ESNC2017 ESNC2017_TP_MR _EN V1.0 Test Project - Mobile Robotics Competitor Pre-Competition Information Pack Abu Dhabi – April – 2017 Submitted by: Name: Mohammad Al-Shamsi THE TEST PROJEC CONSISTS OF THE FOLLOWING: 1 INTRODUCTION ......................................................................................................................................... 2 1.1 COMPETITION STRUCTURE ..................................................................................................................... 2 1.2 COMPETITION TIME TABLE ...................................................................................................................... 2 1.3 MODULE A: ............................................................................................................................................ 2 1.4 MODULE B: ............................................................................................................................................ 2 2 INSTRUCTIONS TO THE COMPETITOR .................................................................................................. 2 3 EQUIPMENT, MACHINERY, INSTALLATIONS AND MATERIALS REQUIRED ..................................... 3 3.1 W ORLDSKILLS MOBILE ROBOTICS COLLECTION....................................................................................... 4 4 MATERIAL & EQUIPMENTS AND TOOLS PROHIBITED IN THE SKILL AREA .................................... 5 5 MARKING SCHEME ................................................................................................................................... 5 5.1 6 7 PRIMARY EVALUATION CATEGORIES: ...................................................................................................... 5 DESCRIPTION OF PROJECT AND TASKS .............................................................................................. 6 6.1 INTRODUCTION....................................................................................................................................... 6 6.2 COMPETITION COURT: ............................................................................................................................ 6 6.3 TASK DESCRIPTION ................................................................................................................................ 6 6.4 ROBOT PERFORMANCE EVALUATION TASKS ............................................................................................ 7 THE CUSTOMER SERVICE DEPARTMENT COURT ELEMENTS .......................................................... 8 7.1 THE ASSEMBLY TABLE/ROBOT STARTING POSITION ................................................................................ 9 7.2 THE COMPETITION PRODUCT ................................................................................................................ 10 Test Project – Mobile Robotics ESNC2017 Version: 1.0 1|Page Date: 01.01.2017 1 INTRODUCTION 1.1 Competition Structure Two independent test modules: A and B. Each module will be one full day in duration. Teams will have Two Test Runs each Competition Day. Each Module will carry a value of 50 Points. 1.2 Competition Time Table On preparation Day Competitor Teams will receive a sequence number by Lottery. Depending on this number the team will be assigned its work place and the time schedule for the test runs. 1.3 Module A: Each robot has exclusive use of the court, according to the time table. There will be a Customer Service Department. The task is to deliver the customer orders 100% in Remote Control mode. 1.4 Module B: Each robot has exclusive use of the court, according to the time table. There will be a Customer Service Department. The task is to deliver the customer orders 100% in Autonomous Control Mode. 2 INSTRUCTIONS TO THE COMPETITOR Competitors will be assigned an Exclusive Use Work Space where they will conduct ALL of their Robot Assembly / Programming Activities. Competitors will be assigned an Evaluation Court and will use this court space for ALL of their Robot Preparation Activities and for their Performance Evaluation Experiences. Competitors may use Two Computers in their Work Space but they can bring ONLY ONE computer to their assigned Evaluation Court. Competitors must ensure their Object Management System does NOT damage the Product Boxes. Test Project – Mobile Robotics ESNC2017 Version: 1.0 2|Page Date: 01.01.2017 Each Evaluation Court will have a Right and Left Side “Customer Service Department. Competitors MUST be prepared to have their Robot run Marked Task Evaluation Experiences on either the Right or the Left Customer Service Department. The Right and Left Customer Service Department Layouts have been configured to support NO need to alter Competitor’s Programs based on whether they are on the Left or the Right court space. Competitors are expected to demonstrate True Fair Play and Co-operation at all times but most particularly when they are sharing the court spaces during the Work Periods. Competitors are responsible to bring to the competition site and to use exclusively during the competition the Robot they have designed and Built. Competitors are expected to bring ALL of their Competition Equipment in a container no larger than One Cubic Meter. 3 EQUIPMENT, MACHINERY, INSTALLATIONS AND MATERIALS REQUIRED The infrastructure list (IL) is by definition the list of all equipment, machinery, installations and materials provided by the organizer. The robot competition set will be provided by competitors: One WorldSkills Mobile Robotics Collection Programming software LabVIEW for Robotics. One Laptop The WorldSkills Robot Component Collection will be required in order to participate in the completion. Test Project – Mobile Robotics ESNC2017 Version: 1.0 3|Page Date: 01.01.2017 WorldSkills Mobile Robotics Collection 3.1 This WorldSkills Robotics Collection Mobile competition is the official collection for the WorldSkills Mobile Robotics Competition featuring the NI myRIO with LabVIEW for Robotics. Teams using this package will learn and ready themselves for the WorldSkills Mobile Robotics Competition in Abu Dhabi in 2017. The Collection comes with, Controllers, sensors and batteries consisting the myRIO WorldSkills Competition Kit with 3 student LabVIEW licenses, Camera, 3 axis Gyroscope, Ultrasonic Distance Sensor, 3-Axis Accelerometer, IR Range Sensor, Ambient Light Sensor, QTI Sensor; 12V 3,000 mAh NiMH Battery Pack w/20 amp fuse, and 12V NiMH Smart Charger 120 - Structural component parts consisting if anodized Aluminum channel, brackets, clamps, shaft hubs, steel axles, gears, bar beams, spacers, bushings, set collars, anchor blocks, couplers, rack and pinion, and Linear Slide Packs 2 x 400mm Linear Slide with Slider Guide 1 x 400mm Recirculating Ball Screw with Nut and Pillow Block 4 x 12 volt DC Gear Motors, 1 x Continuous Rotation Servo Motor, a Servo pack, optical encoder and all the motor and encoder mounting brackets, bearings etc. 4 x 101mm Omni Wheels, Axle Shaft couplers, bushings, sprockets, shaft hubs and chains A vast assortment of fasteners, socket head screws, button head screws, Lock nuts etc. Test Project – Mobile Robotics ESNC2017 Version: 1.0 4|Page Date: 01.01.2017 4 MATERIAL & EQUIPMENTS AND TOOLS PROHIBITED IN THE SKILL AREA Competitors are expected to utilize the WorldSkills Robot Component Collection equipment when building their robot. Examples: The Primary Drive Motors included in the WSI Components Collection cannot be replaced with more powerful motors. Competitors are restricted to using the sensors and other information gathering hardware provided in the WSI Components Collection and cannot purchase / use additional sensors / information gathering hardware. Teams are restricted to use WorldSkills Robot Component Collection exclusively to build their competition robots. Competitors cannot add any additional electrical /pneumatic components, motors, sensors, gears, wheels or other performance specific components when building their robot. Competitors may add additional frame / structural components. 5 MARKING SCHEME The description of the test modules includes a detailed list of assessment criterions for each module. Each module will be awarded with a maximum 50 points such that the complete test project will be awarded with a maximum of 100 points. 5.1 Primary Evaluation Categories: Locate Target Objects Take Possession of Target Objects Deliver Target Objects to their designated area Place Target Objects in their predefined location/position Total time taken to complete the Test Run. Test Project – Mobile Robotics ESNC2017 Version: 1.0 5|Page Date: 01.01.2017 6 DESCRIPTION OF PROJECT AND TASKS 6.1 Introduction The ‘Customer Service Robot’ task requires Competitors to: Design/Fabricate/Manage (Program) a Competitor Built Autonomous Robot capable of compiling orders in a Customer Service Department 6.2 Competition Court: The court is 4 x 2 m. Each robot has exclusive use of the court. The configuration will be as follow: The walls height is 5 cm 6.3 Task Description Prior to coming to the competition Competitors will: Design and Build a Mobile Robot capable of functioning in 100% Autonomous Control Mode and 100% Remote Control mode. The Mobile Robot size should fit in 1m cube. NOTE: If a Competitor’s Robot Design requires Active Robot to Laptop Communication while a Task Evaluation Run is in progress then it will be a 100% Competitor Test Project – Mobile Robotics ESNC2017 Version: 1.0 6|Page Date: 01.01.2017 Responsibility to provide and manage this process. There will be NO WIFI-support available on the Court. Competition will involve Evaluation Task Runs that will take place on Customer Service Department Courts that provide the following: Each Court provides Two Side by Side Independent Customer Service Departments The Product quantities and placement positions are the same in BOTH Customer Service Departments Five to six Teams of Competitors are expected to share the pair of Customer Service Departments in each court during ‘Work Periods’ Teams of Competitors must be prepared to have their ‘Evaluation Task Runs’ on either the Left or Right Side of the Customer Service Department Court on which they conduct their Task Preparation Activities. There are NO Restrictions on how many Products a Competition Robot may possess at one time. It is a Competitor Decision how often they will travel to the Product Source Shelf/Assembly Table. 6.4 Robot Performance Evaluation Tasks All Evaluation Task Runs will require the Robot to assemble (Place the Requested Product(s) on a Pallet) and deliver the Customer Order(s) to the Correct Customer Space along the Customer Counter. The sequence Customer Orders are delivered to the Customer Counter is a Competitor Decision. Example: Deliver to Customer B first then to Customer A and Customer C or Deliver to Customer C first then to Customer B and Customer A Marking will be conducted AFTER the Evaluation Task Run has been completed. Evaluation Task Run Marking involves two items: Has the correct order been delivered to the correct customer? The total marks per Task Evaluation Run will be determined based on: The Task Run Level (one item orders / two item orders / three item orders) The Number of Task Evaluation Runs at each level Test Project – Mobile Robotics ESNC2017 Version: 1.0 7|Page Date: 01.01.2017 All Task Evaluation Runs will involve serving three customers The Single Task Evaluation Run Values will be set when the Task Evaluation Run Schedule and the number of Task Evaluation Runs expected per team per level are known. The Marks Value per level will award different per Task Evaluation Run Marks for each Task Level to reflect the escalating difficulty involved as you move from sets of one item to two item to three item orders. Note: An Evaluation Task Run will be considered ended when the Robot Object Management System has moved completely clear of the Third Pallet on the Customer Counter. NOTE: Competitors will be provided a 15 minute Time Block to finalize their Robot Preparation and conduct an Evaluated Task Run but Competitors can only use a Maximum of 10 minutes for their actual Evaluated Task Run 7 THE CUSTOMER SERVICE DEPARTMENT COURT ELEMENTS The Customer Service Environment Floors will be the DEFAULT competition facility floor (likely concrete). Note: The Evaluation Environment presents Multiple Mobility and Object Management Cues. It is a Competitor Decision to determine which Cues they will utilize when managing their Autonomous Robot. Fixed Position Entities: Product Source Shelves, Pallet Stack, Order Assembly Table and Customer Counter Tape Lines that are Aligned with the Centre Point of the Entity they are referencing Test Project – Mobile Robotics ESNC2017 The Perimeter Court Wall will be 600mm Tall to enable it to extend 85 mm above the Top of a ten Product Package on the Top Shelf of the Product Source Shelf. This is intended to provide a clean, consistent back drop for the Product on the Top Shelf. Version: 1.0 8|Page Date: 01.01.2017 Product Source Shelves Each Customer Service Environment has its’ own Product Source Shelf The product on the shelves includes: Single boxes Three box packages Ten box packages Note: Package Sets will be bound together using Clear Shrink Wrap Tape Lines on the floor point to the Center of each Single product box or Multiple box package 7.1 THE ASSEMBLY TABLE/ROBOT STARTING POSITION Each Customer Service Environment has its’ own Assembly Table Assembly Tables are positioned along the Evaluation Environment’s 20cm tall Centre Divider Robots’ Start of the Task Position will be set in the competition during the 30% Change Discussions immediately prior to the competition Assembly Tables have a Tape Line aligned with the Table Centre Assembly Tables provide an Optional Location for Robots to use when assembling Customer Orders The Customer Order Pallets Each Customer Order Department has a Stack of four Pallets Note: If a floor placement for the Tape Lines is not possible then Tape Lines will be placed on the Front Edges of the Shelves and Pallet Stand. Test Project – Mobile Robotics ESNC2017 Version: 1.0 9|Page Date: 01.01.2017 The Customer Order Counter Each Customer Order Department has its’ own Customer Order Counter Each Customer Position has a Tape Line pointing to the Centre of the Customer Space 7.2 The Competition Product The Competition products are in: Individual 50 by 50 by 250 mm Boxes weighing approximately 30 grams each Package sets of 3 Boxes 50 by 150 by 250 mm weighing approximately 90 grams each Package sets of 10 Boxes 100 by 250 by 250 mm weighing approximately 300 grams Note: The Product Packaging does NOT look exactly as shown in these images Product A Test Project – Mobile Robotics ESNC2017 Product B Version: 1.0 10 | P a g e Date: 01.01.2017 Test Project – Mobile Robotics ESNC2017 Version: 1.0 11 | P a g e Date: 01.01.2017 Test Project – Mobile Robotics ESNC2017 Version: 1.0 12 | P a g e Date: 01.01.2017 Test Project – Mobile Robotics ESNC2017 Version: 1.0 13 | P a g e Date: 01.01.2017 Test Project – Mobile Robotics ESNC2017 Version: 1.0 14 | P a g e Date: 01.01.2017 Test Project – Mobile Robotics ESNC2017 Version: 1.0 15 | P a g e Date: 01.01.2017 Test Project – Mobile Robotics ESNC2017 Version: 1.0 16 | P a g e Date: 01.01.2017
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