CHAPTER- 1 METAL OXIDE SEMICONDUCTORS AND THEIR APPLICATIONS 1.0 INTRODUCTION Recently, scientists and technologists have made tremendous and significant advances in the field of materials science, especially in metal oxide semiconducting materials. Metal oxides are probably the most diverse, rich and multifunctional materials, with properties covering almost all aspects of materials science and solid-state physics [1]. Due to their unique characteristics these metal oxides have found important applications in physical science for examples ferri-, anti- and ferromagnetism, ferroelectricity, piezoelectricity, superconductivity, magneto resistivity, photonics; in chemical science just as separation, catalysis ; environmental engineering, etc. [1-6]. In technological applications, oxides are used in the fabrication of microelectronic circuits[7], capacitors[8], sensors[9], piezoelectric devices[10], fuel cells[11], semiconductors[12, 13], oxygen generators[14], organic synthetics[15–19], the manufacture of engineered ceramics[20], coatings for the passivation of surfaces against corrosion[21] and as catalysts as both the support and active component[22–24]. All the metal oxides are the compound semiconductors which consist of more than two elements, some show semiconductor properties. Metal oxides which show semiconductor properties have the following features according to Wilson’s model [25]. (i) The conductivity of the semiconductor is electronic. Ionic conductivity is excluded. (ii) Conductivity is largely increased as a function of temperature. (iii) Conductivity is very dependent on the kind of impurities and their concentrations. Some of important metal oxide materials along with their chemical formulae, their properties and applications have been summarized in Table 1.1. 1 Table-1.1. The Properties and applications of some exotic metal oxide materials. Oxides Property Applications Al2O3, CeO2 Hardness Abrasive TiO2, CeO2, Fe2O3 Catalysts Air and water purification Mo/Al2O3 (Mo = Cu, Ag, Au, Pt,and Pd) Redox catalyst Ce1-xMxO2-δ (M = Cu, Ag, Au, Pt, Pd, Rh, and Ru) Three-way catalyst automobile exhausts Ti1-xM x O2-δ (M = Cu, Ag, Pt,Pd, Mn, Fe, Photocatalyst Co, Ni and W) Oxidation of organic matter for ZnO, TiO2 UV–Vis sunlight Photocatalyst, sunscreen, and Absorbing paint MTi/ZrO3 (M = Ca, Sr, Ba, and Pb); PZT Dielectric Sensors, MEMS γ-Fe2O3, BaFe12O19, MFe2O4 Super- Cancer detection remediation, sensors memory devices paramagnetic TiO2, Fe2O 3, Cr2O3 M Al2O4, MCr2O4 (M = transition metal ions) M/Al2O3 (M = Cr3+, Co2+, Ni2+ ),M/ZrO2, RE/M:ZrSiO4(M = Fe 3+, Mn 2+, V 4+ ; RE = rare earth ion) Eu3+/Y2O3 (red), Eu aluminate Al2O3, ZrO2, tialite 2+ ,Tb Colors 3+ /Ba-hexa- Luminescence ZTA, mullite, cordierite, Refractory and and Ceramic pigments Phosphors-CFL, picture tube color TV Toughened ceramics MgO, CaO, and ZnO Adsorbent Defluoridation and COD from paper mill effluents YSZ(Y2O3–ZrO2), Ni/YSZ, La(Sr)MO3, Electrolyte Solid M = Mn, Cr Anode /Cathode materials interconnect 2 oxide fuel cell Cu2O High absorption Electrode material for solar SnO2 coefficient cells Transparent Electrode material for solar conductor cells The above mentioned metal oxides have two unique structural features: switchable and/or mixed cation valences, and adjustable oxygen deficiency, which are the bases for creating many novel oxides materials with unique electronic, optical, and chemical properties. However, nanoscale metal oxides are particularly attractive to both pure and applied researchers because of the great variety of structure and properties, especially those related to intrinsic size-dependent properties [11, 24, 26-28]. These oxides are usually made into nanoparticles or thin films in an effort to enhance their surface sensitivity and they have recently been successfully synthesized into the various nanostructures. Utilizing these high surface areas of nanostructures, it may be possible to fabricate nanoscale devices with superior performance and sensitivity. A great variety of metal oxide nanoparticles have been readily synthesized by using alkali metal oxides, M2O (M is Na or Li) and soluble metal salts (metal chlorides) in polar organic solutions, for example, methanol and ethanol, at room temperature. The oxidation states of the metals in the resulting metal oxides (Cu2O, CuO, ZnO, Al2O3, Fe2O3, Bi2O3, TiO2, SnO2, CeO2, Nb2O5, WO3, and CoFe2O4) range from 1 to 6 and remain invariable through the reactions where good control of oxygen stoichiometry is achieved. Metal oxide nanoparticles are 1–30 nm and have good mono dispersivity and displayed comparable optical spectra. These syntheses are based on a general ion reaction pathway during which the precipitate occurs when O2- ions meet metal cations (Mn+) in anhydrous solution and the reaction equation is Mn+n/2O2- → MO n/2 (n=1–6). Currently considerable interest in nanocrystalline oxide materials exists owing to their unusual properties. Decreasing particle size results in some remarkable phenomenon. It has been found that smaller the particles, the (i) Higher the catalytic activity (Pt/Al2O3). 3 (ii) Higher the mechanical reinforcement (carbon black in rubber). (iii) Higher the electrical conductivity of ceramics (CeO2). (iv) Higher the photocatalytic activity (TiO2). (v) Higher the luminescence of semiconductors. (vi) Lower the electrical conductivity of metals(Cu, Ni, Fe, Co, and Cu alloys). (vii) Higher the blue-shift of optical spectra of quantum dots. (viii) Higher the hardness and strength of metals and alloys. (ix) Superparamagnetic behavior of magnetic oxides. (x) High transmittance and conducting oxide (SnO2) (xi) High absorption coefficient at 2.17 eV and energy conversion efficiencies greater than 10% (Cu2O) However, preparation of dimension-controlled oxide nanomaterials is difficult because of the unavoidable conglomeration trends of the nucleation and growth phase during hydrothermal, calcination, and condensation processes. The precipitation of metal oxides from both aqueous and nonaqueous solutions is less straightforward than the precipitation of their metal sulfides or oxy salts. Reactions for the synthesis of metal oxides can generally be divided into two categories: those that produce an oxide directly [29–33] and those that produce what is best termed a precursor that must be subjected to further processing (calcination, dehydration, condensation, etc.) [34–38]. Most of the metal oxides can be prepared by precipitating the corresponding metal hydroxide, carbonate, oxalate, and even nitrate products, followed by their subsequent calcination, The preparation of metal oxide nanoparticles/nanocrystals with different sizes is important for the continued development of many fields of application, such as catalysis, photonic devices, electronic devices, and sensors, provided materials can be prepared at controlled size and reasonable cost. High temperatures (calcination) or high pressures (hydrothermal treatment) are usually necessary for the reactions, and as such they are usually highenergy processes and the stoichiometry is difficult to control. Among these synthetic routes, the most promising one is the soft-chemistry route [35, 37, 38], especially nonaqueous sol–gel preparation, in which good control from the molecular precursor to 4 the final product is achieved, offering high purity and homogeneity, and low processing temperatures (200–3000C). In comparison to aqueous sol–gel chemistry, the synthesis of metal oxide materials in organic solvents under the exclusion of water provides some peculiar features, which allow better control over particle size, shape, crystallinity, and surface properties [38]. However, those syntheses mentioned above are neither direct nor simple routes due to the hydrolysis/condensation steps involved. 1.1 SEMICONDUCTOR MATERIALS AND THEIR CHARACTERIZATION The most widely used type AIIBVI semiconductor materials are the compounds ZnO, ZnS, CdS, CdSe, ZnSe, HgSe, CdTe, ZnTe, and HgTe. Materials of this type are obtained principally by means of chemical reactions in the gas phase or by fusion of the components. Their resistivity and type of conductivity are determined not so much by the doping impurities as by the characteristic structural defects associated with the deviation of the materials from stoichiometric composition. The use of semiconductor materials of this type is connected primarily with their optical properties and photosensitivity. For this reason, the materials are used in such devices as photoresistors, photocells, electron-beam devices, infrared detectors, and light modulators. Chemical compounds of the type AIIIBV—that is, compounds of group III elements with group V elements—make up a large class of semiconductor materials. This class includes arsenides, phosphides, antimonides, and nitrides, for example, GaAs, InAs, GaP, InP, InSb, AIN, and BN, The compounds are obtained by various techniques for producing single crystals from the liquid and gas phases. The synthesis and growth of single crystals are usually carried out in closed vessels made of high-strength high-temperature chemically inert materials, since the pressure of the saturated vapor over a melt of such elements as P and as is comparatively great. Impurities of group II elements generally give this semiconductor materials p-type conductivity, and group IV elements impart n-type conductivity. The materials of this class are used primarily in semiconductor lasers, light-emitting diodes, Gunn diodes, and photomultipliers. They are also used as film radiation detectors in the X-ray, visible, and infrared regions of the electromagnetic spectrum. Other semiconductor materials include some amorphous vitreous chalcogenide systems—such as alloys of P, As, Sb, and Bi with Ge, S, Se, and Te—and oxide systems—such as 5 V2O5•P2O5•RxOy, where R are metals of groups I-IV, x is the number of atoms of the metal, and y is the number of oxygen atoms in the oxide. Such materials are used primarily as optical coatings in instrumentation [39].The properties of semiconductor materials vary over a broad range with changing temperature. They also change under the action of, for example, electric and magnetic fields, mechanical stresses, and irradiation. This variation is made use of in designing various types of sensors. Semiconductor materials are characterized by the following basic parameters: resistivity, type of conductivity, width of energy gap, concentration of charge carriers, carrier mobility, effective mass of carriers, and carrier lifetime. Some characteristics of semiconductors, such as energy-gap width and effective mass of the carriers, are relatively independent of the concentration of chemical impurities and the degree of perfection of the crystal lattice. Many parameters, however, are determined almost entirely by the concentration and nature of the chemical impurities and structural defects. Some physical properties of important semiconductor materials are given in Table1-2. In electronic devices, semiconductor materials are used both in the form of bulk single crystals and in the form of thin single-crystal and polycrystalline films applied to different substrates, such as insulating or semiconductor substrates [40]. Such films range in thickness from fractions of a micron (μm) to several hundred μm. The semiconductor materials used in electronic equipment must have certain electrical and physical properties that are stable over time and resistant to ambient conditions during operation [41]. Of great importance are the uniformity of the properties of semiconductor materials within a single crystal or a film and the degree of perfection of the crystal structure—for example, the dislocation density and the concentration of point defects. Because of the high requirements for purity and structural perfection of semiconductor materials, the technology for the production of such materials is extremely complicated. High stability of such production conditions as constancy of temperature, flow rate of the gas mixture, and duration of the process is necessary. In addition, special conditions must be observed; for example, a certain level of cleanness must be maintained in the equipment and work area—no more than four dust particles larger than 0.5 μm, are allowed per liter of air [42]. Depending on the size of the single crystals and the type of the semiconductor material, the length of the process of single-crystal growth ranges from a few tens of minutes to several days. The processing 6 of semiconductor materials under industrial conditions involves cutting the materials with a diamond tool, grinding and polishing the surfaces of the materials with abrasives, heat treatment, and etching with alkalies and acids. Control of the quality of semiconductor materials is extremely complicated and varied and is accomplished by means of special equipment. The main controllable parameters are chemical composition, type of conductivity, resistivity, carrier lifetime, carrier mobility, and level of doping. Optical, spectroscopic, mass-spectrometric, and activation techniques are normally used to analyze the composition of semiconductor materials. Electrical and physical characteristics are measured by probe methods or through the Hall Effect [43]. The perfection of single-crystal structure is investigated by X-ray diffraction techniques and optical microscopy. The thickness of layers is measured either by noncontact optical methods or by layer abrasion methods. Looking at the tremendous applications and to the main aim of this thesis work, a common need is to work with a nanostructured material. In the recent decades, nanostructure science and technology has become one of the most interesting, diverse and fast growing research areas in materials science and engineering. Some emerging multidisciplinary fields of applications have appeared such as nanoelectronics, nanostructured sensors (nano-nose) and nanostructured solar cells. A clear classification and discussion on the use of nanomaterials can be found in the pioneering work of Gleiter and coworkers in the early 1980s [44]. The main idea behind the nanoscience is to control and/or engineer the structural, physical, chemical or biological properties of materials on the nanometer (atomic) scale. It is worth stating that, in some cases the properties of these materials can be very different (most often superior) in comparison to the macroscale (bulk) properties of the same material. Most of the properties of say, a homogeneous bulk spherical solid material with macroscopic dimensions are related to its crystal structure and chemical composition. The surface atoms of this bulk material comprise a negligible proportion of the total number of its constituent atoms and hence play a negligible role in the observed (bulk) properties of the material. However, that surface atoms may play a predominant role in properties involving exchanges at the interface between the material and the surrounding medium such as crystal growth, chemical reactivity and thermal conductivity. When the size of the particles is reduced to the nanometric scale, the 7 proportion of atoms located at a surface area is considerably high in relation to the total volume of atoms in the material. This has a strong effect on the materials properties. For example, at 5nm (ca. 8000 atoms) the proportion of surface atoms is estimated to be about 20 % whilst at 2nm (ca. 500 atoms), it stands at 50%.Assuming that the particles are spherical in shape, then the surface area to volume ratio can be given as S/V = 3/r where r is the radius of the particle. Decreasing the particle radius increases the surface area to volume ratio. For instance, a 1 cm3 of 1 nm sized particles would have an active surface area of about 100 m2 [45]. From the literature [46], it is known that the effective thermal conductivity of suspensions containing spherical particles increases with the volume fraction of the solid particles. Since heat transfer takes place at the surface of the particles, it is preferable to use particles with a large surface area to volume ratio. Thus, if nanometer-sized particles could be suspended in traditional heat transfer fluids, a new class of engineered fluids with high thermal conductivity, called “nanofluids” [47-48], and highly sensitive gas sensors such as the nano-nose could be fabricated. Because of the extremely small size of the grains (domains) of nanomaterials, a large fraction of the atoms in these materials is located in the grain boundaries which impede movement of dislocations, thereby allowing the material to exhibit a superior physical, mechanical, magnetic, electronic and biometric properties in comparison with coarsegrained/bulk (>1 μm) materials. This phenomenon is attributed to the fact that the grain boundary energy of nanocrystalline powders (see Chapter-3) is larger than the grain boundary energy of fully equilibrated grain boundary [49]. Furthermore, these materials show increased strength, high hardness, extremely high diffusion rates, and consequently reduced sintering times for powder compaction. Because of the small size particles, semiconductor nanoparticles may show quantum confinement, a phenomenon, which arises due to the fact that the electronic energy levels do not form a continuous set but rather, discrete in nature [50]. Hence, emissions from excited nanoparticles tend to show size-dependent vibrational frequencies: this property makes most nanoparticles useful in memory storage, sensor and electronics technologies [51, 52]. Most semiconductor and metallic nanoparticles show strong particle size, shape and surrounding media dependent optical properties. The synthesis of nanomaterials and 8 the creation of nanostructures are achieved mainly through two complementary approaches identified as top-down and bottom-up as shown in Figure 1.1. The top-down approach involves whittling down the size of materials from the bulk (macroscopic) to the nanometer scale. This approach generally relies on physical processes, or a combination of physical and/or chemical, electrical or thermal processes for their production. Usually the top-down approach is cost effective but the control over the produced material is poor. The bottom-up approach, on the contrary, involves assembling atom-by-atom, or molecule-by- molecule into structures on the nanometer Table 1.2 Some physical properties of important semiconductor materials. Type of Material material Width of Carrier mobility Crystalenergy gap at 300°K structure electron (cm2/volt-sec) type volts Lattice constant (angstrom units) Melting Vapor point pressure at (°c) melting point (atmospheres) At At Electrons Holes 300°K 0°K Element C 5.47 (diamond) 5.51 1,800 1,600 Diamond 3.56679 4027 Ge 0.803 0.89 3,900 1,900 Diamond 5.65748 937 Si 1.12 1.16 1,500 600 Diamond 5.43086 1420 Diamond 6.4892 – 0.08 a-Sn AIVBIV compound a-SiC 3 3.1 AIIIBV compound AlSb 1.63 1.75 200 BP GaN 400 10–9 10–6 50 Zinc blende 4.358 3100 420 Zinc blende 6.1355 1050 <0.02 6 Zinc blende 4.538 >1300 >24 3.5 Wurtzite 3.186 (a=axis) >1700 >200 5.176 (c=axis) GaSb 0.67 0.80 4,000 1,400 Zinc blende 6.0955 706 <4 ×10–4 GaAs 1.43 1.52 8,500 400 Zinc blende 5.6534 1239 1 GaP 2.24 2.40 110 75 Zinc blende 5.4505 1467 35 InSb 0.16 0.26 78,000 750 Zinc blende 6.4788 525 <10–5 9 AIIBVI compound InAs 0.33 0.46 33,000 460 Zinc blende 6.0585 943 0.33 InP 1.29 1.34 4,600 150 Zinc blende 5.8688 1060 25 CdS 2.42 2.56 300 50 Wurtzite 1750 4.16 (a=axis) 6.756 (c=axis) CdSe 1.7 1.85 800 ZnO 3.2 ZnS 3.6 3.7 Zinc blende 6.05 1258 200 Cubic 4.58 1975 165 Wurtzite 3.82 (a=axis) 1700 scale with properties varying according to the number of constituent entities/grain size. Building the system atom by atom or molecule by molecule guarantees the best control over all particles in the system. Colloidal dispersions such as micro-emulsions are a good example of the bottom-up concept of nanoparticles synthesis. 1.2 FUNDAMENTALS OF TRANSPARENT CONDUCTING OXIDES (TCO’s) In our daily lives transparent conducting oxide (TCO) materials are used in numerous devices. These applications are mostly found in display technology, (organic) lightemitting-diodes (OLEDs), thin-film solar photovoltaics (PV) and ‘smart windows’. A combination of transparency and conduction can be achieved in two classes of material. The first group is formed by extremely thin (~10 nm) metal films, especially Ag, Au or Cu. The luminous transmittance can go up to 50%, and even higher when the metal is sandwiched between anti-reflecting layers [53]. The conductivity is strongly thickness dependant, and therefore quite low for these very thin films. The second class of materials consists of wide band gap semiconductors. As early as 1907, coexistence of electrical conductivity and optical transmittance was first observed in cadmium oxide [54]. However, the technological advances in transparent conducting oxides (TCO’s) emerged only after 1940, as the potential applications in industry and research became evident. In 1956 Thelen et al. [55] found transparency and conduction in indium oxide, which was later used in applications for heated windows. Years of extensive research finally led to SnO2 doped In2O3 (known as Indium Tin Oxide or (ITO) with excellent electrical and optical properties [56]. Hence at present, the ITO is commonly used as transparent electrodes, especially in large-area applications such as display devices. As 10 can be seen from figure 1.2 display devices have quickly grown to become the primary end user of the world’s indium production. The supply of indium has become unreliable during the last 20 years [57], whereas the display market is still expanding. Indium prices are therefore subjected to major instabilities. Alternative materials are welcome to manufacturers of flat panel displays, and much research is conducted on suitable candidates. With the discovery of p-type TCO’s a new field in optoelectronics device technology has opened up [58]. In contrast to passive electrodes, the use of transparent conductors as active components became possible. This has led to new applications as blue or ultra-violet (UV) light-emitting-diodes [59-61]. Figure 1.1 The two complementary approaches to nanoparticles synthesis. 11 Figure 1.2 World-wide indium consumption by end use in 2004. The majority of indium used in thin film applications is the display industry. Furthermore, it became possible to design all-transparent devices [62, 63]. Although the fabrication of transparent circuits is nowadays limited to laboratory research [64], they are believed to find revolutionary applications in the next decades. However, appropriate p-type TCOs for this purpose are not available yet [65]. Moreover, most are far from suitable for processing on polymeric materials. It is evident from the above discussion that devices employing TCO’s become ever more sophisticated and that the demand for implementation of polymer materials is increasing. The process conditions of TCO’s need to be adjusted to allow coating of such heatsensitive substrates. Under these circumstances it is important to optimize the TCO performance in order to meet the technological requirements. Understanding the fundamental properties is an important for the improvement of existing materials. Moreover, these insights are of great scientific importance for the design and synthesis of new type of TCO’s. The use of a deposition technique that allows indirect, but precise control of the fundamental properties can assist the research of high-performance TCO’s on substrates. Limitations of TCO have become more critical as passive and active devices based on these materials get more sophisticated. For example, as displays become larger and writing speeds get faster, it becomes increasingly important to decrease resistivity while the transparency is maintained [66]. Simply increasing the thickness is not acceptable 12 since the optical absorption will increase. A profound understanding of the fundamental aspects of transparent semiconductors is therefore required in order to improve either the properties of existing materials, or design new type of TCO’s. These insights are of great scientific importance whether the realization of high-performance TCO’s on polymer substrates is possible. A vast amount of literature is available on different TCOs deposited by various growth techniques and their fundamental aspects. Reviews on TCO’s concerning these issues have been reported earlier [67, 68]. The next sections will discuss the electronic and optical properties of TCO’s, respectively. Most of the considerations refer to indium oxide and indium tin oxide as an example. Still, they hold for all other types of n-type transparent and conducting oxides if the correct material related numbers are used in the calculations. In most cases this also holds for p-type semiconductors. The carrier density then refers to the hole concentration in the material. However, mobility and carrier density in p-type wide band gap semiconductors usually differ by a few orders of magnitude. The conduction mechanism can therefore be quite different. 1.2.1 ELECTRICAL AND OPTICAL PROPERTIES OF TCO The conductivity (σ) is a product of the number of charge carriers (n) in a material, and the mobility (μ) of these charge carriers, times the elementary electron charge (e). The resistivity (ρ) is defined as the inverse of the conductivity. σ = e. n. μ = 𝟏 𝝆 ………………(1.1) For thin films of uniform thickness d, the electrical resistance is sometimes expressed as the sheet resistance (Rs=ρ/d). Other than the thickness, the sheet resistance is independent of the film dimensions. In order to promote conductivity, the number of charge carriers can be increased by doping. Dependant on the material this can be done by substitutional doping, creation of vacancies or implantation of interstitials. Dependant on the valence of dopants or vacant sites, acceptor or donor states will induce p- or n-type conductivity. Another possibility to enhance the conductivity is to increase the mobility. However, the mobility is dependent on intrinsic scattering mechanisms, and can therefore not be controlled directly. In general these mechanisms limit the mobility as the carrier density increases. As a result, the mobility is the most important parameter influencing the total conductivity. 13 The presence of a bandgap, providing low absorption in the visible range, is an essential feature of TCO’s. Metal-oxide semiconductors having a bandgap of at least 3.0 eV meet this condition. The top of the valence band is mostly formed by the oxygen 2p bands, whereas the bottom of the conduction band is composed of a single and highly dispersed metal s band. The O 2p orbitals are low in energy and it is therefore that a large band gap can be obtained in oxides. In intrinsic stoichiometric oxides, coexistence of electrical conductivity besides visible transparency is not possible. However, substitutional doping by cationic donors or anion vacancies can create charge carriers, i.e. electrons. The donor (or acceptor) states alter the electronic band structure of the material. For increased donor density, the donor states merge with the conduction band at a certain critical density nc, whose magnitude can be estimated by Mott’s criterion [69, 70]. 𝟏/𝟑 𝐧𝐜 . 𝐚∗𝟎 ≈ 0.25 The effective Bohr radius a0* is given by: 𝒂∗𝟎 h 2ε εm 0 = 2 πe m*c ...…………………….(1.2) ……………………..(1.3) Where εm is the static dielectric constant of the host lattice (equals 8.9 for In2O3 [71]), and mc* is the effective mass of the electrons in the conduction band. After comparing experimental data of several authors, Kostlin et al. [72] calculated the effective mass of In2O3 to be about a third of the electron rest mass; i.e. mc*=0.35·me. Using these numbers, one can obtain a0* ≈1.3 nm, and the critical density nc is calculated as 6.4 x1018 cm-3. In general, the carrier density in TCO’s is by far larger than this (up to 1021 cm-3 in ITO). Above this Mott critical density, free electron behavior can be expected. The donor states have merged with the conduction band and the material is said to be degenerate. The Fermi energy EF is determined by the highest occupied state of the conduction band, and one can write: EF 2 k 2 2 m c* ……………..……….(1.4) The band structure of tin oxide is approximated by parabolic functions of k close to the band edges. The schematic representation in figure 1.3 is valid for most binary metal oxide wide band gap semiconductors. The valence band maximum and conduction band 14 minimum are both located at k=0, so the material is said to be a direct band semiconductor. If optical transitions or carrier transport occur far from the conduction band bottom or valence band top, the shape of the bands are slightly distorted. This band distortion is caused by interactions with other bands and many-body effects. It is therefore hard to determine the effective mass theoretically in these regions, since this value is determined by the band curvature. For theoretical calculations on the band structure, non-parabolic effects should be taken into consideration [73]. 1.2.1(a) Scattering mechanisms As said earlier, the conductivity of TCO’s is reflected from the mobility that can be expressed as:- e. e . mfp m* m*. V F ………..……………..(1.5) The relaxation time τ depends on the drift velocity VF and mean free path λmfp of the charge carriers. The parameters are affected by the different scattering mechanisms; lattice scattering, ionized impurity scattering, neutral impurity scattering, electronelectron scattering, electron-impurity scattering and grain boundary scattering [74]. The total mobility can therefore be written as: 1 1 tot i i ………………………….(1.6) In crystalline TCO’s all scattering mechanisms have little effect, except the ionized impurity scattering [71]. However, TCO’s deposited at lower temperatures posses a lower crystalline nature, and high doping concentrations result in the formation of neutral complexes [75]. In these cases grain boundary and neutral impurity scattering should also be taken into consideration. Ionized Impurity Scattering The Coulomb interaction between the ionized (donor) impurities and the free electrons provide a source of scattering that is intrinsic to the doped material, and can therefore set a lower limit to the resistivity, regardless of other scattering mechanisms such as neutral impurities, grain boundaries or structural disorder. The attainable resistivity due to ionized impurity scattering was first calculated by Brooks (1955) [76] and Dingle (1955) 15 [77] using the Born approximation band Thomas- Fermi screening. The theory assumes that the ionized impurities form a uniform background of immobile charges. The mobile charges (electrons or holes) provide screening. The relaxation time of an electron of wave vector k is then given by: Ni Z 2e4m* 1 f (k ) (k ) 8 ( ) 2 3k 3 r 0 ……………….(1.7) Here is Ni the number of scattering centers per unit volume and Z the charge on the impurity, ε0 represents the permittivity of free space whereas εr is the low frequency relative permittivity. f(k) is the screening function and is dependent on the Thomas-Fermi screening wave vector. For a degenerate system it is only necessary to consider the scattering of electrons at the Fermi surface (k=kF). The upper limit of the mobility can now be expressed by:- 24 3 ( r ) 2 3n 1 0 iis 2 f (k ) Ni Z e3m*2 F ……………….(1.8) Later, Moore [78] made corrections to the original work of Dingle based on second order terms in the Born approximation. This resulted in a slightly lower mobility limit. Pisarkiewicz et al. [79] applied corrections to this model by taking into account the nonparabolic band shape. This caused a larger effect on the intrinsic limit. According to his approximation, the effective mass at the Fermi-energy is dependent on the carrier concentration as; 2 m* mo* 1 2C (3 2n)2/ 3 * m 0 ………………….(1.9) where C is a constant used to fit experimental data. Equations 1.7 and 1.8 can be used to calculate the intrinsic mobility limit as a function of carrier concentration (n). Grain boundary scattering The grain boundary is a complex structure, usually consisting of a few atomic layers of disordered atoms. These incomplete atomic bonds induce a large number of defects. Here charge carriers are trapped; i.e. immobilized. The traps become electrically charged, creating a potential energy barrier, reducing the mobility of free carriers from moving from one crystallite to the other. Seto [80] assumed a barrier with thickness d, which is 16 considerably smaller than grain size L. Further the grain boundary contains Qt traps per cubic centimeter located at energy Et with respect to the intrinsic Fermi level. All charges in the region with thickness d around the grain boundary are assumed to be trapped, and form a depletion layer. The grain boundary can now be thought of as a potential barrier for electrons characterized by its height Eb. The contribution μgb is thermally activated and can be described by the Petritz [81] relation: E Lq 0 exp( b ), with 0 gb k T 2m*k T b b ……………..(1.10) The energy barrier height is: q 2Qt2 Q E , with N n t d b 8 r N d 0 d …………………(1.11) Where q is the charge of the trap, kb is Boltzmann constant and T is the absolute temperature. Nd is the total number of ionized donors. Free fitting parameters are the number of traps Qt and barrier thickness d. This model was later applied to TCO materials [79], and data of polycrystalline ITO [82], F: SnO2 [83] and ZnO [84] films was fitted to this relation. It has been shown that the energy barrier height is approximately 0.01 eV [74, 82]. The grain boundary scattering has an effect on the total mobility only if the grain size is approximately of the same order as the mean free path of the charge carriers (L ~λmfp). The mean free path can be calculated for known carrier density and mobility. Using a highly degenerate electron gas model [85] the electron velocity VF is: V (3 2 )1/ 3( / m*) n1/3 F ……………………(1.12) Substitution in equation 2.5 results in the following expression for the mean free path λmfp: m* VF VF (3 2 )1/ 3 ( / e) n1/ 3 e ………………(1.13) Neutral impurity scattering The solubility of dopants in oxide semiconductors can be quite high. The solid solubility limit of Sn in ITO for instance is found to be well over 60% [72]. At high doping 17 concentrations, an increasing amount of dopant material remains inactive, and can form a variety of neutral complexes [86]. Therefore neutral impurity scattering might be taken into consideration. The contribution to the mobility μN is given by [87, 88, 89].impurities (dash dotted curve). μiis was calculated for double ionized donors (oxygen vacancies; Ni•Z2=2n) resulting in larger contribution. N m*e3 20 r 3 0 N ………………….(1.14) Here μN is the concentration of neutral impurities. This value is often estimated from the difference between measured carrier density and carrier concentration. The ionized impurity and grain boundary scattering on the other hand, show a direct relation with the carrier concentration. Figure 1.3 Schematic representation of the band structure of undoped (a) and doped (b) metal oxide wide band gap semiconductor in the vicinity of the top of the valence band and bottom of the conduction band. The grey areas denote the occupied states. 18 Figure 1.4 The upper limit of mobility (solid line) influenced by the effect of scattering on ionized impurities (dashed curve), grain boundaries (dotted curve) and neutral variety of neutral complexes [86]. 1.2.1(b) Intrinsic conductivity limit According to the previous sections, the maximum conductivity of wide band gap semiconductors is restricted by the theoretical upper limit of mobility. This intrinsic mobility limit is dependent on carrier concentration for each scattering mechanism. Modeling the upper limit of separate or combined mechanisms for different TCO materials has been reported frequently [74-90]. In figure 1.2 the upper of mobility was simulated for polycrystalline indium oxide with intermediate grain size (50 nm). The total mobility limit is determined by the contributions of the scattering mechanisms from relations 1.8, 1.10 and 1.11. The non-parabolicity of the conduction band has been taken into account in the calculations. It can be seen that the importance of electron scattering on neutral impurities has negligible effect on the total mobility. The amount of neutral impurities in relation 1.11 was even overestimated since it was set to half the number of free carriers. The values for the mobility reported in literature are all located in the marked areas of figure 1.2. Best performing films are found in the region where the ionized impurity scattering is dominant (horizontal lines). If the grain size is small enough, TCO thin films up to intermediate carrier density are affected by grain boundary scattering as well (vertical lines). 19 Although most authors agree on the mobility limit due to ionized impurity scattering, the mobility due to grain boundary scattering is modeled differently in many cases. Apparently the free parameters are used to fit the obtained data exactly, whereas in general the average grain size is just a rough estimate. Therefore the influence of grain boundary scattering in TCOs is still under debate [91]. However, it is commonly accepted that the mobility is only affected if the grain size is considerably small. And moreover this effect is only noticeable up to intermediate carrier concentrations, as for high electron density the ionized impurity scattering dominates. The average grain size for calculating μgb was taken as 50 nm, and the barrier height was fixed at 0.01 eV. The number of neutral impurities was taken as 50% of the amount of donors. Striped areas indicate the spread of data points in literature. The effect of ionized impurities is dominant (horizontal lines) or grain boundaries can play a role (vertical lines). From figure 1.5 it becomes evident that the structure of TCO thin films affects the electrical properties on going from single- to polycrystalline phase. As the grain size decreases further, the thin film is said to be nanocrystalline or even amorphous. Although the grain boundary density increases to infinity in the amorphous state, the mobility does not drop to zero. Namely in some amorphous oxide materials a reasonable mobility can be obtained, resulting in amorphous conductivity. In most n-type transparent conductor, the bottom of the conduction band consists of a highly dispersed single s-band. This high dispersion and s-type character results in a rather uniform distribution of the electron charge density. The scattering of these states is relatively low, and provides a large mobility [92]. As mentioned earlier, a high mobility is critical in attaining a high conductivity. Since the mobility is proportional to the width of the conduction bands, a large overlap between the relevant orbitals is required [93]. The magnitude of this overlap is also of great importance in case of polycrystalline or amorphous materials. A large overlap is namely quite insensitive to the structural randomness of the amorphous state. The spatial spreading of the spherical s-orbitals should be large enough to create continuous conduction paths. In particular for post transition metal cations, a direct overlap between neighboring metal s-orbitals is possible [92, 94]. The conduction paths become insensitive to the distorted metal-oxygen-metal bonds in amorphous materials as 20 schematically illustrated in figure 1.6 [95]. For this reason, mobility in amorphous oxides semiconductors can be similar to the corresponding crystalline phase (>10cm2s-1V-1). 1.2.2 OPTICAL PROPERTIES An important feature of TCOs is the existence of a transmission window covering most part of the visible spectrum. In literature, the optical transmission is defined as the ratio between incoming light intensity and transmitted intensity averaged over all values in between 400 nm and 700 nm. The typical spectral dependence of TOS’s (from [96]) is schematically shown in figure 1.6. The transmission window is defined by two regions where no light is transmitted due to different phenomena. At low wavelengths (λ< λgap) the absorption due to the fundamental band gap dominates. The photon energy in this near-and deep-UV part of the spectrum is high enough to equal the band gap energy (3-4 eV). This energy is absorbed and transformed to band to band transitions, and no light is transmitted because of this quantum phenomenon. For longer wavelengths, in the (near) infrared (IR) part of the spectrum no light is transmitted due to the plasma edge (λ>λp). Here the light is electronically reflected which can be best described by the classical Drude free electron theory [97]. In the free electron model, the electrons may be thought of as plasma whose density is set into motion by the electric field component of the electromagnetic field. The plasma oscillates at a natural frequency ωp’ the resonance or plasma frequency. This frequency corresponds to the plasma wavelength λp and is of the order of 1-4 μm for TCO’s [98]. The interaction of free electrons with the electromagnetic field influences the relative permittivity ε of the material, which is expressed as a complex number: ( N ik ' )2 ………………………….…….(1.15) The real and imaginary part is the refractive index (N) and the extinction coefficient (k’) respectively. These parameters determine the reflectance and absorptance of the material. Close to the plasma frequency the properties of the material changes drastically. In the infrared (IR) part of the spectrum, below this critical value (ω˂ωp’ or λ>λp) the imaginary part of formula (2.12) is large, and the penetrating wave drops off exponentially [99]. The real part is negative, and the material has nearunity reflectance. For ω>ωp (or λ< λp) the imaginary part tends to zero, and absorption is small. The refractive index is positive and almost constant with frequency according to: 21 N 1/ 2 1 ( p / )2 ………………....(1.16) Here ε∞ is the high frequency permittivityI. The TCO behaves like a dielectric and is transparent in the region for ù>ùp [100]. In this transparent regime the film is weakly absorbing (k’2< N2) and the transmission can be expressed as [101]: T (1 R) exp(d ) ……………….(1.17) R is the zero degree incidence reflectance; d is the film thickness and α is the absorption coefficient and is dependent on the wavelength according to: 4k ' …………………..(1.18) Close to λgap the reflectance is zero and the absorption coefficient as a function of wavelength can be obtained easily from the transmission curve. The following relation applies for direct allowed transitions: h Eg ….…………………..(1.19) where hν is the photon energy. The bandgap energy is calculated from the Tauc plot [102], α2 versus the photon energy hν. If α2 is extrapolated to the x-axis intersection (α2=0), formula 1.17 implies that the photon energy equals the band gap energy (hν α Eg). This method is commonplace to extract bandgap energies from transmission data. 1.2.3 CORRELETION OF OPTICAL - ELECTRICAL PROPERTIES The optical parameters of TCOs are affected by the electrical properties of the material. The earlier mentioned plasma resonance frequency is not a fixed value, but varies with the electron concentration. The plasma frequency in relation to the carrier concentration is expressed by: p n . e2 0 mc* ………………………...…..…………….(1.20) At this frequency the dielectric-like visible transmittance equals the metallic-like IR reflectance (T=R). Thus the IR reflectivity of the material can be tuned, which is Important for heat reflecting or low emissive window applications. For example, the plasma wavelength of ITO films can be tuned from 1.5 μm to 4 μm due to the carrier 22 concentration by changing the composition and deposition parameters [103,104]. The refractive index of commonly TCO materials varies in between 1.7 and 2.1 [68]. Moreover, a large spread for similar material is frequently reported. Main reason is that also the refractive index is dependent on the carrier concentration according to: N2 4ne2 opt * 2 m …….…………………..(1.21) Here ω is the frequency of incoming light. Changing the refractive index is useful for waveguide applications. For instance in ITO this value can be tuned between 1.70 and 2.05 [105,106]. For heavily doped oxide semiconductors a gradual shift of the bandgap towards higher energy as the electron density increases is generally observed [71, and the references therein]. This well known effect is attributed to the Burstein- Moss shift (BM shift) [107]. In heavily doped semiconductors, the lowest states in the conduction band are blocked. Hence transition can only take place to energies above EF (see figure 1.3), enlarging the effective optical gap. The energy gap between the top of valence band and Figure 1.5. Schematic illustration of the electron density in the atomic orbitals responsible for the carrier transport paths in transparent conducting oxides consisting of light metal cations (a), heavy metal cations in crystalline phase (b) and amorphous phase (c). In ‘ns orbitals’, the n denotes the principal quantum number. 23 Figure 1.6. Spectral dependence of semiconducting transparent materials: λgap and λp are the wavelengths at which the bandgap absorption and free electron plasma absorption takes place. lowest empty state in the conduction band (both assumed parabolic) can be given by: Eg E g0 EgBM …………………….(1.22) In this formula Eg0 is the intrinsic bandgap and the BM shift given by: 2 E gBM (3 2n)2 / 3 * 2m VC .....…………………(1.23) ∗ Here 𝑚𝑉𝐶 is the reduced effective mass of the electron carriers given by: 1 1 1 m* m* m* V VC C ......………………………….(1.24) Where 𝑚𝐶∗ and 𝑚𝑉∗ are effective mass of the carriers in the conduction and valence band respectively. The term .Ó in the equation (1.20) represents self energies due to electronelectron and electron-impurity scattering, causing a band gap narrowing that counteracts the BM shift. This effect is of importance at very high carrier concentrations (order 1021 cm-3). 24 Some n-type and p-type TCOs is given in table 1.3 and 1.4, respectively. The references in these tables are not selected on best performance of the TCO, but are merely a selection of the vast amount of literature on these materials. It illustrates the diversity of materials and corresponding properties deposited by different deposition methods. Among these are chemical vapor deposition (CVD), sputtering techniques (DC, RF, magnetron), evaporation (reactive, thermal or e-beam), spray pyrolysis and pulsed laser deposition (PLD). Particular deposition techniques for TCO manufacturing are chosen for several reasons as thickness uniformity, low production costs or high throughput. However, the electrical and optical performance is not directly related to the deposition method. They are more dependent on the intrinsic properties as structure, morphology and composition of the thin film. Each deposition method and conditions can influence the intrinsic behavior differently. Although each technique has its own advantages or limitations, they are all capable of turning the intrinsic properties within a specific range in order to optimize the TCO’s performance. 1.2.4 CONCLUDING REMARKS ON TCO’s Coexistence of transparency and conductivity in semiconductors is possible if the bandgap is large enough to avoid visible light absorption (~3 eV). This gap is situated in between parabolic O 2p and metal s bands, forming the valence and conduction band respectively. Intentional doping creates free carriers (electrons or holes) which are responsible for the conductivity. Electron densities are in general high for n-type TCOs (order 1020 cm-3) resulting in degenerate electron systems. The electrical conductivity is dominated by scattering mechanisms, which are strongly related to the electron concentration. All electronic scattering contributions together influence the mobility, and determine the upper limit of conductivity. For single-crystalline materials the ionized impurity scattering is considered to be the most important. Though, as the structural nature of the thin film decrease, the contribution of grain boundaries becomes ever more important in polycrystalline films. The transparency window for electromagnetic waves between UV and near-IR is typical for TCOs. This window is on the short wavelength side determined by the bandgap and on long wavelength side by the plasma frequency. Both values are dependent on the electron concentration, and can therefore be tuned to serve specific applications. The electrical conductivity of common n-type materials is 25 around 10-4 Ωcm, whereas the transmission can be as high as 90% in the visible regime. The conductivity of p-type TCOs is in general at least a factor of 1000 lower. Although the figure of merit is a measure for the TCO electrical and optical performance, in practice the properties are tailored for the different applications. Many deposition methods can be used to grow TCO’s, and varying performances are reported. Each deposition method has its own influence on the intrinsic properties as thin film structure and composition. It is these properties and not the deposition method by itself determining the electrical and optical performance of the TCO’s. For the purpose of obtaining lower resistivities, various TCO semiconductor materials have been developed; n-type TCO semiconductors now available for thin-film transparent electrodes are listed in table 1.5, grouped by compound type. Nevertheless, there has been no report on the preparation of a p-type TCO thin film suitable for use as a practical transparent electrode. One advantage of using binary compounds as TCO materials is the relative ease of controlling the chemical composition in film depositions compared to using ternary compounds and multicomponent oxides. Up to now, various TCO thin films consisting of binary compounds such as SnO2, In2O3, ZnO and CdO have been developed, with impurity doped SnO2 (SnO2:Sb and SnO2:F), impurity-doped In2O3 (In2O3:Sn, or ITO) and impurity-doped ZnO (ZnO:Al and ZnO:Ga) films in practical use. In addition, it is well known that highly transparent and conducting thin films can also be prepared using metal oxides without intentional impurity doping. 1.4 METAL OXIDE SEMICONDUCTOR AS GAS SENSOR Another field in which oxides play a dominant role is in solid state gas sensors. A wide variety of oxides exhibit sensitivity towards oxidizing and reducing gases by a variation of their electrical properties. There is an obvious close relationship between the gas sensitivity of oxides and their surface chemical activity and thus gas sensing applications and catalytic properties should be considered jointly. The great diversity of oxide materials could not be better demonstrated than in the variety of self-assembled nanoscale materials that have been recently discovered. Thus the metal oxides offer strong and 26 Table 1.3 Reported properties of n-type transparent conducting oxides. TCO Deposition ρ (Ωcm) method T FOM Eg (%) (10-3 Ω-1) (eV) N n Μobility (cm-3) (cm2/s V) Ref. SnO2 Spray 4.3x10-3 97 1.45 4.11 SnO2 Sputtering 6.1x10-3 95 56.4 4.13 1.3x1020 7.7 [109] SnO2:F Spray 5x10-4 >80 4.41 4.6x1020 28 [110] SnO2:Mo Reactive ev 3x10-3 >85 >0.0.7 4.10 8.0x1020 10 [111] SnO2:Sb Spray 10-3 85 3.75 7.0x1020 10 [112] Cd2SnO4 Sputtering 5x10-4 >80 5.0x1020 40 [113] Cd2SnO4 Sputtering 5x10-4 93 34.6 2.7 5.0x1020 22 [114] CdIn2O4 Sputtering 2.7x10-4 90 69.7 3.24 4.0x1020 57 [115] In4Sn3O12 Sputtering 3.5x10-4 >80 3.5 7.0x1020 11.5 [116] In2O3 Thermal ev 2x10-4 >90 3.56 4.0x1020 70 [117] In2O3 PLD 2x10-4 86 9.0x1020 37 [118] In2O3:F CVD 2.9x10-4 >85 3.9 GaInO3 Sputtering 2.5x10-3 90 ITO e-beam ev. 2.4x10-4 90 ITO CVD 1.7x10-4 90 183 3.9 ITO Sputtering 2,4x10-4 95 70.4 4.0 ITO PLD 8.5x10-5 85 72.9 ITO Sol-gel 5.0x10-3 ITO:F Sputtering 6.7x10-4 >80 3.5 In2O3:Mo Sputtering 5.9x10-4 90 ZnO Reactive ev 10-3 88 19.6 2.2 2.05 2.1 [108] 3.5 [119] 4x1020 14 3.85 7.7 27 2.0 2.0 10 [120] 8.0x1020 30 [121] 8.8x1020 43 [122] 1x1020 [123] 12 1.4x1021 53.5 [124] 1.9x1020 12 [125] 6.0x1020 16 [126] 4.3 5.2x1020 20.2 [127] 3.3 1x1020 [128] 10 ZnO Sputtering 2x10-3 >80 ZnO:Al Sputtering 10-2 90 ZnO:Al CVD 3.3x10-4 85 49.2 ZnO:Al PLD 3.7x10-4 90 28.3 ZnO:Ga Sputtering 10-3 >85 ZnO:In Sputtering 2x10-2 >80 Zn3In2O6 PLD 1.0x10-3 85 ZnSnO3 Sputtering 4x10-3 >80 4 3.52 3.8 1.98 3.59 3.29 1.85 3.4 1.2x1020 16 [129] 4.7x1020 1.47 [130] 8.0x1020 35 [131] 8.0x1020 18 [132] 10x1020 10 [133] 7x1019 1.9 [134] 4.0x1020 20 [135] 1x1020 10 [136] Table 1.4 Reported properties of p-type transparent conducting oxides. TCO Deposition σ (Scm-1) method n (cm-3) µ (cm2/s V) T Eg S Ea (%) (eV) μV/K (eV) +214 0.22 2.7x1019 0.13 [137] 0.12 1.8x1019 0.16 [138] 6.1x1017 0.46 [139] >1.0 [140] CuAlO2 PLD 0.34 70 3.5 CuAlO2 CVD 2 ˂70 3.75 SrCu2O2 PLD 4.8x10-2 75 3.3 +260 0.10 CuYO2:Ca Thermal ev. 1.0 50 3.5 +275 0.13 AgCoO2 Sputtering 0.2 50 4.15 +220 0.07 CuGaO2 PLD 6.3x10-2 80 3.2 +560 ZnO:P Sputtering 1.7 ZnO:N PLD 0.5 3.35 85 + Ref. mobility [141] 1.7x1018 0.23 [142] 1.0x1017 0.53 [143] 6x1018 0.1 [144] Table 1.5 TCO semiconductors for thin-film transparent electrodes. Material Dopant or compound SnO2 Sb, F, As,Nb, Ta In2O3 Sn, Ge,Mo, F, Ti,Zr, Hf,Nb, Ta,W,Te ZnO Al,Ga, B, In,Y,Sc, F, V, Si,Ge, Ti,Zr, Hf 28 CdO In, Sn ZnO–SnO2 Zn2SnO4, ZnSnO3 In2O3–SnO2 In4Sn3O12 ZnO–In2O3 Zn2In2O5, Zn3In2O6 CdO–SnO2 Cd2SnO4, CdSnO3 CdO–In2O3 CdIn2O4 MgIn2O4 GaInO3, (Ga, In)2O3 Sn, Ge CdSb2O6 Y ZnO–In2O3–SnO2 Zn2In2O5−In4Sn3O12 CdO–In2O3–SnO2 CdIn2O4−Cd2SnO4 ZnO–CdO–In2O3–SnO2 versatile base materials for development of novel magnetic, humidity, LPG, gas sensors, [145]. A wide variety of metal oxides exhibit sensitivity towards oxidizing (O2, NO2, SO2 etc.) and reducing (H2, hydrocarbon, LPG etc.) gases by a variation of their electrical properties. The gas sensor based on metal oxide semiconductor generally involves a catalytic reaction (e.g. oxidation or reduction) of the gas or vapour on the surface of the sensor. Different oxides like transition metal oxides (SnO2, ZnO, TiO2, Fe2O3), catalytic oxides (V2O5, MoO3, CuO, NiO), metals deposited on oxide supports (Pt/SnO2, Pt/ZnO, Pd/SnO2) and mixed (or complex) oxides (La2–xSrxCuO4) exhibit different physical properties on exposure to different gas species [146]. These oxides are being used for many applications due to their low price, robustness and simple measurement electronics. In these devices, electrical conductivity of oxides varies with the composition of the gas atmosphere surrounding them.Due to the recent advent of nanoscience , nanostructured semiconductor metal oxides as gas-sensing materials have attracted great attention for a long time due to their advantageous features, such as high sensitivity under ambient conditions, low cost and simplicity in fabrication [147]. Among them zinc oxide (ZnO) with its wide band gap energy (3.10–3.40 eV) and room temperature resistivity in terms 29 of several mega ohms is one of earliest discovered and most widely applied oxide gassensing materials. This is primarily due to the high mobility of conduction electrons in the material and good chemical and thermal stability under operating conditions [148, 149]. However, most of the ZnO gas sensors are based on films, whose performance is severely hampered by the limited surface-to-volume ratio. In addition, these thin film gas sensors usually have to operate at relatively high temperatures of over 673K [150]. A typical fabricated high-temperature gas sensor unit is shown in figure 1.9. 1.5 METAL OXIDE SEMICONDUCTOR AS DILUTE MAGNETIC SEMICONDUCTORS (DMS) Finally a new and most interesting field in which metal oxide semiconductors play a crucial role is oxide-diluted magnetic semiconductors (O-DMS). Diluted magnetic semiconductors (DMSs) combine a non-magnetic semiconductor with a transition metal (TM) dopant, e.g. Co, Cr, Cu, Fe, Ni, or Mn, resulting in interactions not present in the parent compounds. Among them are s−d exchange interaction between band carriers and localized magnetic moments of the TM ions, and the d –d interaction between the ions themselves. DMSs can be divided into two groups. In the first group are materials where the magnetic ions concentrate in nanosized regions inside the host semiconductor material, forming local condensed magnetic semiconductors (CMSs). Second group consists of materials that have the magnetic ions randomly distributed throughout the semiconductor matrix [151]. Current research interests in these DMS compounds are mainly aimed towards second-generation spintronics applications, where high spin polarization of the charge carriers and compatibility with current semiconductor materials used in industry are desirable. For use in industrial scale, these materials should also have their magnetic Curie temperatures (TC) above room temperature, and they should be available as both n- and p-type materials for direct use in semiconducting junction applications like transistors [152]. Most DMS materials studied so far have low TC values, so they are not suitable for spintronics applications [153, 154]. These include Mndoped III-V group semiconductors, which have been the most studied DMS materials [155]; for example TC of only 110 K has been reported for Ga1−xMnxAs [156]. 30 The O-DMS have attracted a great deal of interest in recent years due to the possibility of inducing room temperature ferromagnetism (RTFM). These materials are of particular interest for spintronic (spin transfer electronics) devices such as spin valves [157]. In 2000, room temperature ferromagnetism (RTFM) in Mn-doped p-type GaN and ZnO was predicted by Dietl et al. using Zener model [158]. These predictions were soon experimentally confirmed for both materials [159, 160]. Since then, RTFM has been reported in several other materials, like Co- or Cr-doped AlN [161] and Mn-doped GaP [162]. Especially dilute magnetic oxides like ZnO are a promising research field towards novel applications like transparent spintronics. So far, a variety of semiconductor materials, called diluted magnetic semiconductors (DMS) [157], combine the two interesting properties: semiconducting and magnetic. Such a compound (figure 1.8(b)) is an alloy between a non-magnetic semiconductor (figure 1.8(c)) and a magnetic element. Many DMS of III–V (GaAs) or II–VI (CdTe) types have been obtained by doping semiconductors with magnetic impurities (Mn, for example) but most of them have a low Curie temperature (TC) which limited their interest [163]. A theoretical prediction by Dietl et al [158] also demonstrates that the Curie temperature can be increased above room temperature in p-type semiconductor-based DMS (see figure 1.9). Figure 1.7 A typical fabricated high-temperature gas sensor unit. 31 Figure 1.8 The different types of semiconductors: (A) a magnetic semiconductor; (B) a DMS and (C) a non-magnetic semiconductor. Figure 1.9 Computed values of Curie temperature for various p-type semiconductors containing 5% of Mn and 3.5 × 1020 hole cm−3 (from [158]). The calculations also show that ferromagnetism (FM) is stable in a DMS which is based on a wide bandgap semiconductor. In addition to that, FM of ZnO-based semiconductors were investigated by ab initio calculations based on the local density approximation [163]. Here, a brief review of the experimental work done over the last few years has been presented. 1.5.1. ZnO-based materials: Zn1−xMxO (M = Co, Mn, V, Fe. . .) ZnO is a II–VI compound semiconductor with a wide bandgap energy (Eg = 3.35 eV) and is interesting from the viewpoint of forming a transparent ferromagnetic material. Also, it has electron (n-type) conductivity naturally but p-type conductivity can also be induced by using a co-doping technique [164]. Theoretical work on ZnO system done by Sato and Katayama-Yoshida [163] showed, using first-principles calculations, that doping by 3d transitionmetal atoms, such as V, Cr, Fe, Co and Ni, in the ZnO matrix exhibits a ferromagnetic ordering without any additional carrier doping while Ti and Cu result in a 32 paramagnetic state. In the case of Mn doping, the calculations show a ferromagnetic state is induced by hole doping. Keeping in mind that highly conductive p-type ZnO can be obtained by the co-doping method [165], the theoretical predictions have opened the route for experimentalists. Soon after, several doping elements (essentially 3d transition elements) have been used, including Mg [166], Ni [1167, 168], S [169], V [170], Mn [171, 172–176], Cr [171, 176], Fe [176, 177] and also Co [171, 176, 178–185]. Many studies were carried on Co:ZnO films which were deposited either by radiofrequency magnetron co-sputtering [175], pulsed laser deposition (PLD) using a KrF laser [179, 180–182, 184] or a sol–gel method [185]. Due to the wurtzite (hexagonal) structure of ZnO, which is conserved upon doping [160, 179], the substrates used are sapphire (0001)-oriented corresponding to the lower mismatch between the film and the substrate (2%). The films are grown using a ceramic target made by a standard solid-state reaction technique (ZnO and CoO are mixed together, calcined at 500 ◦C for 7 h and sintered at 950 ◦C for 12 h in air [184]) but it is also possible to synthesize the films starting from pure metal targets of Zn and Co [168] or two oxide targets (this technique is called alternating deposition, AD) of ZnO and Zn1−xCoxO [182]. This method allows a homogeneous films’ repartition of the Co inside the structure and precise control of the Co content [168, 182] but this also seems possible using a sol–gel process [185]. But more importantly the AD method showed a better crystallinity than conventionalmethods [182]. The typical deposition conditions of laser ablated films are a temperature of 600 ◦C, apartial pressure of oxygen close to 10−5–5×10−5 Torr [160, 168, 182, 184] and a laser energy [160, 168, 178, 184] of 1–3 Jcm−2. The films are sensitive to the deposition conditions as observed in many oxides. 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