The Laser Reference Line Method and its Comparison to a Total Station in an ATLAS like Configuration. JINR: V. Batusov, J. Budagov, M. Lyablin CERN: J-Ch. Gayde, B. Di Girolamo, D. Mergelkuhl, M. Nessi Presented by V. Batusov , M.Lyablin Formulation of the ATLAS needs ATLAS Experimental Hall Beam-pipe Central part BP1 BP2 Т Beam-pipe at cavern end Base of the ATLAS Beam-pipe at cavern end Tasks that can be solved using the LRL : - Metrological measurements in inaccessible conditions for existing methods - On-line position control of ATLAS detector and subsistence in date taking period - Connection of the on-line coordinate systems of the LHC and detectors in date taking period Laser Reference Line: Operation and Design Position of the measuring General design The center of angular positionerО1 quadrant photoreceiverQPr1 Θ Φ О1 Laser beam β Laser in the angular positioner Measured object-В О2 О3 A The end pointО2 of the laser reference line - the center of the quadrant photoreceiver QPr2 Laser reference line includes as a “key points”: Starting point O1 Endpoint O2 Measuring point O3 Pipe adjustment – use parts of pipes for combining of the laser and total station measurements AdapterАwith total station target Final QPr2 with adapter А2 Collimator T BP1 Laser with angular positioner Z Y X BP2 Laser beam adapter А1with QPr1 Measuring stations in global coordinate system BP1,BP2-parts of pipes to install the laser and quadrant photodetector T-measurement pipe XYZ-global coordinate system LFL adjustment of the pipe QPr1 with adapter А1 BP2 BP1 Z´ T Y´ X´ Final QPr2 with adapter А2 Laser beam Laser with angular positioner Part of the beam-pipe mock-up for the adjusting For measurements of the coordinates of the centers of ends of the measured pipe T one use a local coordinate system X’Y’Z’ Joint LFL and Total Station measurement procedure Basic scheme The Total Station target with adapter A1 Laser 2D – linear positioner Z’ Т1 Т A В1 Laser beam X’ Y’ В2 B Т2 Z The quadrant photoreceiver QPr1 O with adapterA2 X Y C D The measurement stations– global coordinate system • we used universal adapters A1 and A2 for the points A, B, B1 and B2 measurements in the LFL • we aligned the endpoint B of the LFL with 2D – linear positioner Local coordinate system in the joint measurements of the laser and Total Station measurement systems Z’ Y’ A QPr with adapter X’ B 1 B2 B T T1 16m T2 49.6m measurements were made at 16m distance from the laser length of the laser reference line was ~50m LRL measurement procedure QPr with adapter А1 D Laser ray Measuring tube T D D Base tube BP1 or BP2 Total station target with adapter A D offsets of total station target and of quadrant photodetector in the adapters has coincided Laser measurements calibration displacement of QPrin QPr steps of 50 ± 3µm precision positioner in four directions U1 U2 U3 U4 Gravity vector The laser ray QPr1 QPr2 QPr3 QPr4 multimeters U1, U2, U3, U4- signal from photodiodes Dimensionless values Sup, Sdown, Sleft, Sright, used in the construction of calibration curves U= U1+ U2+ U3+ U4 Quadrant detector was installed in the same position relative to the gravity vector Laser measurements calibration 0.8 0.8 0.7 0.7 0.6 Si Displacement Right, Left Displacement Up,Down 0.5 0.6 Si Up Down 0.4 0.5 Right Left 0.4 0.3 0.3 0.2 0.2 0.1 0.1 0.0 0.0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 (mm) (mm) 0,9 0,8 Si Displacement Vert, Hor 0,7 0,6 Hor Vert 0,5 0,4 0,3 0,2 0,1 0,0 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 (mm) calibration curves were determined in 4 directions- Up, Down, Left, Right then they were paired into the Horizontal and Vertical directions Laser measurements calibration 0.8 0.7 Averaged displacement 0.6 Smean 0.5 0.4 0.3 0.2 0.1 0.0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 (mm) An averaged calibration curve was used for the measurements of the positions of the centers of the ends of measured tube T LFL measurement precision The following sources influence on the LRL measurement accuracy: Inaccurate mechanical setting of the laser beam reference points with respect to the ends of the reference pipes. Fluctuation of refractive index of the air in which the laser beam propagates. Distortion of the laser beam shape by the collimation system. Accuracy of the calibration measurement system. Perpendicularity of the QPr with respect to the laser beam during the measurement. 100 Laser Fiducial Line measuring accuracy 80 () 60 40 20 0 0 10 20 30 40 50 L(m) Determination of the coordinates of the pipe ends using the averaged calibration curve 2D coordinate system:X´,Z´ QPr dX´ Z’ dZ´ В X´ Laser beam spot By using of the calibration curve the values dz, dx were determined This values are the coordinates of the center B of the end of the pipe measured in the local coordinate system X’, Z’ Comparison of the Laser and Total Station measurements Set 1 Total Station– Set 3 Set 2 Pipe end centers Pipe end centers Pipe end centers LRL difference Δ Horizontal (mm) Vertical (mm) B1 B2 B1 B2 B1 B2 0.06 0.02 −0.07 −0.15 0.12 0.37 −0.13 −0.11 −0.07 −0.15 −0.41 −0.35 Two series of measurements (Set 1, Set 3) have been available in which the position of the pipe T relative to the LRL has been chosen to be misaligned by d ≤ 0.5 mm corresponding to the linear portion of the calibration curve and one series of measurements (Set 2) with d ≥ 0.5 mm In the Set 1 and Set 3 data the average difference is = −0.07 mm with a spread of individual differences in the interval from −0.15 to 0.06 mm (σ=0.08mm) In the Set 2 data the values are = 0.24 mm with a spread of individual differences in the interval from −0.41 to 0.37 mm (σ=0.38mm) Conclusion An original method for precision measurements when alignment of beam pipe ends on a reference axis has been proposed and tested. The test measurements have been performed using jointly the LRL in a 2D local coordinate system and a Total Station survey instrument in a global 3D coordinate system. The fiducial marks at the pipe ends have been measured with both instrumentations. A transformation to a common coordinate system has been applied to allow the comparison of the results. The results of the measurements coincide to an accuracy of approximately ±100 µm in the directions perpendicular to a common reference line close to the middle of a 50m line. The test shows that the proposed LRL system is a promising method for the on-line positioningand monitoring of 2D coordinates of fiducial marks. It could be used for highly precise alignment of equipments linearly distributed. The tested system could be improved using the innovative laser-based metrological techniques that employ the phenomena of increased stability of the laser beam position in the air when it propagates in a pipe as it works as a three-dimensional acoustic resonator with standing sound waves could be integrated in the setup. This property is the physical basis for the development of a measurement technique with a significant gain in attainable accuracy.
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