Contact Image Sensors (CIS) Proven technology captures industrial imaging CONTACT IMAGE SENSOR CIS - Contact Imaging Sensor for imaging of flat objects CIS is a fully developed technology and established in various applications, e.g. in scanners, copy machines, bank note scanners CIS solution offers high resolution and excellent colour reproduction Compact scanning unit Early CIS application INFOTEC 6000 (WIKIPEDIA) CONTACT IMAGE SENSOR On-going improvements allow industrial solutions Standard Camera Link interface Integrated illumination High colour fidelity High resolution Scanning speed Compact design CONTACT IMAGE SENSOR CIS technology will step into new applications in the industry High value print-inspection (Banknotes, Security Paper, OVDs) High-end document scanning PCB inspection Solder paste inspection Packaging Glass inspection Wood sample scanning TWO APPROACHES TO LINE-SCAN Modular concept with single components Combination of line scan camera, lens and external line light Scalable resolution and field of view Significant working distance Usable for flat and uneven objects Multi scan or multi camera CIS unit as integrated package Integrated unit: Sensor, lens and lighting in one housing Pixels are mapped 1:1 to the object with lens array Small working distance No lens effects (distortion) Easy alignment Only for flat objects because of low depth of focus CIS CONFIGURATION Key components Integrated LED, high intensity and homogeneity Selfoc lens array, 12 mm working distance Sensor IC (Array) High speed operation Precise chip alignment ASIC chip for image processing Pixel correction, line alignment Digital output with CameraLink interface CIS CONFIGURATION Composition of the lens unit Imaging with selfoc lens array Gradient lenses Linear arranged Each lens forms a small image Image circle is larger than lens aperture Two or more rows MITSUBISHI CIS Specification of the KD series Scanning width: 309 mm, 617 mm and 926 mm Tri linear CMOS RGB Sensor Integrated white LED illumination Pixel Density: 600 dpi Number of Pixels: 7k, 15k and 22k (24bit) Max line rate: 44 us/line (23kHz, 960mm/s) Interface: CameraLink Base or Medium Focal Point: +12mm from glass surface +- 0,5 mm depth of focus CIS Configuration KD - series CIS Pixel Configuration 84.67 typ. P1 P1 P2 42.33 42.33 42.34 Unit :um 42.33 42.33 B G R 1 2 3 4 303 33 Dimension of Photo-Diode Color Sensor IC for Machine Vision applications 29 304 CIS Pixel Configuration Source: Manufacturer Function Spec CIS Sensor CIS LEDs CIS DoF CIS Block Diagram CN91 CN92 [VLEDI] (+24V) [CONT] [GND-LED] Constant Current Circuit AFE_3 4 AFE_5 AFE_6 AFE_7 AFE_8 Topaz 4 4 [SERTFG] [SERTC] CN11 4 CN 4 [Z0-3] [GND] CN13 LED-Board_C [VDD] (+5V) [SERTFG] [SERTC] CN1-21 LED-Board_B 4 4 4 [X0-3] 4 [Y0-3] 4 [Z0-3] CN22 48 47 46 45 44 43 42 41 CN23 LED-Board_B LED-Board_A Driver-Board(2pcs.) Driver-Board(2pcs.) Constant Current Circuit [GND-LED] 39 38 37 36 4 LVDS-IC 4 [Y0-3] CN12 4 4 4 4 FPGA 4 4 [X0-3] Topaz 4 4 4 LVDS-IC [VDD] (+5V) AFE_12 4 Topaz FPGA [GND] AFE_11 Color Sensor-IC 4 4 4 4 4 4 AFE_10 4 Topaz 4 4 4 35 AFE_9 4 4 CN LED-Board_C 34 33 32 31 30 29 28 27 26 25 24 23 LED-Board_B 22 21 20 19 18 AFE_4 4 4 17 16 15 14 13 12 11 9 10 8 7 6 AFE_2 LED-Board_B Signal Processing Board AFE_1 5 4 3 2 1 LED-Board_A Driver-Board(2pcs.) Sensor Board Driver-Board(2pcs.) CN [VLEDI] (+24V) Constant Current Circuit 40 [CONT] [GND-LED] [CONT] CN91 Constant Current Circuit [VLEDI] (+24V) [GND-LED] [CONT] CN92 [VLEDI] (+24V) CN FRAME GRABBER ADAPTION How to acquire and process high speed image data? Example: CIS KD 926mm with 22k pixels (DIN A 0) Data rate up to 1.5GB/s 3 CameraLink Medium frame grabbers required! Our recommendations are: Frame grabbers with on-board FPGAs for real-time pre-processing Silicon Software microEnable IV Teledyne DALSA Xcelera VX4 Supported by Common Vision Blox CIS Roadmap Item Unit KD6R309AX/AX2 KD6R617AX/AX2 KD6R926AX/AX2 Scan width mm 309 / 617 / 926 309 / 617 / 926 309 / 617 / 926 309 / 617 / 926 Valid pixels pixel 7,296 /14,592 / 21,888 × R/G/B color 7,296 /14,592 / 21,888 × R/G/B color 7,296 /14,592 / 21,888 Monochrome 7,296 /14,592 / 21,888 Monochrome Resolution dpi*1 600 600 600 600 Scann speed kHz 23 / 11 *2 KD6R309AX2-NL KD6R617AX2-NL KD6R926AX2-NL KD6R309MX KD6R617MX KD6R926MX KD6R309MX-NL KD6R617MX-NL KD6R926MX-NL 23 / 11 *2 45 / 22 *3 45 / 22 *3 Data format - Camera Link @TM Camera Link @TM Camera Link @TM Camera Link @TM Port - 1 / 2 / 3*4 1 / 2 / 3 *4 1 / 2 / 3 *4 1 / 2 / 3 *4 MHz 84 max. 84 max. 84 max. 84 max. Signal function - ①Black&White shading ②Offset ③PGA ④Pixel interpolation ⑤γ correction, etc ①Black&White shading ②Offset ③PGA ④Pixel interpolation ⑤γ correction, etc ①Black&White shading ②Offset ③PGA ④Pixel interpolation ⑤γ correction, etc ①Black&White shading ②Offset ③PGA ④Pixel interpolation ⑤γ correction, etc Illumination - White LED array - White LED array - Focal point mm 12.0 14.5 12.0 14.5 Outline mm 420 / 731 / 1,040 ×63×71 420 / 731 / 1,040 ×60×73 420 / 731 / 1,040 ×63×71 420 / 731 / 1,040 ×60×73 Weight kg 1.9 / 3.3 / 4.8 1.2 / 2.3 / 3.3 1.9 / 3.3 / 4.8 1.2 / 2.3 / 3.3 MP schedule - Now! Q1 2014 Q2/3 2014 Q2/3 2014 Output CLK STRATEGIC PARTNERSHIP Mitsubishi Electric has many years of experience in the development of compact optical colour readers, mainly for high-end document scanning with the highest scan rates. The new KD series of CIS feature a CameraLink interface, increased working distance and higher speeds and are the first CIS targeted at the Machine Vision industry. STEMMER IMAGING is the strategic partner for the distribution of Mitsubishi Electric Europe´s CIS throughout Europe. Thank you for your attention! STEMMER IMAGING GmbH Gutenbergstraße 9 – 13 82178 Puchheim, Germany Phone: Fax: +49 89 80902-0 +49 89 80902-116 [email protected] www.stemmer-imaging.de
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