UTILITY SPRINGS UTILITY SPRINGS Service We Deliver and Quality You Can Depend On DAYTON LAMINA is a leading manufacturer of die and mold components supplied globally to the metalstamping and parts forming industry. Backed by years of tool and die experience, quality and innovation are some of the reasons why our brands are respected throughout the world. We have taken the lead role in creating and bringing new products to customers and helping them find solutions that improve their operations. Based on the capabilities we offer, we can help you to meet the demands of quick deliveries, technical support, quality products and competitive prices. DAYTON LAMINA and its broad distribution channels and direct sales personnel will assist you in any way to make your product a better and more profitable one. Whether standard or customized products, with our years of experience, customers can be sure the products they receive will meet their expectations for reliability and dependable performance. We understand the demanding schedules of die builders and production personnel and have developed efficient manufacturing processes to shorten product lead times as well as put inventory on our shelves so you can have it in your facility when you need it. Included in our full line offering are both inch and metric size die components that are designed to die standards including ISO, NAAMS, JIS and many automotive and appliance manufacturers’ standards. The complete product offering includes: ►Punches, Die Buttons, & Retainers (Inch & Metric) •Versatile & VersaPlus® •Kommercial & TuffPunch® •Ball Lock •“To Print” specials •Die details ►DAYSet® Compound Tooling Solution ►Posi-Strip™ Self-contained punch stripping system ►DAYStrip® Punch stripping system ►DAYLube™ NanoCeramic Lubricating Grease ►Urethane Products •Headed punch strippers, backing/retaining plates •Headless punch strippers •Sheets, bars, & rods •Springs/tubes ►Posi-Bend™ & Accu-Bend™ Rotary Benders ►Air Presses ►Cams •Aerial & die mount cams •Box cams •Roller cams •Wide cams •Slim cams ►Die Accessories ►Guide Posts & Bushings •Plain & ball bearing styles •Steel, bronze, bronze-plated and self-lubricating bushings •Cage Stopper End Caps •Special pins, bushings and retainers 2 ►Hydraulics •Electronic die setters •Die separators •Drill & tap equipment •Hydraulic motors ►In-Die Tapping Units ►Lamina-Bronze Components •Custom Plating ►Mold Components •Bronze plated & self-lubricating bushings •Leader pins •Bronze & bronze plated wear strips & ways ►Springs •Diemax™ L inch series die springs •Diemax™ XL series ISO die springs •JIS series die springs •MaxLife® inch and ISO metric die springs •Custom heavy duty springs •Marsh Mellow® springs •Formathane® urethane •Utility & disc springs ►Wear Product •Plates, strips, gibs & blocks •Steel, bronze, bronze-plated and self-lubricating materials MM x .039837 = INCHES KG X 2.20463= LBS. UTILITY SPRINGS ROUND WIRE DIE • FIXTURE SPRINGS 10 & 18 INCH LENGTHS • PLAIN ENDS MUSIC WIRE • 10” LENGTHS CARBON STEEL • 18” LENGTHS Pounds No. Pounds No. Coils per Max. Coils per OD Part Wire Inch OD Part Wire Inch per Per per Rod Per Inches Number Dia. of ComInches Number Dia. of ComInch pression Box** Dia. Inch pression Box** .087 RW-1 .062 .010 28 .135 .479 RW-9 .355 .041 4.5 .6 .089 RW-1A .062 .014 28.5 .6 .493 RW-9A .355 .054 4 2.1 .116 RW-2 .092 .012 25 .11 .520 RW-9B .355 .062 5.75 2.0 .120 RW-2A .078 .016 25 .4 .532 RW-9C .355 .072 4 5.25 .176 RW-3 .141 .014 14 .1 .612 RW-10 .500 .054 3 1.31 .180 RW-3A .141 .018 14 .3 .678 RW-10A .531 .062 3 1.9 .180 RW-3B .125 .026 13 1.95 .676 RW-10B .531 .072 3.25 3.25 12 .178 RW-3C .094 .035 19 5.6 .675 RW-10C .531 .068 3.5 2.5 .240 RW-4 .188 .018 9.5 .31 .805 RW-11 .672 .062 2.5 1.3 .238 RW-4A .188 .022 11 .26 .805 RW-11A .625 .080 2.5 3.5 .241 RW-4B .188 .026 9.5 .78 .865 RW-11B .656 .098 2.25 8.0 .248 RW-4C .171 .031 10 1.6 .922 RW-11C .640 .125 2.75 15.0 .242 RW-4D .171 .035 13 2.3 .921 RW-12A .750 .080 2.5 2.1 .238 RW-4E .141 .041 9 6.25 .975 RW-12B .781 .098 2 5.75 .243 RW-4F .141 .047 10 11.0 1.020 RW-13 .844 .085 2.25 2.1 .302 RW-5 .250 .022 10 .175 1.020 RW-12C .750 .125 2 13.5 .304 RW-5A .234 .031 11 .65 1.100 RW-12 .828 .125 2.75 7.75 .304 RW-5B .219 .037 11 1.5 1.055 RW-12D .765 .135 3 11.0 6 .303 RW-5C .219 .041 8 3.25 1.145 RW-13A .890 .125 2 9.0 .305 RW-5D .203 .047 7.5 6.5 1.145 RW-14 .953 .090 1.75 2.5 12 .302 RW-5E .185 .055 8 12.5 1.343 RW-14A 1.031 .148 1.75 14.0 .366 RW-6 .304 .031 11 .57 1.591 RW-15 1.281 .148 1.5 8.75 .361 RW-6A .281 .035 10 .675 1.820 RW-16 1.500 .148 1.75 5.0 .365 RW-6B .266 .043 7 2.15 .368 RW-6C .266 .047 8.5 2.8 Compression Spring Assortment .365 RW-6D .250 .055 6 8.2 .365 RW-6E .234 .062 6.5 13.0 111-850 (R50) .368 RW-6F .203 .075 7 28.0 .426 RW-7 .344 .035 7 .55 ASSORTMENT CONSISTS OF .425 RW-7A .328 .047 7 2.0 .425 RW-7B .297 .055 6 4.7 1 EACH OF THE 18” LONG .427 RW-7C .281 .062 6.5 7.4 SPRINGS .429 RW-7D .266 .075 5.5 20.0 .430 RW-7E* .250 .085 6 35.0 .488 RW-8 .406 .035 9 .28 .488 RW-8A .391 .047 7.5 1.2 .495 RW-8B .375 .055 7 2.5 .492 RW-8C .360 .062 4 7.4 .490 RW-8D .325 .075 4.5 15.0 .495 RW-8E* .310 .091 5 33.0 .500 RW-8F* .270 .115 5.5 95.0 *Indicates carbon steel; All other items music wire **Springs priced and sold individually, but may also be ordered in a box of this quantity. Max. Rod Dia. FORMULA TO CALCULATE LBS. PER INCH FOR ALL ALTERED SPRINGS 11-845 (R-45) ASSORTMENT CONSISTS OF 2 EACH OF ABOVE 10” LONG SPRINGS COMPRESSION SPRING AXB =D C A = Catalog Free Length B = Rate in lbs. Per Inch, Per “A” C = Req’d Cut Free Length D = Lbs. Per Inch of Req’d Free Length Specials Quoted Upon Request 1 K IN OC ST UTILITY SPRINGS COMPRESSION SPRINGS • STEEL FIXTURE INCHES X 25.4 = mm LBS. X .454 = kg Comp. O.D. Max. Length Part Number Wire Dia. rate per Inches Rod Dia. Inches Inch Lbs. .078 .047 .53 020-074 (G-74) .012 4.87 .078 .047 .56 020-073 (G-73) .011 3.87 .108 .062 .81 020-076 (G-76) .018 12.50 .110 .062 .91 020-075 (G-75) .018 9.25 .120 .078 .62 020-125 (G-125) .016 6.60 .120 .075 .75 020-126 (G-126) .016 5.30 .170 .141 .21 020-077 (G-77) .012 .75 .178 .141 10.00 020-056 (G-56) .014 .03 .180 .125 .75 020-127 (G-127) .022 8.60 .180 .125 1.00 020-128 (G-128) .022 6.80 .180 .125 1.12 020-129 .022 6.00 .180 .125 1.25 020-130 .022 5.30 .185 .156 .93 020-084 (G-84) .012 .03 .240 .188 10.00 020-055 (G-55) .022 .25 .240 .172 1.00 020-131 .026 7.80 .240 .172 1.25 020-132 .026 6.10 .240 .172 1.50 020-133 .026 5.10 .280 .188 1.25 020-080 (G-80) .040 18.00 .281 .234 2.06 020-098 (G-98) .020 .25 .282 .188 1.31 020-079 (G-79) .040 17.00 .300 .250 10.00 020-054 (G-54) .022 .03 .313 .250 .87 020-085 (G-85) .0254 Ph. Bronze 2.25 .315 .266 1.96 020-081 (G-81) .022 .56 .315 .250 2.43 020-083 (G-83) .0285 Brass .87 .325 .250 2.43 020-082 (G-82) .032 Brass 1.31 .340 .250 2.50 107-103 (WA-103) .042 8.00 .345 .250 1.00 107-100 (WA-100) .042 20.00 .345 .250 1.50 107-101 (WA-101) .042 14.00 .345 .250 2.00 107-102 (WA-102) .042 12.00 .350 .250 3.00 107-104 (WA-104) .042 6.00 .360 .281 1.50 020-134 .035 7.30 .360 .281 1.75 020-135 .035 6.20 .360 .281 2.00 020-136 .035 5.40 .360 .250 12.00 020-053 (G-53) .0475 2.25 .369 .281 .78 020-086 (G-86) .042 Brass 7.37 .375 .266 11.50 020-052 (G-52) .0475 2.25 .380 .250 2.12 020-094 (G-94) .063 42.00 .385 .281 2.03 020-088 (G-88) .0475 11.00 .440 .328 2.00 020-093 (G-93) .054 13.00 .440 .344 2.56 020-071 (G-71) .041 2.62 .440 .328 2.62 020-089 (G-89) .0475 6.00 .460 .328 2.00 107-107 (WA-107) .062 32.00 .465 .344 2.50 020-090 (G-90) .054 12.00 .465 .328 1.50 107-106 (WA-106) .062 42.00 .465 .328 2.50 107-108 (WA-108) .062 25.00 .465 .328 3.00 107-109 (WA-109) .062 24.00 .470 .328 1.00 107-105 (WA-105) .062 58.00 .473 .344 3.50 107-110 (WA-110) .062 18.00 .495 .360 2.50 020-091 (G-91) .0625 18.00 .500 .344 .96 020-060 (G-60) .072 Ph. Brass 52.00 .505 .406 2.06 020-092 (G-92) .048 5.50 .518 .375 12.00 020-051 (G-51) .0625 2.75 .532 .313 1.03 020-059 (G-59) .1055 210.00 .575 .484 2.15 020-069 (G-69) .041 3.12 **Springs priced and sold individually, but may also be ordered in a box of this quantity. Total Coils Type of Ends 17 18 16 22 13 18 7 138 11 14 15 17 19 112 11 14 15 15 5 13 101 7 23.5 23 23 24 10.5 15 19.5 29 10 11 13 92 9 88 18.5 19 17 26 20 14.5 17 11 17 20 8 24 16 6.5 16 73 7 8.5 Plain Plain Plain Plain Squared Squared Plain Plain Squared Squared Squared Squared Plain Plain Squared Squared Squared Plain Squared Plain Squared Squared Squared Squared Squared Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Squared Squared Squared Plain Sq. & Gr. Plain Sq. & Gr. Sq. & Gr. Squared Squared Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Squared Plain Sq. & Gr. Squared No. per Box** 12 25 12 25 12 25 12 25 12 Specials Quoted Upon Request 2 IN UTILITY SPRINGS ST OC K COMPRESSION SPRINGS • STEEL FIXTURE INCHES X 25.4 = mm O.D. Inches Max. Rod Dia. .581 .585 .588 .590 .594 .594 .600 .615 .620 .690 .735 .755 .850 .860 .870 .870 .875 .875 .920 1.000 .28X.16 .53X.28 .53X1.03X.86 .62X.75 .66X.94 .438 .438 .438 .438 .438 .438 .438 .438 .500 .469 .563 .532 .688 .578 .672 .640 .625 .703 .750 .750 .125 .125 .421 .453 .531 Length Inches Part Number 107-111 (WA-111) 107-115 (WA-115) 107-114 (WA-114) 107-117 (WA-117) 107-112 (WA-112) 107-113 (WA-113) 107-116 (WA-116) 020-068 (G-68) 020-050 (G-50) 020-067 (G-67) 020-049 (G-49) 020-072 (G-72) 020-070 (G-70) 020-066 (G-66) 020-064 (G-64) 020-047 (G-47) 020-065 (G-65) 020-048 (G-48) 020-063 (G-63) 020-062 (G-62) 020-078 (G-78) 020-087 (G-87) 020-061 (G-61) 020-058 (G-58) 020-057 (G-57) 1.00 3.00 2.50 4.00 1.50 2.00 3.50 2.84 11.50 4.06 12.00 2.60 1.09 2.59 3.06 12.00 2.03 10.00 2.03 2.56 .50 .90 3.50 1.00 .93 LBS. X .454 = kg Comp. Wire Dia. rate per Inch Lbs. .072 74.00 .072 20.00 .072 26.00 .072 16.00 .072 34.00 .072 32.00 .072 18.00 .080 30.00 .054 1.00 .1055 58.00 .080 3.80 .1055 66.40 .080 Brass 22.00 .135 154.00 .0915 21.80 .1055 8.00 .1205 110.00 .080 3.25 .080 16.00 .1205 56.00 .013 .87 .072 Ph. Bronze 56.00 .051 1.20 .080 Brass 31.00 .057 Ph. Bronze 6.00 Total Coils 6 15 13 19.5 8 11.25 17.5 13.5 60 18.5 55 11 4.5 10 12 48 8 36 8 9.5 8 6 13 5.5 5 Type of Ends Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Plain Sq. & Gr. Plain Sq. & Gr. Sq. & Gr. Sq. & Gr. Sq. & Gr. Plain Sq. & Gr. Plain Sq. & Gr. Sq. & Gr. Squared Squared Sq. & Gr. Sq. & Gr. Squared No. per Box** 12 12 6 12 3 12 3 12 3 12 **Springs priced and sold individually, but may also be ordered in a box of this quantity. Order by part number EXTENSION SPRINGS • STEEL FIXTURE INCHES X 25.4 = mm O.D. Inches Length Inches Part Number Wire Dia. Coils .120 .120 .120 .156 .156 .172 .180 .180 .180 .187 .234 .240 .240 .240 .250 .62 .75 .88 2.06 6.62 9.06 1.00 1.12 1.25 1.00 1.12 1.37 1.50 1.75 4.00 020-137 020-138 020-139 020-035 (G-35) 020-011 (G-11) 020-008 (G-8) 020-140 020-141 020-142 020-042 (G-42) 020-040 (G-40) 020-143 020-144 020-145 020-020 (G-20) .016 .016 .016 .020 Brass .0258 .0256 .022 .022 .022 .014 .020 .026 .026 .026 .0286 27 34 44 90 232 302 32 36 42 70 34 39 42 53 118 LBS. X .454 = kg Approx. Rate Initial Tension Lbs. Lbs./Inch .06 .31 .19 .25 1.50 1.50 .19 .31 .04 .12 .50 .06 .22 .25 .25 3.70 2.50 2.20 .50 .81 1.00 2.80 2.40 2.20 .18 .75 1.80 1.60 1.37 .81 Max. Ext. .641 .714 .990 1.180 4.000 5.500 1.238 1.344 1.700 4.000 2.380 2.450 2.540 3.177 1.500 Max Safe Load Lbs. 2.04 2.07 2.07 1.75 6.75 7.50 3.50 3.50 3.50 .87 2.25 4.27 4.27 4.27 4.00 Types of Ends Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Plain Ends Full Loops Full Loops Full Loops Full Loops Full Loops No. per Box** 25 12 25 12 25 12 **Springs priced and sold individually, but may also be ordered in a box of this quantity. EXTENSION SPRING ASSORTMENT 020-835 R-35 (2) G-5 (2) G-9 (2) G-12 (2) G-8 (2) G-18 (2) G-7 (2) G-10 (2) G-22 (2) G-27 (2) G-17 (2) G-11 (2) G-28 (2) G-14 (2) G-15 (2) G-37 3 UTILITY SPRINGS EXTENSION SPRINGS • STEEL FIXTURE O.D. Length Inches Inches .250 .250 .265 .296 .296 .312 .328 .343 .343 .343 .359 .360 .360 .360 .370 .370 .370 .440 .440 .480 .500 .500 .530 .550 .560 .620 .680 .720 .720 .740 .750 .750 .810 .870 .870 1.000 1.060 1.120 1.250 1.370 1.560 1.250 1.812 .297 .344 .375 .422 .438 Part Number 5.34 020-018 (G-18) 5.75 020-017 (G-17) 6.12 020-016 (G-16) 1.12 020-039 (G-39) 5.75 020-015 (G-15) 5.00 020-026 (G-26) 6.50 020-010 (G-10) 1.44 020-037 (G-37) 5.37 020-027 (G-27) 8.12 020-007 (G-7) 10.00 020-005 (G-5) 1.50 020-146 1.75 020-147 2.00 020-148 3.25 020-019 (G-19) 5.50 020-014 (G-14) 10.00 020-006 (G-6) 5.25 020-028 (G-28) 6.44 020-009 (G-9) 4.50 020-022 (G-22) 1.62 020-034 (G-34) 10.00 020-004 (G-4) 5.25 020-025 (G-25) 5.62 020-012 (G-12) 5.50 020-013 (G-13) 10.00 020-003 (G-3) 4.00 *020-099 (G-99) 2.00 020-095 (G-95) 4.00 020-024 (G-24) 4.06 020-023 (G-23) 2.59 020-032 (G-32) 2.66 020-033 (G-33) 10.00 020-002 (G-2) 6.00 *020-029 (G-29) 10.00 020-001 (G-1) 8.50 020-031 (G-31) 8.00 *020-030 (G-30) 10.00 *020-100 (G-100) 12.00 *020-101 (G-101) 14.00 *020-102 (G-102) 16.00 *020-103 (G-103) 7.62 020-104 8.19 020-105 16.00 020-152 16.00 020-153 16.00 020-154 16.00 020-155 16.00 020-156 Wire Diameter Coils .041 .0286 .0348 .040Brass .0475 .041 .0348 .0475 .0475 .0475 .054 .037 .037 .037 .041 .054 .0475 .0625 .048 .0625 .080 .0625 .0625 .080 .080 .072 .1055 .105 .1055 .0625 .1055 .080 .072 .1205 .0915 .1055 .135 .148 .162 .177 .207 .207 .250 .041 .048 .054 .063 .072 118 181 153 14.5 108 106 162 17 103 158 193.5 25 29 36 66 90 193.5 74 118.5 57.5 11 144 49 58.5 55 118.5 30.5 9 26 45 13 18.5 119 38.5 94 65 49 59 65 70 70 26 22 15.30 15.125 15.310 15.150 15.375 Approx. Rate Initial Per Inch Tension Lbs. Lbs. 5.50 5.00 .62 .44 1.75 1.10 .50 3.80 2.00 3.60 .75 1.60 1.25 .50 4.37 15.00 1.12 2.60 2.18 1.60 1.50 2.30 .19 3.40 .38 2.60 .56 2.20 1.50 1.90 2.00 4.00 2.00 1.10 3.00 6.50 2.00 1.10 1.00 6.20 28.00 64.00 4.50 1.87 3.75 5.00 4.00 10.00 9.00 10.50 2.44 2.10 9.00 34.00 11.00 80.00 24.00 12.50 1.50 1.40 12.25 46.00 2.25 10.30 4.12 .75 8.00 18.50 4.38 2.50 9.00 6.00 13.00 24.00 8.00 14.00 31.00 15.00 14.00 14.00 32.00 16.00 61.00 94.00 61.00 68.00 2.94 .69 3.19 1.06 3.50 1.50 5.00 2.25 4.08 3.90 Max. Ext. 3.000 2.250 5.500 .310 3.500 4.950 9.000 .375 3.620 7.500 8.000 2.385 2.700 3.268 4.000 3.250 8.500 4.000 7.500 3.000 .620 8.500 4.000 2.620 2.940 9.500 1.530 .530 2.120 6.500 .810 4.000 21.000 2.380 11.000 8.500 5.000 6.000 7.400 8.750 9.000 2.468 4.189 14.583 14.445 13.724 11.903 9.950 Max. Safe Load Lbs. 17.00 4.50 9.25 5.00 17.00 11.25 6.25 17.50 24.00 16.25 20.00 7.80 7.83 7.80 8.00 15.50 11.50 58.00 10.50 17.00 67.00 20.50 21.75 31.00 38.00 21.50 58.00 57.00 82.00 12.00 44.00 47.00 23.12 68.20 30.50 41.00 45.00 95.00 112.00 130.00 175.00 281.82 341.56 12.43 16.72 21.45 29.58 40.97 Types of Ends Full Loops Full Loops Full Loops, side Dbl. Loops Full Loops, side Full Loops Dbl. Loops, Side Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Half Loops Full Loops Full Loops Full Loops Dbl. Loops Full Loops Half Loops Full Loops Swiv. Loops Full Loops Half Loops Full Loops Half Loops Full Loops Half Loops Full Loops Full Loops Full Loops Full Loops Half Loops Full Loops Half Loops Half Loops Half Loops Half Loops Half Loops Half Loops Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops Full Loops No. per Box** 12 25 12 6 12 3 6 3 6 2 12 **Springs priced and sold individually, but may also be ordered in a box of this quantity. MACHINERY BRAKE & SHEAR SPRINGS * The following part numbers identify certain standard springs described in the table above that are of oil-tempered carbon steel and specially suited to heavy duty-extension spring use. G - 29, G - 30, G - 99, G - 100, G - 101, G - 102, and G - 103 are flagged with an asterisk to simplify finding them. Specials Quoted Upon Request 4 UTILITY SPRINGS This is the baby of our general maintenance assortment. So when a larger stock of springs are not needed, have our midget assortment in its enameled steel case ready in each department for quick application. Kit contains 105 of 18 different extension & compression springs. 105 MIDGET SPRINGS ASSORTMENT • NO. 020-801 O.D. Inches Length Inches .187 .234 .156 .370 .250 .480 .440 .550 .250 .440 .328 1.00 1.12 2.06 3.25 4.00 4.50 5.25 5.62 5.75 6.44 6.50 Max. O.D. Inches Rod Length Dia. Inches .369 .281 .78 .282 .188 1.31 .315 .266 1.96 .53x1.03x.86 .421 3.50 .875 .703 10.00 .375 .266 11.50 .620 .500 11.50 Part Number Wire Diameter 020-042 (G-42) .014 020-040 (G-40) .020 020-035 (G-35) .020 Brass 020-019 (G-19) .041 020-020 (G-20) .0286 020-022 (G-22) .0625 020-028 (G-28) .0625 020-012 (G-12) .080 020-017 (G-17) .0286 020-009 (G-9) .048 020-010 (G-10) .0348 Coils 70.0 34.0 90.0 66.0 118.0 57.5 74.0 58.5 181.0 118.5 162.0 Appr. Rate Initial Per Inch Tension Lbs. Lbs. .12 .18 .50 .75 .25 .50 1.50 1.90 .25 .81 1.00 6.20 3.00 6.50 4.00 10.00 .62 .44 2.00 1.10 1.25 .50 Safe Max. Max. Asst. No. per Load Type of Ends Ext. Qty. Box** Lbs. 4.000 2.380 1.180 4.000 1.500 3.000 4.000 2.620 2.250 7.500 9.000 87.00 Plain Ends 2.25 Full Loops 1.75 Full Loops 8.00 Half Loops 4.00 Full Loops 17.00 Full Loops 58.00 Full Loops 31.00 Full Loops 4.50 Full Loops 10.50 Dbl. Loops 6.25 Dbl Loop, side Part Number Wire Diameter Comp. Rate Per Inch Lbs. Total Coils 020-086 (G-86) 020-079 (G-79) 020-081 (G-81) 020-061 (G-61) 020-048 (G-48) 020-052 (G-52) 020-050 (G-50) .042 Brass .040 .022 .051 .080 .0475 .054 7.37 17.00 .56 1.20 3.25 2.25 1.00 9.0 13.0 23.5 13.0 36.0 88.0 60.0 **Springs priced and sold individually, but may also be ordered in a box of this quantity. 5 5 10 9 10 5 5 4 10 5 10 12 No. per Type of Ends Asst. Qty. Box** Sq. & Gr. Plain Squared Sq. & Gr. Plain Plain Plain 6 5 5 4 1 3 3 12 3 12 6 For the small compression spring requirements, these 12 engineered sizes in quantities of 25 each make this assortment the perfect helper. O.D. Inches .120 .180 .240 .360 300 COMPRESSION SPRINGS ASSORTMENT • NO. 020-802 Max. Rod Diameter .078 .075 .125 .125 .125 .125 .172 .172 .172 .281 .281 .281 Length Inches .62 .75 .75 1.00 1.12 1.25 1.00 1.25 1.50 1.50 1.75 2.00 Part Number 020-125 020-126 020-127 020-128 020-129 020-130 020-131 020-132 020-133 020-134 020-135 020-136 Wire Diameter .016 .016 .022 .022 .022 .022 .026 .026 .026 .035 .035 .035 Comp. Rate per Inch Lbs. 6.60 5.30 8.60 6.80 6.00 5.30 7.80 6.10 5.10 7.30 6.20 5.40 Total Coils 13 18 11 14 15 17 11 14 15 10 11 13 Type of Ends No. per Box** Squared 25 **Springs priced and sold individually, but may also be ordered in a box of this quantity. 5 Schnorr Disc Springs Guiding the Disc Spring Disc springs arranged in stacks require a guide to prevent lateral movement under load. Guides may be located on the inside diameter D or in the outside diameter D of the springs, but the internal guide is to be preferred. The following values are recommended for the clearance between the guide surface and the inside or outside diameter if the spring: (chart lists values). Using close tolerance for the guides, the clearance can be reduced a little since the inside diameter does not reduce during the stroke when the edges are at right angles to the flank. See para. 6.6. If possible, and particularly on dynamic application, the guide rod and end thrust faces should be case hardened to a minimum of RC 55. The guide surface should be turned CORRECT to a fine finish, or better still, ground. Additionally, lubrication with a molybdenum based high pressure grease is recommended. WRONG CORRECT DISC SPRINGS MAY BE USED SINGLY OR IN COMBINATION When disc springs are used in stacks, effort should be made to keep the stacks as short as possible. As the length increases so does the friction and therefore the deflection of the individual discs becomes unequal, with the greatest deflection being at the moving end. As a guide it is recommended that the stack length be restricted to approximately 3 times the outside diameter of the disc, and the largest disc diameter be used. DIAMETER Dj or De To ensure stackability the end springs should have their outside diameter in contact with the abutment faces. This is only possible of course with an even number of disc springs. over 16.0 over 20.0 over 26.0 over 31.5 over 50.0 over 80.0 over 140.0 It is necessary to have the inside diameter in contact when the abutment faces are just a little larger than inside diameter of the disc springs. Not more than 2 or 3 discs should normally be used in parallel for multiple stacks, especially under dynamic conditions where considerable heat is generated. up to 16.0 up to 20.0 up to 28.0 up to 31.0 up to 50.0 up to 80.0 up to 140.0 up to 250.0 WRONG CLEARANCE = 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.6 Stack of Springs in PARALLEL 3p { LOAD: Single spring load multiplied by the number of springs in parallel. DEFLECTION: Same as for the single spring. 2p Single Springs Stacked in SERIES { LOAD Single Spring LOAD: Same as for the single spring. DEFLECTION: Single spring deflection multiplied by the number of springs in series. p f 2f 3f 4f DEFLECTION Spring Stacking – Linear or Regressive Curve 6 { Springs Stacked in SERIES – PARALLEL LOAD: Single spring load multiplied by the number of springs in each parallel set. DEFLECTION: Single spring deflection multiplied by the number of sets in the stack. Schnorr Corporation has specialized in the manufacture of disc springs for more than 50 years. During this period of extraordinary technical development many applications have been found for Schnorr disc springs because of their unique characteristics and advantages. Original SCHNORR DISC SPRINGS offer a number of benefits with particular mention for the following features: 1.Load/deflection curves of straight, progressive, or regressive character according to the design requirements. 2.The simple adjustment of the springs stack length by the addition or removal of individual discs, thus altering the spring stack characteristic. 3.An efficient use of space and high spring forces with small deflections. 4.Self-demanding, particularly with parallel stacking. 5.No setting or fatigue under normal loads. 6.Long service life. 7.A large range of possible applications for individual spring sizes simplifies stock-keeping. Term and Symbols D–Outside diameter in millimeters/inch d–Inside diameter in millimeters/inch P–Spring load h–Formed height of unloaded single disc in millimeters/inch OH–Overall height of unloaded single disc in millimeters/inch f–Deflection in millimeters/inch t–Thickness of a single disc in millimeters/inch Material for Disc Springs The most important characteristic of a spring is its ability to absorb elastic deformations caused by outside loads. Because of their high load/deflection ratios disc springs are especially suitable for storing energy, dissipating shock loads, suspending moving masses, and for load measurement. It is preferable to make a spring as small as possible, so special materials are used which are highly elastic, or which possess high tensile strength and a high elastic limit. They should also have sufficient plastic deformation ability beyond the elastic limit to permit the manufacture of cold worked springs, as well as to minimize failure of springs under unexpectedly high loads. The Design & Manufacturing of Disc Springs According to the Standard DIN 2093, there are three different groups of execution: Group 1: under 1.25mm Group 2: from 1.25 to 6.0mm Group 3: over 6 up to 16mm Schnorr manufactures the three groups as follows: Group 1: Cold formed Group 2: Cold formed, outside and inside diameters turned, corners on inner edge radiused. Group 3: Hot formed, springs turned all over, contact surfaces formed, all corners radiused, and material thickness reduced. Tolerance Allowable variations are laid down in Din 2093. The tolerances on disc spring diameters are H 12/h 12. The permissible tolerance for the spring force F at s=0.75 h0 is given in the following table: The spring force must be measured on a single disc exactly as specified in the standard. The following table gives the tolerance for the over all height OH according to DIN 2093 Since the method is carried out in a drum it is possible only with larger quantities and limitation of an external diameter up to approximately 80mm. Zinc and Cadmium are lower than steel on the elector chemical table and therefore a self protecting effect occurs in the case of surface damage. A Chemical Nickel plating surface treatment is also possible ie, the Durni-Coat process. With this method embrittlement is also avoided to a large extent. Because of the greater hardness of the nickel layer, durability under dynamic loading comes into question. In the event of damage, no self protection occurs since nickel lies higher than steel in the electrochemical table. Further advice on specific applications can be obtained from our engineers. Surface Working Surface working, especially by shot-peening, has proved to be beneficial for disc springs subjected to dynamic loads. The result may increase the working life far in excess for the values shown in Figs 8,9 and 10. However, as shot-peening reduces the internal tensile stresses arising from scragging, shot-peening or other methods of surface working are not recommended for discs carrying static loads. Since these tolerances were computed for disc sizes specified in DIN 2093 certain limitations must be imposed for other discs in which the dimensional ratios differ from the standard springs. This also applies in the case of “K” disc springs. Heat Treatment All our springs are austempered. This method of heat treatment is particularly effective for springs, as it gives the maximum toughness and therefore considerable durability. According to DIN 2093 the hardness should be RC 42-52 and in manufacture the optimum value is selected with regard to spring size and tensile stress. Pre-setting After heat treatment each disc spring is scragged, i.e., pressed flat at least once. By doing so the spring is preset in such a way that the overall height OH stays within the permissible tolerance after being subject to loads up 1.5, the maximum force at f=h. Surface Protection Unless stated, all our disc springs are supplied Phosphated or oil blackened before oil dipping. The Phosphated surface is preferred for the better protection it provides over oil blackening. Deposition of a metal coating on the surface is also possible. The most frequently used material is Zinc with a final passivation in Chrome solution. Unfortunately, current methods of electronically depositing metal coating from aqueous solutions cause hydrogen embrittlement which cannot be completely avoided in cases of higher tensile steels. This is the case with disc springs and safety washers. Schnorr therefore introduced a mechanical plating process which proves to be very successful over a number of years where no Hydrogen embrittlement occurs. 7 TYPICAL DISC SPRING Shown here are just a few examples that show the versatility of Disc Springs in industrial product. Contact our sales APPLICATIONS Schnorr representatives or design engineers for assistance on your specific spring application. • Spring • Die Spring • Lock Washer • Sealing Gaskets • Shock Loading/Absorption • Vibration Control • Thermal Expansion Sectional view of the starter showing the general arrangement of components. The windingspindle with ratchet is on the left. A spring with almost a “zero” rate is used for a negligible amount of force variance despite the differences in the cable diameter. Should one disc of the stack fracture, the clamping force would barely be affected and the unit would still be operational. 8 This picture shows M.A.N. steam turbine condensers weighing several hundred tons being supported by a very small number of discs arranged in 3 stacks. Improvement of sealing performance applies to closing the gate until the cone engages. The springs compress and the wedge forces the side plate into close watertight contact with the valve faces. This device maintains a working clearance, while aircraft adjuster friction materials wear, to ensure constant fluid displacement during operation. The force/travel curve of the springs within the confines of such small assemblies must match the hydraulic pressure and friction bushings. The rate and accuracy of Schnorr Disc Springs make them ideal for these purposes. This disc spring stack is used in a pile-driving machine. The operation is shown in three typical phases. 1. Initial position 2. Impact - the springs are compressed progressively from top to bottom carried out by pneumatic assistance. 3. Return to initial position also assisted by pneumatics. This illustration shows a shear pin assembly to a main shaft. To protect the shear pin from transient shock overload while working the connection link is fitted with double acting SCHNORR disc spring stack. The Demag unit shown is a standard device on all cranes used to automatically compensate for load and angle. Note the small size of the disc spring stack when tremendous working loads are considered. Disc Springs EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG Inch Series Part Number SIZE mm O.D. D I.D. d DSZ010 9.53 Load P - in lb., Deflection f in inch SIZE Inch f = 0.25 h Matl. Travel Overall Hgt. t h O.H. f = 0.50 h f = 0.75 h Flat = h Matl. O.D. t D I.D. d 4.960 0.40 .375 .195 .016 .012 .028 23 .003 DSZ020 12.70 6.550 0.50 .500 .258 .020 .016 .035 35 .004 61 .008 82 .012 89 .016 DSZ030 12.70 6.550 0.60 .500 .258 .024 .016 .038 55 .004 100 .008 137 .012 171 .016 P f P f 41 .006 P f 55 .008 P f 68 .012 DSZ040 17.46 9.700 0.60 .687 .382 .024 .020 .043 44 .005 75 .010 100 .015 120 .020 DSZ050 17.46 9.700 0.70 .687 .382 .028 .020 .047 83 .005 113 .010 154 .015 180 .020 DSZ060 19.05 8.137 0.70 .750 .320 .028 .024 .051 61 .006 108 .012 138 .018 166 .024 DSZ070 19.05 8.137 0.80 .750 .320 .031 .024 .055 78 .006 138 .012 184 .018 225 .024 # Bag 175 150 125 DSZ080 19.05 9.700 0.80 .750 .382 .031 .022 .053 74 .006 133 .011 181 .017 224 .022 DSZ090 19.05 9.700 0.90 .750 .382 .035 .022 .057 101 .006 185 .011 256 .017 322 .022 DSZ100 25.40 11.310 0.90 1.000 .445 .035 .031 .067 90 .008 154 .016 201 .023 239 .031 DSZ110 25.40 11.310 1.00 1.000 .445 .039 .031 .071 117 .008 204 .018 272 .023 330 .031 DSZ120 25.40 11.310 1.25 1.000 .445 .049 .026 .075 163 .007 304 .013 430 .020 549 .028 50 DSZ121 28.00 13.000 1.00 1.100 .512 .039 .035 .075 119 .009 204 .018 264 .026 313 .035 75 DSZ122 28.00 13.000 1.25 1.100 .512 .049 .033 .083 190 .008 342 .017 470 .025 585 .033 DSZ123 28.00 13.000 1.50 1.100 .512 .059 .028 .087 248 .007 470 .014 672 .021 866 .028 DSZ130 34.92 16.175 1.25 1.375 .637 .049 .045 .094 189 .011 337 .023 434 .034 511 .045 DSZ140 34.92 16.175 1.50 1.375 .637 .059 .043 .102 288 .011 511 .022 693 .032 853 .043 DSZ150 34.92 16.175 2.00 1.375 .637 .079 .031 .110 406 .008 781 .016 1130 .023 1480 .031 DSZ160 38.10 19.350 1.50 1.500 .762 .059 .055 .114 378 .014 638 .028 820 .041 963 .055 DSZ170 38.10 19.350 2.00 1.500 .762 .079 .043 .122 539 .011 1000 .022 1420 .032 1810 .043 DSZ180 38.10 19.350 2.50 1.500 .762 .098 .035 .134 760 .008 1470 .018 2150 .026 2810 .035 DSZ190 50.80 25.800 2.00 2.000 1.016 .078 .059 .138 476 .015 843 .030 1140 .044 1390 .059 DSZ200 50.80 25.800 2.50 2.000 1.016 .098 .059 .157 824 .015 1510 .030 2110 .044 2660 .059 DSZ210 50.80 25.800 3.00 2.000 1.016 .118 .047 .165 1020 .012 1960 .024 2840 .035 3700 .047 DSZ220 60.33 25.800 2.00 2.375 1.016 .079 .079 .157 508 .020 840 .040 1060 .059 1220 .079 DSZ230 60.33 25.800 2.50 2.375 1.016 .098 .079 .177 832 .020 1450 .040 1930 .058 2330 .079 DSZ240 60.33 25.800 3.00 2.375 1.016 .118 .063 .181 964 .016 1800 .032 2540 .047 3250 .063 75 50 40 30 25 15 10 Disc Spring Terminology and Symbols D Outside Diameter (Inch or MM) d Inside Diameter (Inch or MM) P Load (Newtons or Pounds) OH Overall Height (Inch or MM) h Formed Height of Disc (total travel to flat) (Inch or MM) f Deflection (Inch or MM) t Thickness of Material (Inch or MM) 9 Disc Springs PART NUMBER mm DSM0063203 Inch mm DSM0083202 Inch mm DSM0083203 Inch mm DSM0083204 Inch DSM0084202 DSM0084203 DSM0084204 DSM0103203 DSM0103204 DSM0103205 DSM0105202 DSM0105204 DSM0105205 DMS0124204 DSM0124205 DSM0124206 DSM0125205 DSM0125206 DSM0126205 DSM0126206 DSM0135205 DSM0136203 DSM0136205 DSM0136207 DSM0147203 DSM0147205 DSM0147208 DSM0155204 DSM0155205 DSM0155206 DSM0155207 DSM0156205 DSM0156206 10 DSM0156207 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG O.D. D I.D. d MATL. t 6.000 0.236 8.000 0.315 8.000 .0315 8.000 0.315 8.000 0.315 8.000 0.315 8.000 0.315 10.000 0.394 10.000 0.394 10.000 0.394 10.000 0.394 10.000 0.394 10.000 0.394 12.000 0.472 12.000 0.472 12.000 0.472 12.000 0.472 12.000 0.472 12.000 0.472 12.000 0.472 12.500 0.492 12.500 0.492 12.500 0.492 12.500 0.492 14.000 0.551 14.000 0.551 14.000 0.551 15.000 0.591 15.000 0.591 15.000 0.591 15.000 0.591 15.000 0.591 15.000 0.591 15.000 0.591 3.200 0.126 3.200 0.126 3.200 0.126 3.200 0.126 4.200 0.165 4.200 0.165 4.200 0.165 3.200 0.126 3.200 0.126 3.200 0.126 5.200 0.205 5.200 0.205 5.200 0.205 4.200 0.165 4.200 0.165 4.200 0.165 5.200 0.205 5.200 0.205 6.200 0.244 6.200 0.244 5.200 0.205 6.200 0.244 6.200 0.244 6.200 0.244 7.200 0.283 7.200 0.283 7.200 0.283 5.200 0.205 5.200 0.205 5.200 0.205 5.200 0.205 6.200 0.244 6.200 0.244 6.200 0.244 0.300 0.012 0.200 0.008 0.300 0.012 0.400 0.024 0.200 0.008 0.300 0.012 0.400 0.016 0.300 0.012 0.400 0.016 0.500 0.020 0.250 0.010 0.400 0.016 0.500 0.020 0.400 0.016 0.500 0.020 0.600 0.024 0.500 0.020 0.600 0.024 0.500 0.020 0.600 0.024 0.500 0.020 0.350 0.014 0.500 0.020 0.700 0.028 0.350 0.014 0.500 0.020 0.080 0.031 0.400 0.016 0.500 0.020 0.600 0.024 0.700 0.028 0.500 0.020 0.600 0.024 0.700 0.028 O/A HGT O.H. 0.450 0.018 0.400 0.016 0.550 0.022 0.600 0.016 0.450 0.018 0.550 0.022 0.600 0.024 0.650 0.026 0.700 0.028 0.750 0.030 0.550 0.022 0.700 0.028 0.750 0.030 0.800 0.031 0.850 0.033 1.000 0.039 0.900 0.035 0.950 0.037 0.850 0.033 0.950 0.037 0.850 0.033 0.800 0.031 0.850 0.033 1.000 0.039 0.800 0.031 0.900 0.035 1.100 0.043 0.950 0.037 1.000 0.039 1.050 0.041 1.100 0.043 1.000 0.039 1.050 0.041 1.100 0.043 [f = 0.25 h] Load P Defl. f 45 10 12 3 46 10 69 16 21 5 52 18 78 18 51 12 75 17 104 23 30 7 88 20 122 27 85 19 116 26 224 51 150 34 196 44 134 30 214 48 111 25 84 19 120 27 239 54 68 15 120 27 284 64 101 23 133 30 171 39 214 48 138 31 178 40 222 50 0.038 0.001 0.050 0.002 0.063 0.002 0.050 0.002 0.063 0.002 0.063 0.002 0.050 0.002 0.088 0.003 0.075 0.003 0.063 0.002 0.075 0.003 0.075 0.003 0.063 0.002 0.100 0.004 0.088 0.003 0.100 0.004 0.100 0.004 0.088 0.003 0.088 0.003 0.088 0.003 0.088 0.003 0.113 0.004 0.088 0.003 0.075 0.003 0.113 0.004 0.100 0.004 0.075 0.003 0.138 0.005 0.125 0.005 0.113 0.004 0.100 0.004 0.125 0.005 0.113 0.004 0.100 0.004 [f = 0.50 h] Load P Defl. f 84 19 20 5 79 18 130 29 33 8 147 33 89 20 82 18 133 30 195 44 48 11 155 35 228 52 141 32 208 47 405 91 263 59 361 82 239 54 394 89 200 45 130 29 215 49 457 103 106 24 210 47 547 124 154 35 221 50 302 68 395 89 229 52 314 71 411 93 0.075 0.003 0.100 0.004 0.125 0.005 0.100 0.004 0.125 0.005 0.100 0.004 0.125 0.005 0.175 0.007 0.150 0.006 0.125 0.005 0.150 0.006 0.150 0.006 0.125 0.005 0.200 0.008 0.175 0.007 0.200 0.008 0.200 0.008 0.175 0.007 0.175 0.007 0.175 0.007 0.175 0.007 0.225 0.009 0.175 0.007 0.150 0.006 0.225 0.009 0.200 0.008 0.150 0.006 0.275 0.011 0.250 0.010 0.225 0.009 0.200 0.008 0.250 0.010 0.225 0.009 0.200 0.008 [f = 0.75 h] Load P Defl. f 119 27 26 6 104 24 185 42 39 9 210 47 118 27 98 22 179 40 279 63 58 13 209 47 325 73 178 40 284 64 557 126 350 79 506 114 326 74 552 125 272 61 151 34 293 66 660 149 123 28 279 63 797 180 176 40 278 63 407 92 555 125 289 65 423 96 578 130 0.113 0.004 0.150 0.006 0.188 0.007 0.150 0.006 0.188 0.007 0.150 0.006 0.188 0.007 0.263 0.010 0.225 0.009 0.188 0.007 0.225 0.009 0.225 0.009 0.188 0.007 0.300 0.012 0.263 0.010 0.300 0.012 0.300 0.012 0.263 0.010 0.263 0.010 0.263 0.010 0.263 0.010 0.338 0.013 0.263 0.010 0.225 0.009 0.338 0.013 0.300 0.012 0.225 0.009 0.413 0.016 0.375 0.015 0.338 0.013 0.300 0.012 0.375 0.015 0.338 0.013 0.300 0.012 [Flat f = h] Load P Defl. f 153 35 30 7 126 28 238 54 42 9 269 61 142 32 108 24 220 50 357 81 63 14 257 58 418 94 206 46 352 79 694 157 424 96 641 145 404 91 699 158 337 76 160 36 363 82 855 193 131 29 338 76 1040 235 181 41 321 72 499 113 704 159 334 75 519 117 733 165 0.150 0.006 0.200 0.008 0.250 0.010 0.200 0.008 0.250 0.010 0.200 0.009 0.250 0.010 0.350 0.014 0.300 0.012 0.250 0.010 0.300 0.012 0.300 0.012 0.250 0.010 0.400 0.016 0.350 0.014 0.400 0.016 0.400 0.016 0.350 0.014 0.350 0.014 0.350 0.014 0.350 0.014 0.450 0.018 0.350 0.014 0.300 0.012 0.450 0.018 0.400 0.016 0.300 0.012 0.550 0.022 0.500 0.020 0.450 0.018 0.400 0.016 0.500 0.022 0.450 0.018 0.400 0.016 # Bag 250 250 200 200 200 200 Disc Springs PART NUMBER mm DSM0158207 Inch mm DSM0158208 Inch mm DSM0168204 Inch mm DSM0168206 Inch mm DSM0168207 Inch mm DSM0168208 Inch mm DSM0168209 Inch mm DSM0186204 Inch mm DSM0186205 Inch mm DSM0186206 Inch mm DSM0186207 Inch mm DSM0186208 Inch mm DSM0188205 Inch mm DSM0188207 Inch mm DSM0188208 Inch mm DSM0188210 Inch mm DSM0189204 Inch mm DSM0189207 Inch mm DSM0189210 Inch mm DSM0208206 Inch mm DSM0208207 Inch mm DSM0208208 Inch mm DSM0208209 Inch mm DSM0208210 Inch DSM0201005 DSM0201008 DSM0201009 DSM0201010 DMS0201011 DSM0201012 DSM0201015 DSM0221106 DSM0221108 DSM0221112 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG O.D. D I.D. d MATL. t 15.000 0.591 15.000 0.591 16.000 0.630 16.000 0.630 16.000 0.630 16.000 0.630 16.000 0.630 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 18.000 0.709 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 20.000 0.787 22.500 0.886 22.500 0.886 22.500 0.886 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 6.200 0.244 6.200 0.244 6.200 0.244 6.200 0.244 6.200 0.244 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 9.200 0.362 9.200 0.362 9.200 0.362 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 10.200 0.402 10.200 0.402 10.200 0.402 10.200 0.402 10.200 0.402 10.200 0.402 10.200 0.402 11.200 0.441 11.200 0.441 11.200 0.441 0.700 0.028 0.800 0.031 0.400 0.016 0.600 0.024 0.700 0.028 0.800 0.031 0.900 0.035 0.400 0.016 0.500 0.020 0.600 0.024 0.700 0.028 0.800 0.031 0.500 0.020 0.700 0.028 0.800 0.031 1.000 0.039 0.450 0.018 0.700 0.028 1.000 0.039 0.600 0.024 0.700 0.028 0.800 0.031 0.900 0.035 1.000 0.039 0.500 0.020 0.800 0.031 0.900 0.035 1.000 0.039 1.100 0.043 1.250 0.049 1.500 0.059 0.600 0.024 0.800 0.031 1.250 0.049 O/A HGT O.H. 1.100 0.043 1.200 0.047 0.900 0.035 1.050 0.041 1.150 0.045 1.200 0.047 1.250 0.049 1.000 0.039 1.100 0.043 1.200 0.047 1.250 0.049 1.300 0.051 1.100 0.043 1.250 0.049 1.300 0.051 1.400 0.055 1.050 0.041 1.200 0.047 1.400 0.055 1.300 0.051 1.350 0.053 1.400 0.055 1.450 0.057 1.550 0.061 1.150 0.045 1.350 0.053 1.450 0.057 1.550 0.061 1.550 0.061 1.750 0.069 1.800 0.071 1.400 0.055 1.450 0.057 1.750 0.069 [f = 0.25 h] Load P Defl. f 256 58 367 83 84 19 172 39 254 57 308 70 363 82 85 19 130 29 191 43 236 53 286 65 140 32 255 57 309 70 425 96 121 27 233 53 451 102 214 48 262 59 315 71 374 84 494 111 141 32 304 69 412 93 544 123 548 124 890 201 857 193 240 54 306 69 693 156 0.100 0.004 0.100 0.004 0.125 0.005 0.113 0.004 0.113 0.004 0.100 0.004 0.088 0.003 0.150 0.006 0.150 0.006 0.150 0.006 0.138 0.005 0.125 0.005 0.150 0.006 0.138 0.005 0.125 0.005 0.100 0.004 0.150 0.006 0.125 0.005 0.100 0.004 0.175 0.007 0.163 0.006 0.150 0.006 0.138 0.005 0.138 0.005 0.163 0.006 0.138 0.005 0.138 0.005 0.138 0.005 0.113 0.004 0.125 0.005 0.075 0.003 0.200 0.008 0.163 0.006 0.125 0.005 [f = 0.50 h] Load P Defl. f [f = 0.75 h] Load P Defl. f [Flat f = h] Load P Defl. f 474 107 689 156 131 30 304 69 461 104 579 131 697 157 126 28 206 46 317 72 414 93 523 118 222 50 446 101 564 127 814 184 186 42 417 94 865 195 342 77 442 100 557 126 685 155 917 207 219 49 547 123 754 170 1010 228 1050 237 1710 385 1700 383 370 84 533 120 1330 300 666 150 982 222 154 35 410 93 637 144 825 186 1010 229 139 31 245 55 400 90 553 125 726 164 265 60 596 135 783 177 1180 267 214 48 566 128 1250 283 412 93 569 128 751 170 954 215 1290 292 254 57 748 169 1050 237 1430 322 1520 343 2480 559 2520 569 425 96 707 160 1930 435 844 191 1260 285 165 37 503 113 798 180 1060 239 1320 298 137 31 267 60 462 104 672 152 912 206 288 65 725 164 984 222 1540 347 223 50 699 158 1630 368 453 102 668 151 920 208 1200 271 1650 372 268 61 929 210 1320 299 1820 410 1980 446 3220 727 3340 754 444 100 855 193 2510 566 0.200 0.008 0.200 0.008 0.250 0.010 0.225 0.009 0.225 0.009 0.200 0.008 0.175 0.007 0.300 0.012 0.300 0.012 0.300 0.012 0.275 0.011 0.250 0.010 0.300 0.012 0.275 0.011 0.250 0.010 0.200 0.008 0.300 0.012 0.250 0.010 0.200 0.008 0.350 0.014 0.325 0.013 0.300 0.012 0.275 0.011 0.275 0.011 0.325 0.013 0.275 0.011 0.275 0.011 0.275 0.011 0.225 0.009 0.250 0.010 0.150 0.006 0.400 0.016 0.325 0.013 0.250 0.010 0.300 0.012 0.300 0.012 0.375 0.015 0.338 0.013 0.338 0.013 0.300 0.012 0.263 0.010 0.450 0.018 0.450 0.018 0.450 0.018 0.413 0.016 0.375 0.015 0.450 0.018 0.413 0.016 0.375 0.015 0.300 0.012 0.450 0.018 0.375 0.015 0.300 0.012 0.525 0.021 0.488 0.019 0.450 0.018 0.413 0.016 0.413 0.016 0.488 0.019 0.413 0.016 0.413 0.016 0.413 0.016 0.338 0.013 0.375 0.015 0.225 0.009 0.600 0.024 0.488 0.019 0.375 0.015 0.400 0.016 0.400 0.016 0.500 0.020 0.450 0.018 0.450 0.018 0.400 0.016 0.350 0.014 0.600 0.024 0.600 0.024 0.600 0.024 0.550 0.022 0.500 0.020 0.600 0.024 0.550 0.022 0.500 0.020 0.400 0.016 0.600 0.024 0.500 0.020 0.400 0.016 0.700 0.028 0.650 0.026 0.600 0.024 0.550 0.022 0.550 0.022 0.650 0.026 0.550 0.022 0.550 0.022 0.550 0.022 0.450 0.018 0.500 0.020 0.300 0.012 0.800 0.310 0.650 0.026 0.500 0.020 # Bag 200 180 175 150 175 150 125 100 150 100 11 Disc Springs PART NUMBER mm DSM0238207 Inch mm DSM0238208 Inch DSM0238209 DSM0238210 DSM0231009 DSM0231010 DSM0231012 DSM0231210 DSM0231212 DSM0231215 DSM0251010 DSM0251207 DSM0251209 DSM0251210 DSM0251212 DSM0251215 DSM0281008 DSM0281010 DSM0281012 DSM0281015 DSM0281210 DSM0281212 DSM0281215 DSM0281408 DSM0281410 DSM0281412 DSM0281415 DSM0311210 DSM0311212 DSM0311215 DSM0311608 DSM0311612 12 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG O.D. D I.D. d MATL. t 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 23.000 0.906 25.000 0.984 25.000 0.984 25.000 0.984 25.000 0.984 25.000 0.984 25.000 0.984 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 28.000 1.102 31.500 1.240 31.500 1.240 31.500 1.240 31.500 1.240 31.500 1.240 8.200 0.323 8.200 0.323 8.200 0.323 8.200 0.323 10.200 0.402 10.200 0.402 10.200 0.402 12.200 0.480 12.200 0.480 12.200 0.480 10.200 0.402 12.200 0.480 12.200 0.480 12.200 0.480 12.200 0.480 12.200 0.480 10.200 0.402 10.200 0.402 10.200 0.402 10.200 0.402 12.200 0.480 12.200 0.480 12.200 0.480 14.200 0.559 14.200 0.559 14.200 0.559 14.200 0.559 12.200 0.480 12.200 0.480 12.200 0.480 16.300 0.642 16.300 0.642 0.700 0.028 0.800 0.031 0.900 0.035 1.000 0.039 0.900 0.035 1.000 0.039 1.250 0.049 1.000 0.039 1.250 0.049 1.500 0.059 1.000 0.039 0.700 0.028 0.900 0.035 1.000 0.039 1.250 0.049 1.500 0.059 0.800 0.031 1.000 0.039 1.250 0.049 1.500 0.059 1.000 0.039 1.250 0.049 1.500 0.059 0.800 0.031 1.000 0.039 1.250 0.049 1.500 0.059 1.000 0.039 1.250 0.049 1.500 0.059 0.800 0.031 1.250 0.049 O/A HGT O.H. 1.500 0.059 1.550 0.061 1.600 0.063 1.700 0.067 1.650 0.065 1.700 0.067 1.900 0.075 1.600 0.063 1.850 0.073 2.000 0.079 1.750 0.069 1.600 0.063 1.600 0.063 1.800 0.071 1.950 0.077 2.050 0.081 1.750 0.069 1.900 0.075 2.050 0.081 2.200 0.087 1.950 0.077 2.100 0.083 2.250 0.089 1.800 0.071 1.800 0.071 2.100 0.083 2.150 0.085 2.100 0.083 2.200 0.087 2.350 0.093 1.850 0.073 2.150 0.085 [f = 0.25 h] Load P Defl. f [f = 0.50 h] Load P Defl. f [f = 0.75 h] Load P Defl. f [Flat f = h] Load P Defl. f 2.79 63 332 75 391 88 507 115 463 105 538 122 870 196 475 107 863 195 1160 262 492 111 331 75 367 83 585 132 848 192 1040 235 348 79 512 116 736 166 1000 226 590 133 844 190 1150 259 435 98 476 108 907 205 1030 233 587 132 761 172 1030 233 384 87 791 178 448 101 560 126 687 155 909 205 802 181 964 218 1630 367 872 197 1630 368 2250 508 870 196 515 116 644 145 1020 230 1570 355 2010 453 552 125 872 197 1340 302 1900 429 992 224 1520 343 2160 487 681 154 832 188 1630 369 1970 445 951 215 1340 303 1910 432 594 134 1410 318 544 123 719 162 919 207 1240 280 1060 239 1320 297 2310 521 1220 275 2330 526 3300 744 1170 265 600 135 862 195 1360 307 2210 550 2930 660 662 149 1130 255 1850 418 2720 615 1270 286 2080 470 3080 695 801 181 1110 250 2240 506 2840 641 1170 263 1810 407 2690 607 687 155 1910 432 602 136 842 190 1120 253 1540 347 1270 287 1630 368 2960 667 1540 347 3000 677 4320 975 1440 324 635 143 1050 237 1650 372 2810 635 3830 863 723 163 1340 302 2320 524 3510 792 1480 335 2590 585 3950 891 859 194 1340 303 2790 629 3680 831 1310 295 2210 498 3410 770 722 163 2360 533 0.200 0.008 0.188 0.007 0.175 0.007 0.175 0.007 0.188 0.007 0.175 0.007 0.163 0.006 0.150 0.006 0.150 0.006 0.125 0.005 1.188 0.007 0.225 0.009 0.175 0.007 0.200 0.008 0.175 0.007 0.138 0.005 0.238 0.009 0.225 0.009 0.200 0.008 0.175 0.007 0.238 0.009 0.213 0.008 0.188 0.007 0.250 0.010 0.200 0.008 0.213 0.008 0.163 0.006 0.275 0.011 0.238 0.009 0.213 0.008 0.263 0.010 0.225 0.009 0.400 0.016 0.375 0.015 0.350 0.014 0.350 0.014 0.375 0.015 0.350 0.014 0.325 0.013 0.300 0.012 0.300 0.012 0.250 0.010 0.375 0.015 0.450 0.018 0.350 0.014 0.400 0.016 0.350 0.014 0.275 0.011 0.475 0.019 0.450 0.018 0.400 0.016 0.350 0.014 0.475 0.019 0.425 0.017 0.375 0.015 0.500 0.020 0.400 0.016 0.425 0.017 0.325 0.013 0.550 0.022 0.475 0.019 0.425 0.017 0.525 0.021 0.450 0.018 0.600 0.024 0.563 0.022 0.525 0.021 0.525 0.021 0.563 0.022 0.525 0.021 0.488 0.019 0.450 0.018 0.450 0.018 0.375 0.015 0.563 0.022 0.675 0.027 0.525 0.021 0.600 0.024 0.525 0.021 0.413 0.016 0.713 0.028 0.675 0.027 0.600 0.024 0.525 0.021 0.713 0.028 0.638 0.025 0.563 0.022 0.750 0.030 0.600 0.024 0.638 0.025 0.488 0.019 0.825 0.032 0.713 0.028 0.638 0.025 0.788 0.031 0.675 0.027 0.800 0.031 0.750 0.030 0.700 0.028 0.700 0.028 0.750 0.030 0.700 0.028 0.650 0.026 0.600 0.024 0.600 0.024 0.500 0.020 0.750 0.030 0.900 0.035 0.700 0.028 0.800 0.031 0.700 0.029 0.550 0.022 0.950 0.037 0.900 0.035 0.800 0.031 0.700 0.028 0.950 0.037 0.850 0.033 0.750 0.030 1.000 0.039 0.800 0.031 0.850 0.033 0.650 0.026 1.100 0.043 0.950 0.037 0.850 0.033 1.050 0.041 0.900 0.035 # Bag 150 125 150 125 100 125 100 150 125 100 80 125 100 80 100 80 125 100 80 100 75 70 100 80 Disc Springs PART NUMBER mm DSM0311615 Inch DSM0311317 DSM0311620 DSM0341210 DSM0341212 DSM0341215 DSM0341412 DSM0341415 DSM0341615 DSM0341620 DSM0351809 DSM0351812 DSM0351820 DSM0401412 DSM0401415 DSM0401420 DSM0401615 DSM0401620 DSM0401820 DSM0402010 DSM0402015 DSM0402020 DSM0402022 DSM0402025 DSM0452212 DSM0452217 DSM0452225 DSM0501812 DSM0501815 DSM0501820 DSM0501825 DSM0501830 DSM0502020 DSM0502025 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG O.D. D I.D. d MATL. t 31.500 1.240 31.500 1.240 31.500 1.240 34.000 1.339 34.000 1.339 34.000 1.339 34.000 1.339 34.000 1.339 34.000 1.339 34.000 1.339 35.500 1.398 35.500 1.398 35.500 1.398 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 40.000 1.575 45.000 1.772 45.000 1.772 45.000 1.772 50.000 1.969 50.000 1.969 50.00 1.969 50.000 1.969 50.000 1.969 50.000 1.969 50.000 1.969 16.300 0.642 16.300 0.642 16.300 0.642 12.300 0.484 12.300 0.484 12.300 0.484 14.300 0.563 14.300 0.563 16.300 0.642 16.300 0.642 18.300 0.720 18.300 0.720 18.300 0.720 14.300 0.563 14.300 0.563 14.300 0.563 16.300 0.642 16.300 0.642 18.300 0.720 20.400 0.803 20.400 0.803 20.400 0.803 20.400 0.803 20.400 0.803 22.400 0.882 22.400 0.882 22.400 0.882 18.400 0.724 18.400 0.724 18.400 0.724 18.400 0.724 18.400 0.724 20.400 0.803 20.400 0.803 1.500 0.059 1.750 0.069 2.000 0.079 1.000 0.039 1.250 0.049 1.500 0.059 1.250 0.049 1.500 0.059 1.500 0.059 2.000 0.079 0.900 0.035 1.250 0.049 2.000 0.079 1.250 0.049 1.500 0.059 2.000 0.079 1.500 0.059 2.000 0.079 2.000 0.079 1.000 0.039 1.500 0.059 2.000 0.079 2.250 0.089 2.500 0.098 1.250 0.049 1.750 0.069 2.500 0.098 1.250 0.049 1.500 0.059 2.000 0.079 2.500 0.098 3.000 0.118 2.000 0.079 2.500 0.098 O/A HGT O.H. 2.400 0.094 2.450 0.096 2.750 0.108 2.250 0.089 2.350 0.093 2.500 0.098 2.400 0.094 2.550 0.100 2.550 0.100 2.850 0.112 2.050 0.081 2.250 0.089 2.800 0.110 2.650 0.104 2.750 0.108 3.050 0.120 2.800 0.110 3.100 0.122 3.150 0.124 2.300 0.091 2.650 0.104 3.100 0.122 3.150 0.124 3.450 0.136 2.850 0.112 3.050 0.120 3.500 0.138 2.850 0.112 3.300 0.130 3.500 0.138 4.100 0.161 4.400 0.173 3.500 0.138 3.850 0.152 [f = 0.25 h] Load P Defl. f [f = 0.50 h] Load P Defl. f [f = 0.75 h] Load P Defl. f [Flat f = h] Load P Defl. f 1260 284 1390 314 2200 496 637 144 815 184 1100 248 913 206 1220 276 1290 291 2100 473 458 103 731 165 1860 421 904 204 1110 251 1800 406 1220 276 1970 445 2180 492 565 128 1110 250 2180 491 2340 527 3350 756 1040 235 1520 344 2770 626 757 171 1380 311 1920 423 3700 836 5040 1140 1970 444 3010 679 2310 522 2670 602 4240 957 998 225 1400 315 1980 447 1550 349 2190 495 2310 522 4000 904 712 161 1280 288 3580 807 1460 329 1930 436 3360 759 2100 475 3660 827 4030 910 876 198 1950 441 4040 912 4480 1010 6450 1460 1620 366 2700 610 5320 1200 1180 266 2180 493 3390 766 6730 1520 9550 2150 3480 785 5600 1260 3230 729 3870 874 6170 1390 1170 265 1820 410 2730 615 1990 450 2990 675 3160 712 5780 1310 832 188 1700 383 5190 1170 1780 402 2550 575 4770 1080 2750 621 5170 1170 5660 1280 1020 229 2620 592 5700 1290 6500 1470 9390 2120 1890 427 3650 823 7720 1740 1370 310 2610 588 4570 1030 9320 2100 13700 3090 4690 1060 7920 1790 4080 920 5040 1140 8050 1820 1260 284 2160 488 3400 767 2350 530 3700 836 3910 882 7500 1690 884 200 2060 465 6750 1520 1980 448 3060 691 6100 1380 3280 741 6580 1490 7170 1620 1070 242 3200 723 7260 1640 8460 1910 12200 2760 2010 453 4480 1010 10000 2270 1460 329 2840 640 5600 1260 11700 2630 17600 3980 5750 1300 10100 2280 0.225 0.009 0.175 0.007 0.188 0.007 0.313 0.012 0.275 0.011 0.250 0.010 0.288 0.011 0.263 0.010 0.263 0.010 0.213 0.008 0.288 0.011 0.250 0.010 0.200 0.008 0.350 0.014 0.313 0.012 0.263 0.010 0.325 0.013 0.275 0.011 0.288 0.011 0.325 0.013 0.288 0.011 0.275 0.011 0.225 0.009 0.238 0.009 0.400 0.016 0.325 0.013 0.250 0.010 0.400 0.016 0.450 0.018 0.375 0.015 0.400 0.016 0.350 0.014 0.375 0.015 0.338 0.013 0.450 0.018 0.350 0.014 0.375 0.015 0.625 0.025 0.550 0.022 0.500 0.020 0.575 0.023 0.525 0.021 0.525 0.021 0.425 0.017 0.575 0.023 0.500 0.020 0.400 0.016 0.700 0.028 0.625 0.025 0.525 0.021 0.650 0.026 0.550 0.022 0.575 0.023 0.650 0.026 0.575 0.023 0.550 0.022 0.450 0.018 0.475 0.019 0.800 0.031 0.650 0.026 0.500 0.020 0.800 0.031 0.900 0.035 0.750 0.030 0.800 0.031 0.700 0.028 0.750 0.030 0.675 0.027 0.675 0.027 0.525 0.021 0.563 0.022 0.938 0.037 0.825 0.032 0.750 0.030 0.863 0.034 0.788 0.031 0.788 0.031 0.638 0.025 0.863 0.034 0.750 0.030 0.600 0.024 1.050 0.041 0.938 0.037 0.788 0.031 0.975 0.038 0.825 0.032 0.863 0.034 0.975 0.038 0.863 0.034 0.825 0.032 0.675 0.027 0.713 0.028 1.200 0.047 0.975 0.038 0.750 0.030 1.200 0.047 1.350 0.053 1.125 0.044 1.200 0.047 1.050 0.041 1.125 0.044 1.013 0.040 0.900 0.035 0.700 0.028 0.750 0.030 1.250 0.049 1.100 0.043 1.000 0.039 1.150 0.045 1.050 0.041 1.050 0.041 0.850 0.033 1.150 0.045 1.000 0.039 0.800 0.031 1.400 0.055 1.250 0.049 1.050 0.041 1.300 0.051 1.100 0.043 1.150 0.045 1.300 0.051 1.150 0.045 1.100 0.043 0.900 0.035 0.950 0.037 1.600 0.063 1.300 0.051 1.000 0.039 1.600 0.063 1.800 0.071 1.500 0.059 1.600 0.063 1.400 0.055 1.500 0.059 1.350 0.053 # Bag 70 60 90 70 60 50 100 60 50 40 45 40 50 45 40 35 30 25 20 25 13 Disc Springs PART NUMBER mm DSM0502220 Inch mm DSM0502225 Inch mm DSM0502512 Inch mm DSM0502515 Inch mm DSM0502520 Inch mm DSM0502525 Inch mm DSM0502530 Inch mm DSM0562815 Inch DSM0562820 DSM0562830 DSM0602020 DSM0602025 DSM0602030 DSM0602525 DSM0602530 DSM0603025 DSM0603030 DSM0603035 DSM0633118 DSM0633125 DSM0633130 DSM0633135 DSM0702520 DSM0703025 DSM0703030 DSM0703530 DSM0703540 DSM0704040 DSM0704050 DSM0713620 DSM0713625 DSM0713640 DSM0803125 DSM0803130 14 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG O.D. D I.D. d MATL. t 50.000 1.969 50.000 1.969 50.000 1.969 50.000 1.969 50.000 1.969 50.000 1.969 50.000 1.969 56.000 2.205 56.000 2.205 56.000 2.205 60.000 2.362 60.000 2.362 60.000 2.362 60.000 2.362 60.000 2.362 60.000 2.362 60.000 2.362 60.000 2.362 63.000 2.480 63.000 2.480 63.000 2.480 63.000 2.490 70.000 2.756 70.000 2.756 70.000 2.756 70.000 2.756 70.000 2.756 70.000 2.756 70.000 2.756 71.000 2.795 71.000 2.795 71.000 2.795 80.000 3.150 80.000 3.150 22.400 0.882 22.400 0.882 25.400 1.000 25.400 1.000 25.400 1.000 25.400 1.000 25.400 1.000 28.500 1.122 28.500 1.122 28.500 1.122 20.500 0.807 20.500 0.807 20.500 0.807 25.500 1.004 25.500 1.004 30.500 1.201 30.500 1.201 30.500 1.201 31.000 1.220 31.000 1.220 31.000 1.220 31.000 1.220 25.500 1.004 30.500 1.201 30.500 1.201 35.500 1.398 35.500 1.398 40.500 1.594 40.500 1.594 36.000 1.417 36.000 1.417 36.000 1.417 31.000 1.220 31.000 1.220 2.000 0.079 2.500 0.098 1.250 0.049 1.500 0.059 2.000 0.079 2.500 0.098 3.000 0.118 1.500 0.059 2.000 0.079 3.000 0.118 2.000 0.079 2.500 0.098 3.000 0.118 2.500 0.098 3.000 0.118 2.500 0.098 3.000 0.118 3.500 0.138 1.800 0.071 2.500 0.098 3.000 0.118 3.500 0.138 2.000 0.079 2.500 0.098 3.000 0.118 3.000 0.118 4.000 0.257 4.000 0.157 5.000 0.197 2.000 0.079 2.500 0.098 4.000 0.157 2.500 0.098 3.000 0.118 O/A HGT O.H. 3.600 0.142 3.900 0.154 2.850 0.112 3.100 0.122 3.400 0.134 3.900 0.154 4.100 0.161 3.450 0.136 3.600 0.142 4.300 0.169 4.100 0.161 4.300 0.169 4.700 0.185 4.400 0.173 4.650 0.183 4.300 0.169 4.700 0.185 5.000 0.197 4.150 0.163 4.250 0.167 4.800 0.189 4.900 0.193 4.500 0.177 4.900 0.193 5.100 0.201 5.100 0.201 5.800 0.228 5.600 0.220 6.000 0.244 4.600 0.181 4.500 0.177 5.600 0.220 5.300 0.209 5.500 0.217 [f = 0.25 h] Load P Defl. f [f = 0.50 h] Load P Defl. f [f = 0.75 h] Load P Defl. f [Flat f = h] Load P Defl. f 2250 507 3260 736 854 193 1240 280 1950 440 3470 784 4250 960 1460 329 1910 431 4140 935 2320 523 3020 681 4450 1000 3450 778 4500 1010 3450 778 5080 1150 6590 1490 2360 534 2940 664 4890 1100 5400 1220 2410 544 3760 848 4680 1060 5030 1130 8760 1980 8390 1890 11500 2610 2860 646 2890 653 7380 1670 3680 830 4530 1020 3920 886 6040 1360 1330 300 2030 458 3490 788 6440 1450 8210 1850 2260 510 3340 753 7900 1780 3800 858 5380 1210 8230 1860 6080 1370 8350 1980 6150 1390 9410 2120 12600 2840 3660 826 5270 1190 8980 2030 10400 2340 3770 851 6300 1420 8380 1890 9010 2030 16600 3750 16100 3360 22700 5130 4430 1000 5050 1140 14200 3200 5930 1340 7850 1770 5220 1180 8510 1920 1550 350 2510 567 4760 1070 9060 2050 12000 2700 2620 592 4440 1000 11400 2570 4730 1070 7300 1650 11600 2610 8180 1850 11800 2660 8348 1880 13200 2990 18200 4100 4240 957 7190 1620 12500 2830 15000 3390 4440 1000 8030 1810 11400 2580 12300 2770 23900 5400 23400 5270 33700 7600 5140 1160 6730 1520 20500 4640 7240 1630 10400 2340 6330 1430 10800 2440 1650 371 2840 642 5900 1330 11500 2600 15600 3530 2770 624 5380 1210 14800 3330 5380 1210 9010 2030 14700 3320 10000 2260 15000 3390 10300 2320 16800 3790 23500 5310 4460 1010 8900 2010 15800 3570 19500 4410 4760 1070 9360 2110 14200 3190 15200 3440 30900 6980 30400 6860 44500 10000 5430 1220 8150 1840 26700 6030 8070 1820 12500 2810 0.400 0.016 0.350 0.014 0.400 0.016 0.400 0.016 0.350 0.014 0.350 0.014 0.275 0.011 0.488 0.019 0.400 0.016 0.325 0.013 0.525 0.021 0.450 0.018 0.425 0.017 0.475 0.019 0.413 0.016 0.450 0.018 0.425 0.017 0.375 0.015 0.588 0.023 0.438 0.017 0.450 0.018 0.350 0.014 0.625 0.025 0.600 0.024 0.525 0.021 0.525 0.021 0.450 0.018 0.400 0.016 0.300 0.012 0.650 0.026 0.500 0.020 0.400 0.016 0.700 0.028 0.625 0.025 0.800 0.031 0.700 0.028 0.800 0.031 0.800 0.031 0.700 0.028 0.700 0.028 0.550 0.022 0.975 0.038 0.800 0.031 0.650 0.026 1.050 0.041 0.900 0.035 0.850 0.033 0.950 0.037 0.825 0.032 0.900 0.035 0.850 0.033 0.750 0.030 1.175 0.046 0.875 0.034 0.900 0.035 0.700 0.028 1.250 0.049 1.200 0.047 1.050 0.041 1.050 0.041 0.900 0.035 0.800 0.031 0.600 0.024 1.300 0.051 1.000 0.039 0.800 0.031 1.400 0.055 1.250 0.049 1.200 0.047 1.050 0.041 1.200 0.047 1.200 0.047 1.050 0.041 1.050 0.041 0.825 0.032 1.463 0.058 1.200 0.047 0.975 0.038 1.575 0.062 1.350 0.053 1.275 0.050 1.425 0.056 1.238 0.049 1.350 0.053 1.275 0.050 1.125 0.044 1.763 0.069 1.313 0.052 1.350 0.053 1.050 0.041 1.875 0.074 1.800 0.071 1.575 0.062 1.575 0.062 1.350 0.053 1.200 0.047 0.900 0.035 1.950 0.077 1.500 0.059 1.200 0.047 2.100 0.083 1.875 0.074 1.600 0.063 1.400 0.055 1.600 0.063 1.600 0.063 1.400 0.055 1.400 0.055 1.100 0.043 1.950 0.077 1.600 0.063 1.300 0.051 2.100 0.083 1.800 0.071 1.700 0.067 1.900 0.075 1.650 0.065 1.800 0.071 1.700 0.067 1.500 0.059 2.350 0.093 1.750 0.069 1.800 0.071 1.400 0.055 2.500 0.098 2.400 0.094 2.100 0.083 2.100 0.083 1.800 0.071 1.600 0.063 1.200 0.047 2.600 0.102 2.000 0.079 1.600 0.063 2.800 0.110 2.500 0.098 # Bag 25 30 25 20 25 20 15 20 15 10 6 5 10 6 8 Disc Springs PART NUMBER mm DSM0803140 Inch DSM0803630 DSM0803640 DSM0804122 DSM0804130 DSM0804140 DSM0804150 DSM0904625 DSM0904635 DSM0904650 DSM1004140 DSM1004150 DSM1005127 DSM1005135 DSM1005140 DSM1005150 DSM1005160 DSM1125730 DSM1125740 DSM1125760 DSM1254140 DSM1255140 DSM1255150 DSM1255160 DSM1256150 DSM1256160 DSM1256180 DSM1256435 DSM1256450 DSM1256480 DSM1257160 DSM1257180 DSM1257199 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch EN (NEWTON) = 0.102 KG INCHES X 25.4 = M = 0.225 LB LBS. X .454 = KG O.D. D I.D. d MATL. t 80.000 3.150 80.000 3.150 80.000 3.150 80.000 3.150 80.000 3.150 80.000 3.150 80.000 3.150 90.000 3.543 90.000 3.543 90.000 3.543 100.000 3.937 100.000 3.937 100.000 3.937 100.000 3.937 100.000 3.937 100.000 3.937 100.000 3.937 112.000 4.409 112.000 4.409 112.000 4.409 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 125.000 4.921 31.000 1.220 36.000 1.417 36.000 1.417 41.000 1.614 41.000 1.614 41.000 1.614 41.000 1.614 46.000 1.811 46.000 1.811 46.000 1.811 41.000 1.614 41.000 1.614 51.000 2.008 51.000 2.008 51.000 2.008 51.000 2.008 51.000 2.008 57.000 2.244 57.000 2.244 57.000 2.224 41.000 1.614 51.000 2.008 51.000 2.008 51.000 2.008 61.000 2.402 61.000 2.402 61.000 2.402 64.000 2.520 64.000 2.520 64.000 2.520 71.000 2.795 71.000 2.795 71.000 2.795 4.000 0.157 3.000 0.118 4.000 0.157 2.250 0.089 3.000 0.118 4.000 0.157 5.000 0.197 2.500 0.098 3.500 0.138 5.000 0.197 4.000 0.157 5.000 0.197 2.700 0.106 3.500 0.138 4.000 0.157 5.000 0.197 6.000 0.236 3.000 0.118 4.000 0.157 6.000 0.236 4.000 0.157 4.000 0.157 5.000 0.197 6.000 0.236 5.000 0.197 6.000 0.236 8.000 0.315 3.500 0.138 5.000 0.197 8.000 0.315 6.000 0.236 8.000 0.315 10.000 0.394 O/A HGT O.H. 6.100 0.240 5.700 0.224 6.200 0.224 5.200 0.205 5.300 0.209 6.200 0.244 6.700 0.264 5.700 0.224 6.000 0.236 7.000 0.276 7.200 0.283 7.750 0.305 6.200 0.244 6.300 0.248 7.000 0.276 7.800 0.307 8.200 0.323 6.900 0.272 7.200 0.283 8.500 0.335 8.200 0.323 8.500 0.335 8.900 0.350 9.400 0.370 9.000 0.354 9.600 0.378 10.900 0.429 8.000 0.315 8.500 0.335 10.600 0.417 9.300 0.366 10.400 0.409 11.800 0.465 [f = 0.25 h] Load P Defl. f [f = 0.50 h] Load P Defl. f 7320 1650 5400 1220 8160 1840 3700 835 4450 1000 8730 1970 11800 2670 4230 955 5840 1320 11300 2540 8710 1970 12300 2790 4780 1080 5620 1270 8760 1960 13900 3140 17100 3850 5830 1320 7640 1720 15800 3570 8500 1920 10100 2280 13100 2950 17000 3840 14600 3300 19800 4470 33200 7490 8510 1920 12200 2760 30100 6800 19500 4410 29800 6720 42000 9490 13700 3090 9200 2080 15200 3420 5720 1290 7840 1770 16200 3660 22900 5180 6580 1490 10400 2350 21600 4880 15200 3440 22900 5180 7410 1670 9820 2220 15300 3460 25800 5830 32900 7430 9040 2040 13300 3010 30200 6820 13900 3150 16300 3670 22900 5180 31500 7110 25500 5760 36300 8200 64100 14500 13200 2990 21900 4950 58600 13200 36300 8190 58100 13100 83300 18800 0.525 0.021 0.675 0.027 0.550 0.022 0.738 0.029 0.575 0.023 0.550 0.022 0.425 0.017 0.800 0.031 0.625 0.025 0.500 0.020 0.800 0.031 0.688 0.027 0.875 0.034 0.700 0.028 0.750 0.030 0.700 0.028 0.550 0.022 0.975 0.038 0.800 0.031 0.625 0.025 1.050 0.041 1.125 0.044 0.975 0.038 0.850 0.033 1.000 0.039 0.900 0.035 0.725 0.029 1.125 0.044 0.875 0.034 0.650 0.026 0.825 0.032 0.600 0.024 0.450 0.018 1.050 0.041 1.350 0.053 1.100 0.043 1.475 0.058 1.150 0.045 1.100 0.043 0.850 0.033 1.600 0.063 1.250 0.049 1.000 0.039 1.600 0.063 1.375 0.054 1.750 0.069 1.400 0.055 1.500 0.059 1.400 0.055 1.100 0.043 1.950 0.077 1.600 0.063 1.250 0.049 2.100 0.083 2.250 0.089 1.950 0.077 1.700 0.067 2.000 0.079 1.800 0.071 1.450 0.057 2.250 0.089 1.750 0.069 1.300 0.051 1.650 0.065 1.200 0.047 0.900 0.035 [f = 0.75 h] Load P Defl. f 19400 4380 11900 2690 21400 4830 6610 1490 10500 2370 22900 5160 33600 7580 7680 1730 14200 3200 31400 7080 20300 4570 32400 7300 8610 1940 13100 2950 20700 4670 36300 8200 48000 10800 10500 2370 17800 4010 43700 9870 17300 3920 19800 4470 30700 6920 44300 10000 34000 7670 50700 11400 93600 21100 15400 3480 29900 6750 85900 19400 51200 11600 85500 19300 124000 28000 1.575 0.062 2.025 0.080 1.650 0.065 2.213 0.087 1.725 0.068 1.650 0.065 1.275 0.050 2.400 0.094 1.874 0.074 1.500 0.059 2.400 0.094 2.063 0.081 2.625 0.103 2.100 0.083 2.250 0.089 2.100 0.083 1.650 0.065 2.925 0.115 2.400 0.094 1.875 0.074 3.150 0.124 3.375 0.133 2.925 0.115 2.550 0.100 3.000 0.118 2.700 0.106 2.175 0.086 3.375 0.133 2.625 0.103 1.950 0.077 2.475 0.097 1.800 0.071 1.350 0.053 [Flat f = h] Load P Defl. f 24800 5600 14100 3180 27200 6150 6950 1570 12800 2900 29100 6570 44000 9920 8160 1840 17500 3950 40800 9210 24500 5540 41200 9300 9090 2050 15800 3580 25300 5720 46200 10400 62700 14200 11100 2500 21500 4860 56700 12800 19700 4450 22100 4980 37300 8430 56300 12700 41200 9290 64000 14500 122000 27600 16300 3690 37000 8360 113000 25400 65200 14700 112000 25400 165000 37200 2.100 0.083 2.700 0.106 2.200 0.087 2.950 0.116 2.300 0.091 2.200 0.087 1.700 0.067 3.200 0.126 2.500 0.098 2.000 0.079 3.200 0.126 2.750 0.108 3.500 0.138 2.800 0.110 3.000 0.118 2.800 0.110 2.200 0.087 3.900 0.154 3.200 0.126 2.500 0.098 4.200 0.165 4.500 0.177 3.900 0.154 3.400 0.134 4.000 0.157 3.600 0.142 2.900 0.114 4.500 0.177 3.500 0.138 2.600 0.102 3.300 0.130 2.400 0.094 1.800 0.071 # Bag 5 8 5 8 5 4 6 4 3 5 4 3 2 3 2 3 2 15 ADDITIONAL SPRING PRODUCTS Dayton Lamina supplies the most extensive selection of springs and pressure control devices used in die sets, molds, fixtures and machines. Among the products stocked are the following: JIS Springs ●True metric springs ●Manufactured and color coded to the Japanese Industrial Standard ●Five load ratings Formathane® Urethane ●Specially formulated for metalforming ●Greater abrasion resistance ●Higher pressures with added durability Marsh Mellow® Die Springs ●An effective alternative to costly nitrogen gas springs ●Widely used in the automotive and metal stamping industries ●Available from 1-1/8" to 6" O.D. Custom Springs ●Unique physical attributes ●Critical tolerances ●Specific inspection or certification requirements 16 AMERICA’S LEADING AMERICA’S LEADING DIE SPRING MANUFACTURER DIE SPRING MANUFACTURER… • PROUDLY MADE IN THE USA • EXTENSIVE NETWORK OF INVENTORY LOCATIONS AND STOCKING DISTRIBUTORS • HOLDS MORE CLOSELY TO ADVERTISED LOADS AND DEFLECTIONS THAN OTHERS • ISO 9001:2008 CERTIFIED WHEN SPRING LIFE MATTERS, SPECIFY DANLY AND LAMINA SPRINGS! Commitment to Quality & Customer Satisfaction Dayton Lamina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As a customer-focused, world-class supplier of choice, we provide the brands, product breadth, distribution network and technical support for all your metal forming needs. Our goal is to give our customers the most innovative and valueadded products and services. * *Dayton Lamina’s line of Danly products is available only to North America. www.daytonlamina.com © 2016 Dayton Lamina Corporation. All rights reserved. 005 9/16
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