Data QA/QC Techniques VIM’s 10-Step Program To Compliance Success Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 2 Step 1 Identify Compliance Parameters • Determine compliance averages: NSPS, Permit, Local District Rules, Part 75, etc. • Define operating conditions: Is it in the permit? SU/SD – duration, mode change, fuel type • Define (and document!!) compliance averages: How to calculate a valid hour, 3-hr roll, 24-hr, etc. See example provided in handout Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 3 Step 2 Review emissions data • Print out automatically each morning • Configure and review the following types: Hourly operational data (raw and calculated) Hourly compliance data (downtime and EE) Daily calibration • Verify values fall within acceptable ranges for source type • Verify operating conditions Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 4 Step 3 • • • • Track and Triage Alarms Eliminate nuisance alarms! Do alarms show a pattern of systemic trouble? (i.e., does analyzer x fail the cal check every morning?) Is a trouble alarm issued every night on component y? Does the startup cal check always fail? Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 5 Step 4 Identify and Perform Ongoing QA Testing • Fuel analysis and sampling Part 60 vs. Part 75 vs. Custom Fuel Schedules • Fuel meter tests (P75) Primary element, flow meter accuracy and transmitters • CEM related tests RATA, Linearity, CGAs, Flow to Load Part 60 vs. Part 75 (see handout) Flow probe leak checks (Δp probes) Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 6 Step 5 Schedule and Perform Hardware Preventive Maintenance • Develop a schedule based on manufacturer’s recommendations (modify based on experience) • Record the schedule in the QA Plan Along with Spare Parts list! • Implement the schedule as developed • Follow EPA’s Recertification and Diagnostic Testing Policy Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 7 Step 5, continued • Be sure you’ve covered these maintenance activities (if appropriate for your installation): Opacity 3-filter checks Analyzer zero checks Calibration & sample line cleaning • Have a procedure in place for managing the gas cylinders and the certification sheets Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 8 Step 6 Generate and Evaluate Part 75 Reports • Does data pass the “red face” test Do hourly averages and calculations look reasonable? Do you have data for every hour of operation? Do you have a cal check for every day of operation? Does PMA transition properly? • Can you account for every period of missing data with a maintenance log entry? • Have all tests been completed and reported? Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 9 Step 7 Generate and Evaluate Part 60 Reports • Does data pass the “red face” test Do hourly averages and calculations look reasonable? Are all Downtime and EE Events accounted for? • Can you account for every period of missing data with a maintenance log entry? • Were proper notifications made for EE events? • Do alarm events for excess emissions translate to an entry on the EER? Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 10 Step 8 Compliance Tools • Use DAHS or export data to MS Excel and graph key reporting elements See Trend Analysis and CO2 control chart • Track all (non-daily) QA events required and performed See QA Status report Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 11 Step 9 Submit reports & organize paperwork • Maintain emission reports, evaluations and submittal transactions in same place • Organize and file QA test field sheets • Confirm submissions took place Part 75 – by reviewing the submission log and the submission receipt (i.e. make sure it’s loaded on the EPA host!!) Part 60 – return receipt Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 12 Step 10 Stay ahead of the curve • Schedule QA tests to maximize operational flexibility and minimize monitor downtime • Watch EPA CAMD’s “what’s new page” PQA’s ECMPS Support website – register to get announcements • EPA applicability determination index • Conduct internal audits (using Part 75 field audit manual) • Vendor newsletter and announcements Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 13 Resources • EPA Field Audit Manual http://www.epa.gov/airmarkets/emissions/audits.html • PQA ECMPS Support Website and Blog: http://ecmps.pqa.com/ Client Tool software downloads and tutorials Monitoring Plan, QA/Certification, and Emissions Reporting Instructions • Policy Manual http://www.epa.gov/airmarkets/emissions/monitoring.html Copyright 2009. VIM Technologies, Inc. All Rights Reserved. 14
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