripper Regenerator Riser 11 Conventional Visbreaker Modified Visbreaker Dead Zones Coke deposition on the walls Internals Dead Zones Feed Feed Detrimental effects arising out of liquid backmixing are: •Overcracking of products,leading to frequent shutdowns •Poor product quality 12 Radiotracer Investigation in Coal Gasifiers Coal Gasification is a new developing echo friendly technique for power generation. Gasification: High temperature conversion of solid fuel into gaseous fuel [H, CO] under the action of air & steam. •Gas based system gives better efficiency •Radiotracers are applied to validate reactor design, for extracting maximum power and to get better carbon conversion efficiency. 13 Schematic of Coal Gasifier pilot plant at BHEL, Hyderabad D4 D3 Gas to cleaning and cooling system Cyclone Coal feed hopper Fines to combustor Freeboard Tracer Injection D1 Gasifier Air&Steam in D2 DAS D1 D2 D3 D4 Ash extraction hopper Valve To ash collection tray 14 Dredging is the deepening or widening of a channel for the passage of ships. By removal of anything forming part of or projecting from the bed of the sea. Radiotracer Application confirms dumping site predicted by models. 15 Application of Tracer Technology for Water Treatment Plants in Korea 16 New Project : RAS/8/111 Title: Diagnosing Industrial Multiphase Systems by Process Visualization using Radiotracers and Sealed Sources (RCA) Objective: To improve the performance of the region’s industries, reduce pollution and make optimum use of natural resources and energy by promoting and transferring the technologies for process gamma tomography and radiotracer studies incorporated with computer modeling and simulation technologies in a sustainable manner so that they can be used to improve the performance of multiphase systems in the region’s chemical, petrochemical and petroleum industries and associated wastewater treatment processes and to promote use of the technologies by industrial end users. 17 Constraints for successful implementation of the project Lack of trained man-power. Lack of equipment. Lack of software. Lack of Administrative infrastructure. 18 Comments Making difficult things simple is Difficult. Making simple things difficult is Simple. Person behind the machine is important. Sufficient knowledge base has been created in previous cycles to effectively undertake the activities under the new cycle. Based on our visit yesterday to University, I suggest to all NPCs to take proactive role and initiate low cost, simple version of costly equipment needed for propagating the technology initiated under the previous RCA Project and for the new project. Radiation protection of workers and members of public from the normal operations in both these projects is not a major concern. Hence, through trained manpower and by effective regulatory control, the use of these applications can be further augmented. 19 Conclusions 1. As discussed yesterday, the project RAS/8/107 under the thematic sector industry, has made significant progress with visible outputs and performance indicators and has met the intended objectives. 2. These applications have contributed increased industrial productivity and quality for the MSs. towards product 3. The level of progress, though satisfactory, is not uniform in all the member states. This is due to different levels of resource availability in MSs. 4. However, with the increased awareness about the usefulness of these applications, the progress in future cycles is expected to improve more rapidly. 20 THANK YOU 21
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