Express Series
Multi-Configuration Composite Body Bridge / Frac Plugs
The ProDrill Express Series Bridge and Frac Plugs
utilize a unique combination of composites to provide
a dependable, durable, and cost-efficient method for
temporary zone isolation during stage fracs in both
vertical and horizontal wells. The Express Series
Plugs are constructed primarily from composite with
cast iron slips ensuring fast drill times while
remaining reliable.
The Express Series Plug is a multi-configuration
plug allowing for a user to easily convert the tool from
a Ball Drop to a Caged Ball or Bridge Plug. This conversion is easily obtained using two simple kits (Bridging
Pin / Caged Ball Assembly). Express Series Plugs can
be run with any wireline setting tool or tubing run
hydraulic setting tool. Cast iron slips are hardened to
wicker depth only and can be set in up to P110 casing.
Available in 4 ½” and 5 ½” (other sizes pending).
Sets securely in up to P110 Grade Casing.
Compact and easy running.
Patent Pending.
Consistent Drill Times of 13-20 minutes or less.
Utilizes unique “Lug” design on the top and muleshoe bottom
ensuring that the plugs do not spin during drill out. Lug shoe
also available.
Express Series Bridge: The Express Series Bridge Plug is
converted using a simple composite “Bridging Pin” that
is threaded into the mandrel while sealing in the Inner
Diameter. This plugged ID is drilled out before the top
slip, thus allowing the upper and lower zones to equalize
during drill out. Note: Operating range listed in the
specification table refers to the differential pressure
rating from above. The differential pressure rating from
below is 6,000 psi.
Express Series Ball Drop Frac: After the Ball Drop Frac
Plug is set, the inner diameter remains open thus
allowing wireline operators to continue work above.
A ball is then dropped from the surface and pumped
down until it seats on the tool. Once the ball is seated,
the operator can pressure up against the
Frac Plug.
Express Series Caged Ball Frac Plug: Similar to the Ball
Drop Frac Plugs, although the Caged Ball Frac Plug
houses the ball in the upper ID. This conversion is done
using a simple composite Ball Caged adapter. When
zonal pressure is greater from below the plug, the ball
cage allows the lower and upper zones to comingle.
When zonal pressure is greater from above, the ball
seats thus isolating the zones.
Plugs are set using a universal setting sleeve and
shear sleeve adapter.
Can be drilled using conventional tubing or coiled tubing.
Materials used in construction conducive
to a wide range of environments.
Slips are only hardened to wicker depth
for ease of drill out.
Pump Down Wiper available upon request.
Bridge
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Ball Drop
Caged Ball
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Express Series
Bridge
Ball Drop
Caged Ball
Pump Down Rubber
6k
Casing
O.D.
8k
Part Number
10k
Overall
Length
Casing
Wt.
Min
I.D.
Max
I.D.
Tool
O.D.
Operating
Range
Setting Tool
4
”
ECFP-4500-000
21.31”
9.5-13.5#
3.826
4.09
3.609
6K, 250 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-001
24.25”
9.5-13.5#
3.826
4.09
3.609
8K, 275 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-002
24.25”
9.5-13.5#
3.826
4.09
3.609
10K, 300 Deg
Baker #10 / 3 ½" G.O.
4
”
ECBP-4500-000
21.31”
9.5-13.5#
3.826
4.09
3.609
6K, 250 Deg
Baker #10 / 3 ½" G.O.
4
”
ECBP-4500-001
24.25”
9.5-13.5#
3.826
4.09
3.609
8K, 275 Deg
Baker #10 / 3 ½" G.O.
4
”
ECBP-4500-002
24.25”
9.5-13.5#
3.826
4.09
3.609
10K, 300 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-000CB
21.85”
9.5-13.5#
3.826
4.09
3.609
6K, 250 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-001CB
25.10”
9.5-13.5#
3.826
4.09
3.609
8K, 275 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-002CB
25.10”
9.5-13.5#
3.826
4.09
3.609
10K, 300 Deg
Baker #10 / 3 ½" G.O.
5
”
ECFP-5500-000
21.58”
13-23#
4.580
5.044
4.425
6K, 250 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-001
24.50”
13-23#
4.580
5.044
4.425
8K, 275 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-002
24.50”
13-23#
4.580
5.044
4.425
10K, 300 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECBP-5500-000
21.58”
13-23#
4.580
5.044
4.425
6K, 250 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECBP-5500-001
24.50”
13-23#
4.580
5.044
4.425
8K, 275 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECBP-5500-002
24.50”
13-23#
4.580
5.044
4.425
10K, 300 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-000CB
22.12”
13-23#
4.580
5.044
4.425
6K, 250 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-001CB
25.35”
13-23#
4.580
5.044
4.425
8K, 275 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-002CB
25.35”
13-23#
4.580
5.044
4.425
10K, 300 Deg
Baker #10 / Baker #20 / 3
” GO
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Express Series
Ball Drop Frac Plug Configuration
After the Ball Drop Frac Plug is set, the inner
diameter remains open thus allowing wireline
operators to continue work above. A ball is then
dropped from the surface and pumped down until
it seats on the tool. Once the ball is seated, the
operator can pressure up against the Frac Plug.
The Shear Sleeve Adapter used to set the plugs is
designed so that the user can, if needed, run the
Drop Ball “in place” inside the Adapter. This gives
the user to choice to utilize the plug as a Flow
Back Plug without having to drop the ball
from the surface.
Ball Drop
Casing
O.D.
Part Number
Overall
Length
Casing
Wt.
Min
I.D.
Max
I.D.
Tool
O.D.
Operating
Range
Setting Tool
4
”
ECFP-4500-000
21.31”
9.5-13.5#
3.826
4.09
3.609
6K, 250 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-001
24.25”
9.5-13.5#
3.826
4.09
3.609
8K, 275 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-002
24.25”
9.5-13.5#
3.826
4.09
3.609
10K, 300 Deg
Baker #10 / 3 ½" G.O.
5
”
ECFP-5500-000
21.58”
13-23#
4.580
5.044
4.425
6K, 250 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-001
24.50”
13-23#
4.580
5.044
4.425
8K, 275 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-002
24.50”
13-23#
4.580
5.044
4.425
10K, 300 Deg
Baker #10 / Baker #20 / 3
” GO
Accessory
Part Number
1 11/16" Composite Drop Ball for 4 ½"
ECFP-4500-031
ECFP-5500-031
2” Composite Drop Ball for 5 ½"
5
” Pump Down Rubber
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Express Series
Bridge Plug Configuration
The Express Series Bridge Plug is converted
using a simple composite “Bridging Pin” that is
threaded into the mandrel while sealing in the
Inner Diameter. This plugged ID is drilled out
before the top slip, thus allowing the upper
and lower zones to equalize during drill out.
Note: Operating range listed in the specification
table refers to the differential pressure rating
from above. The differential pressure rating
from below is 6,000 psi.
Bridge
Casing
O.D.
Part Number
Overall
Length
Casing
Wt.
Min
I.D.
Max
I.D.
Tool
O.D.
Operating
Range
Setting Tool
4
”
ECBP-4500-000
21.31”
9.5-13.5#
3.826
4.09
3.609
6K, 250 Deg
Baker #10 / 3 ½" G.O.
4
”
ECBP-4500-001
24.25”
9.5-13.5#
3.826
4.09
3.609
8K, 275 Deg
Baker #10 / 3 ½" G.O.
4
”
ECBP-4500-002
24.25”
9.5-13.5#
3.826
4.09
3.609
10K, 300 Deg
Baker #10 / 3 ½" G.O.
5
”
ECBP-5500-000
21.58”
13-23#
4.580
5.044
4.425
6K, 250 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECBP-5500-001
24.50”
13-23#
4.580
5.044
4.425
8K, 275 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECBP-5500-002
24.50”
13-23#
4.580
5.044
4.425
10K, 300 Deg
Baker #10 / Baker #20 / 3
” GO
Accessory
Part Number
4 1/2" Composite Bridging Pin
ECBP-4500-060
5 1/2" Composite Bridging Pin
ECBP-5500-060
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Express Series
Caged Ball Frac Plug Configuration
The Express Series Caged Ball Frac utilizes a
simple Ball / Cage Adapter that houses a ¾”
Brass Ball in the upper ID of the plug. When
zonal pressure is greater from below the plug,
the ball cage allows the lower and upper
zones to comingle. When zonal pressure is
greater from above, the ball seats thus
isolating the zones.
Caged Ball
Casing
O.D.
Part Number
Overall
Length
Casing
Wt.
Min
I.D.
Max
I.D.
Tool
O.D.
Operating
Range
Setting Tool
4
”
ECFP-4500-000CB
21.85”
9.5-13.5#
3.826
4.09
3.609
6K, 250 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-001CB
25.10”
9.5-13.5#
3.826
4.09
3.609
8K, 275 Deg
Baker #10 / 3 ½" G.O.
4
”
ECFP-4500-002CB
25.10”
9.5-13.5#
3.826
4.09
3.609
10K, 300 Deg
Baker #10 / 3 ½" G.O.
5
”
ECFP-5500-000CB
22.12”
13-23#
4.580
5.044
4.425
6K, 250 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-001CB
25.35”
13-23#
4.580
5.044
4.425
8K, 275 Deg
Baker #10 / Baker #20 / 3
” GO
5
”
ECFP-5500-002CB
25.35”
13-23#
4.580
5.044
4.425
10K, 300 Deg
Baker #10 / Baker #20 / 3
” GO
Accessory
Part Number
4 1/2" Composite Caged Ball Assembly
ECFP-4500-108-A
5 1/2" Composite Caged Ball Assembly
ECFP-5500-108-A
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Express Series
Setting Equipment
Express Series Plugs are set using a universal
Setting Sleeve and Shear Sleeve Adapter. Setting
kits are designed to be run on any wireline setting
tool or tubing run hydraulic setting tool with either
Baker #10, Baker #20 or 3 ½” G.O. connections.
The Shear Sleeve Adapter is placed around the top
of the plug and secured using steel shear screws
while the Setting Sleeve is installed around the
Shear Adapter and down to the top slip.
The Setting Assembly utilizes an Adjuster Nut that
mates the directly to the setting tool. The Setting
Sleeve is allowed to be threaded upwards past the
Adjuster Nut and secured onto the setting tool.
Setting Sleeve
Part Number
Description
Sleeve Adapter
Overall Length
Weld I.D.
EWST-BK10-ASM-45
Setting Sleeve, 4 ½” on Baker #10
18.25”
E4-1
EWST-BK10-180
Shear Sleeve Adapter, 4 ½” on Baker #10
9.73”
E4-1
EWST-3625-181
Setting Sleeve, 4 ½” on 3 ½” G.O
22
7/
8”
E4-G
EWST-3625-190
Shear Sleeve Adapter, 4 ½” on 3 ½” G.O
18
7/
8”
E4-G
EWST-BK10-ASM
Setting Sleeve Assembly - 5
22
7/
8”
E5-1
EWST-BK10-203
Shear Sleeve Adapter – 5
9.00”
E5-1
EWST-BK20-ASM
Setting Sleeve – 5
EWST-BK20-202
Shear Sleeve Adapter – 5
EWST-3625-ASM
Setting Sleeve – 5
EWST-3625-180
Shear Sleeve Adapter – 5
ECFP-5500-028
Shear Screws for Shear Sleeve Adapter
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” on Baker #10
” on Baker #10
” on Baker #20
” on 3
22
” on Baker #20
” G.O.
” on 3
(940) 458-3778
9.00”
22
” G.O.
|
7/
16”
7/
16”
E5-2
E5-2
E5-G
16.50”
E5-G
9/16”
N/A
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Express Series
Composite Multi-Configuration Plugs
Use bit and scraper in casing to remove any cement and
scale from casing wall before you run any equipment
that grips the casing.
Before running any plugs in hole, a junk basket and
gage ring should be run for the appropriate size casing.
Choose correct size plug for casing. Composite Plugs
usually cover the complete casing weight range.
Snug the tension sleeve correctly. Do not over tighten.
Be sure that nut is tightened correctly.
Do not allow the weight of the string to set on the
shoe of the plug when setting into well head.
Guide the plug through lubricator and rams before
setting lubricator in place. If the well has pressure on
it, be sure to raise tools to the top of the lubricator
Install the plug on the setting tool correctly. Do not
over tighten.
before opening well head to pressure.
Running speed should be limited to 150 feet per
Use correct setting tool size for the plug that you are
running. Baker 10 or Go Compact for the 4 ½” and
Baker #10, Baker #20 or Go Compact for the 5 ½” or
larger.
All setting tools should be thoroughly redressed before
each run.
Be sure that all oil levels are correct for the setting
tool/temperature you are running.
minute. Be extremely careful going into liner tops.
If you experience a misfire, do not pull out of hole any
faster than 150 feet per minute.
Never set plugs in casing collars.
Always set plugs in static well conditions.
Never perforate any closer than 50 feet to a plug.
Use the lock spring on all tools designed for use with a
lock spring.
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Contact Info
Wireline Solutions
403 Acker Street
PO Box 817
Sanger, TX 76266
Tel: (940) 458-3778
Fax: (940) 458-3226
Email: [email protected]
www.wirelinesolutions.com
www.prodrillplugs.com