Concept of Operations and High Level Requirements Framework for the Development of a Computational Tool for Bridge Deterioration Analysis by Gabrielle Sue Leesman A thesis submitted to the College of Engineering of Florida Institute of Technology in partial fulfillment of the requirements for the degree of Masters of Science in Systems Engineering Melbourne, Florida July, 2017 We the undersigned committee hereby approve the attached thesis, “Concept of Operations and High Level Requirements Framework for the Development of a Computational Tool for Bridge Deterioration Analysis” by Gabrielle Sue Leesman. _________________________________________________ Dr. Luis Daniel Otero Associate Professor of Engineering Systems College of Engineering _________________________________________________ Dr. Aldo Fabregas Ariza Assistant Professor of Engineering Systems College of Engineering _________________________________________________ Dr. Munevver Subasi Associate Professor of Mathematical Sciences College of Science _________________________________________________ Dr. Muzaffar Shaikh Department Head of Engineering Systems College of Engineering Abstract Concept of Operations and High Level Requirements Framework for the Development of a Computational Tool for Bridge Deterioration Analysis Author: Gabrielle Sue Leesman Advisor: Luis Daniel Otero, Ph. D. In developing the lifecycles of a system, maintenance and support must be considered. Associated with this portion of the life cycle are periods between needs of maintenance and the cost of each type of maintenance. Previously a few state deterioration models have been created separately to better predict these maintenance cycles for varying ages, materials, traffic flow, and environmental conditions in the deck, substructure, and superstructure of bridges. A particular analysis tool from previous studies involves the development of Markov Chain (MC) models. This paper presents a systematic process to develop MC bridge deterioration models for state/federal transportation agencies. A stepby-step implementation of the process to develop MC bridge deterioration models using data provided by the National Bridge Inventory (NBI) will be assessed. A description of a computational procedure created in Microsoft Excel will also provide an initial analyses of each states bridge deck deterioration models and areas of further study to ensure a more accurate deterioration prediction model. iii Table of Contents Table of Contents ................................................................................................... iv List of Figures ...........................................................................................................v List of Tables ........................................................................................................ viii Acknowledgement .................................................................................................. ix Dedication .................................................................................................................x Chapter 1 Introduction ............................................................................................1 Chapter 2 Review of Relevant Literature ..............................................................3 Chapter 3 System Definition ...................................................................................6 Defining Stakeholders ..................................................................................................... 6 CONOPS .......................................................................................................................... 7 Defining Main Requirements ....................................................................................... 10 Defining Sub - Requirements ....................................................................................... 11 Redevelopment of the Software Requirements ........................................................... 18 Chapter 4 Proof of Concept ..................................................................................21 Excel Initial Data Analysis Tool ................................................................................... 21 Florida Bridge Data....................................................................................................... 21 Chapter 5 Markovian Deterioration Models .......................................................38 General Approach ......................................................................................................... 38 Florida Bridge Deterioration Curve Data ................................................................... 39 Chapter 6 Future Work and Conclusions............................................................41 References ...............................................................................................................42 Appendix State Bridge Deterioration Curves......................................................44 iv List of Figures Figure 1 — List of Primary Stakeholders ..................................................................6 Figure 2 — CONOPS ................................................................................................7 Figure 3 — Use Case Diagram ................................................................................10 Figure 4 — Main Requirements Diagram ................................................................11 Figure 5 — Requirement 1 Sub Requirements ........................................................12 Figure 6 — Requirement 2 Sub Requirements ........................................................13 Figure 7 — Requirement 3 Sub Requirements ........................................................14 Figure 8 — Requirement 4 Sub Requirements ........................................................15 Figure 9 — Requirement 5 Sub Requirements ........................................................16 Figure 10 — Requirement 6 Sub Requirements ......................................................17 Figure 11 — Requirement 7 Sub Requirements ......................................................17 Figure 12 — Updated CONOPS ..............................................................................18 Figure 13 — Updated Use Cases .............................................................................19 Figure 14 — Updated Excel Requirements Diagram ..............................................20 Figure 15 — Useability Requirements Diagram ......................................................20 Figure 16 — FL Age vs. Sufficiency Rating in 2016 ..............................................22 Figure 17 — FL Age Post Reconstruction vs. Sufficiency Rating in 2016 .............22 Figure 18 — FL Age vs. Structural Rating in 2016 .................................................23 Figure 19 — FL Age Post Reconstruction vs. Structural Rating in 2016 ................24 Figure 20 — FL Deck Condition Rating in 1992 ....................................................26 Figure 21 — FL Deck Condition Rating in 2016 ....................................................26 Figure 22 — FL Superstructure Condition Rating in 1992......................................27 Figure 23 — FL Superstructure Condition Rating in 2016......................................27 Figure 24 — FL Substructure Condition Rating in 1992 .........................................28 Figure 25 — FL Substructure Condition Rating in 2016 .........................................28 Figure 26 — FL Age vs. Deck Condition Rating in 2016 .......................................29 Figure 27 — FL Age vs. Superstructure Condition Rating in 2016 ........................29 Figure 28 — FL Age Substructure Condition Rating in 2016 .................................30 Figure 29 — FL Material Type in 2016 ...................................................................31 Figure 30 — FL Support Type in 2016 ....................................................................31 Figure 31 — FL Structure Type in 2016 ..................................................................33 Figure 32 — FL Structure Type without Culverts in 2016 ......................................33 Figure 33 — FL Type of Deck Wearing Surface in 2016........................................34 Figure 34 — FL Type of Deck Protection in 2016 ..................................................35 Figure 35 — FL Average Daily Traffic in all Bridges.............................................36 Figure 36 — FL Average Daily Truck Traffic in All Bridges .................................37 Figure 37 — FL Deterioration Curves All Bridges .................................................40 Figure 38 — AK Deterioration Curves All Bridges ................................................44 v Figure 39 — AL Deterioration Curves All Bridges .................................................44 Figure 40 — AR Deterioration Curves All Bridges ................................................45 Figure 41 — AZ Deterioration Curves All Bridges .................................................45 Figure 42 — CA Deterioration Curves All Bridges ................................................46 Figure 43 — CO Deterioration Curves All Bridges ................................................46 Figure 44 — CT Deterioration Curves All Bridges .................................................47 Figure 45 — DC Deterioration Curves All Bridges ................................................47 Figure 46 — DE Deterioration Curves All Bridges .................................................48 Figure 47 — GA Deterioration Curves All Bridges ................................................48 Figure 48 — HI Deterioration Curves All Bridges ..................................................49 Figure 49 — IA Deterioration Curves All Bridges ..................................................49 Figure 50 — ID Deterioration Curves All Bridges ..................................................50 Figure 51 — IL Deterioration Curves All Bridges ..................................................50 Figure 52 — IN Deterioration Curves All Bridges ..................................................51 Figure 53 — KS Deterioration Curves All Bridges .................................................51 Figure 54 — KY Deterioration Curves All Bridges ................................................52 Figure 55 — LA Deterioration Curves All Bridges .................................................52 Figure 56 — MA Deterioration Curves All Bridges ................................................53 Figure 57 — MD Deterioration Curves All Bridges ................................................53 Figure 58 — ME Deterioration Curves All Bridges ................................................54 Figure 59 — MI Deterioration Curves All Bridges .................................................54 Figure 60 — MN Deterioration Curves All Bridges ................................................55 Figure 61 — MO Deterioration Curves All Bridges ................................................55 Figure 62 — MS Deterioration Curves All Bridges ................................................56 Figure 63 — MT Deterioration Curves All Bridges ................................................56 Figure 64 — NC Deterioration Curves All Bridges ................................................57 Figure 65 — ND Deterioration Curves All Bridges ................................................57 Figure 66 — NE Deterioration Curves All Bridges .................................................58 Figure 67 — NH Deterioration Curves All Bridges ................................................58 Figure 68 — NJ Deterioration Curves All Bridges ..................................................59 Figure 69 — NM Deterioration Curves All Bridges................................................59 Figure 70 — NV Deterioration Curves All Bridges ................................................60 Figure 71 — NY Deterioration Curves All Bridges ................................................60 Figure 72 — OH Deterioration Curves All Bridges ................................................61 Figure 73 — OK Deterioration Curves All Bridges ................................................61 Figure 74 — OR Deterioration Curves All Bridges ................................................62 Figure 75 — PA Deterioration Curves All Bridges .................................................62 Figure 76 — PR Deterioration Curves All Bridges .................................................63 Figure 77 — RI Deterioration Curves All Bridges ..................................................63 Figure 78 — SC Deterioration Curves All Bridges .................................................64 Figure 79 — SD Deterioration Curves All Bridges .................................................64 Figure 80 — TN Deterioration Curves All Bridges .................................................65 vi Figure 81 — TX Deterioration Curves All Bridges .................................................65 Figure 82 — UT Deterioration Curves All Bridges .................................................66 Figure 83 — VA Deterioration Curves All Bridges ................................................66 Figure 84 — VT Deterioration Curves All Bridges .................................................67 Figure 85 — WA Deterioration Curves All Bridges ...............................................67 Figure 86 — WI Deterioration Curves All Bridges .................................................68 Figure 87 — WV Deterioration Curves All Bridges ...............................................68 Figure 88 — WY Deterioration Curves All Bridges ...............................................69 vii List of Tables Table 1 — FL Condition Ratings in 1992 ................................................................25 Table 2 — FL Condition Rating in 2016 .................................................................25 Table 3 — FL Bridge Material Types ......................................................................30 Table 4 — FL Structure Type in 2016 .....................................................................32 Table 5 — FL Type of Deck Wearing Surface in 2016 ...........................................34 Table 6 — FL Type of Deck Protection in 2016 .....................................................35 Table 7 — FL Average Daily Traffic in All Bridges ...............................................36 Table 8 — FL Average Daily Truck Traffic in All Bridges ....................................37 Table 9 — Probability of Transitioning in Percentages ...........................................39 Table 10 — Years Inbetween Condition Transitions ..............................................39 viii Acknowledgement This thesis would not be possible without the endless support and advice of many people around me, only a small number of which I will be able to recognize here. First I would like to thank Jacqueline Hetherington, Residence Life Coordinator of Mary Star of the Sea at Florida Tech. She is an amazing colleague, ambitious leader, and expert multitasker. She never failed to take time out of her day to help me and was a constant guide on my journey through graduate school on both a personal and professional level. Thank you for being my role model and friend throughout our time together in graduate school. I would also like to thank my family not only for their financial support, but also for their patience and consistent efforts in encouraging me to pursue my dreams. This degree would not be possible without their sacrifices and love that they have shown over the years. A very special thank you to Andrew Luecker for introducing me to the technical components of bridge building and inspections. His passion for the topic was a huge inspiration in the thesis topic choice, and was a constant inspiration in continuing my work. I would like to extend a final set of gratitude to the various faculty and students at the Florida Institute of Technology for financial support, academic guidance, and on campus opportunities that I was afforded to make my college experience memorable and beyond supportive. ix Dedication This thesis is dedicated to my fiancé, Christopher Branchaud, for supporting me and encouraging me to continue in my efforts towards my degree despite numerous setbacks. Repeatedly he proved to me that we are all capable of so much more than we think we can handle. Not only must we persevere, but we can succeed in overcoming various obstacles. x 1 Chapter 1 Introduction When building a structure, the conception of the idea and development of the structure are not the only important steps that need to be taken into consideration. The entire lifecycle of a product must be developed at the initial point of system definition. The life cycle of a product includes the conception of the idea, followed by its creation, maintenance procedures, and eventually the product’s final retirement. Monitoring a product for needed repairs and the repair process are vital in the continuous use of many products especially those that are constantly utilized like bridges. To better understand what costs and influences are associated with maintenance for bridges, deterioration models can be created. These deterioration models will give insight as too how long a bridge has under given parameters before its condition rating degrades. These can also be used to predict maintenance intervals and eventual need for reconstruction. Models on a national scale are already in use for the Departments of Transportation across the United States of America. An academic trend has begun in creating these deterioration models on a state level. State deterioration models have proven to be statistically different from the national average for Michigan, Nebraska, and Florida, providing more insight to the Departments of Transportation about these state’s bridges. Development of the previously mentioned deterioration models is based on a variety of factors. Bridges can be analyzed based on average daily traffic (ADT), average daily truck traffic (ADTT), age, and material properties, for the bridge deck, superstructure, and substructure of state bridges. Using these factors and Markov chains, it is possible to develop individual state deterioration models. 2 The process of developing these deterioration models is nothing new, as previously stated. However, it is important that this process is able to be replicated with ease for the states that have not yet created their own bridge deterioration models. Developing a software tool using Microsoft Excel, will allow for the process of creating deterioration models to be a quick and easy process to do on an annual basis for each state. In order to create an efficient and easily usable program in Excel, the stakeholders, use cases, and requirements of the program must first be analyzed. With the knowledge of who is a stakeholder in this program, the uses of the program, and the requirements needed to construct the program, the various elements of software tools should require minimal alterations in the future. The next step will be to analyze the data that is being processed in a general sense. This is done to better understand the types of bridges that each state has. For example: the ranges of age and traffic will change a deterioration model. It is important to be able to identify states with large age and traffic ranges. For the purposes of this software, Florida bridges will be under examination. Florida bridges will be the results that verify the software’s accuracy because deterioration models have already been created for this state. The goal is to prove the feasibility of deterioration models that can be replicated using a created. Understanding the components that can influence these deterioration models, and producing initial findings for each of the 50 states plus the District of Columbia and Puerto Rico. Chapter 2 Review of Relevant Literature 3 The first element to review is the purpose of determining stakeholders, use cases and requirements. All of these elements are part of project defining even for software products. Stakeholders can be defined as those who have an affect or are affected by the product of concern. Defining these stakeholders is essential because their needs can be diverse, ranging from political involvement, product use, and company expectations (Ballejos 2011). Knowing the level of influences that each stakeholder has on the product will allow for an in-depth look at how they will play a role in the products use cases. Use cases are a method of documenting each person’s role in the activity chain of running the program. Showing visual representation of when one person transfers control to the program will allow for the requirements of information flow that will be needed to input into the program and out from the program. It will also show how each stakeholder will influence or be influenced by the process. Requirements are some of the most important steps in project management. It has been stated that requirement definition can be the most important and hardest part of the project. However, preplanning for a project can minimize the problems arising in the later phases in the project life cycle (Yang 2012). For software in particular defining the product quality for the future users and maintainers of the software are key. Computer Standards and Interfaces have defined six quality variables when designing software products: efficiency, usability, maintainability, portability, reliability, and functionality (Curcio 2016). Deterioration models have been a developing field of interest. Initially their applications to bridges started with the work of G. Morcous who thoroughly explained the application of deterioration models to the maintenance cycle of bridges. He also analyzed the various components such as age, ADT, ADTT, protective surfaces and more on the bridges of Nebraska and compared them to the national deterioration models, pointing out distinct 4 differences and similarities in the process (Morcous 2011). More developments have been made when analyzing Florida and Michigan bridges to see some stark differences in the bridge deterioration when in a coastal environment and an environment that includes larger amounts of cold weather (Winn 2013) (Sobanjo 2011). Bridge management is a decision process that includes determining when it is ideal to conduct maintenance on bridges. A variety of methods has been previously attempted in learning how to best make these prediction models including incremental and discrete deterioration models, semiparametric hazard rate models, and Markovian models (Huang 2010). There is an increased demand for reliability assessments in the system development process, such as those made when deciding maintenance routines for bridges (Fazlollahtabar 2013). Bridge inspection are periodic tests that are undergone at a predetermined state of time. When this occurs, the model is dependent on the state of the bridge, the period of time in which the bridge stays in this state, and the new state in which the bridge is transitioning (Papazoglou 2000). The works of Winn and Sobanjo continued to redevelop deterioration models for bridges in various states, finding the significant differences from the national deterioration models used in most states. There has been no clear definition of how to replicate the process for multiple states, or when the appropriate time frame would be to issue a new statewide deterioration model. The hope is to continue to develop these process for more states. Development of deterioration models for each state’s bridge decks will provide us with insight on the process of Markov Chains which is not fully documented in the bridge analysis of the aforementioned states. Markov Chains have been used in other deterioration processes that are not related to bridges, such as wastewater systems. In the process of applying the Markov Chains to the wastewater system, the goal is to predict a future state of the system using the present and past recorded states (Baik 2006). The states can be defined in a variety of methods. For bridges there is a numerical scale provided by the National Bridge 5 Inventory (NBI) that will denote the past and present states of bridges in the inventory (Svirsky 2016). The process of applying the Markov Chains to bridges in the Netherland have been documented mathematically, but once again, do not provide the context of a created process that can be replicated beyond the use of condition based probability matrices. The Netherlands discovered in their analysis of national bridges that the uncertainty was very large due to the lack of information in their database, but also the natural variability of the deterioration across the nation, a problem consistent with the United States (Kallen 2004). The variability in deterioration only further proves the need for a smaller area of analysis such as at a statewide level. China has already begun the process of developing an artificial intelligence based approach to bridge deterioration models. When new data enters the system, then the new AI based approach will develop new models based on Bayesian theorem for the twelve districts of Shanghai (Zhang 2015). A fully AI based system for the United States would however require a change in the bridge inspection system that is currently in place. This is due to the uncertainty and inaccuracy involved with using current inspection data to predict future condition ratings (Callow 2013). To increase the accuracy of such a system, the computational tool that is proposed will allow for modifications as necessary from a user. This will allow for the user to remove outliers from the data, and also remove years of deterioration models that prove to be inaccurate in predicting the future condition ratings of the bridge. Chapter 3 System Definition 6 Defining Stakeholders “Stakeholders include anyone with interest in, or an effect on, the outcome of the project” (Robertson 2013). The important portion of this quote is that stakeholders are those with an impact on the end resulting product. This means that those who will have an interest in the format or results of the bridge software Initially the system in development included the production of the Deterioration Curve Python and Excel Program, listed as numbers 3 and 4 in Figure 1. There are a variety of devices, actors, and groups of individuals that will have an impact on the outcome. Figure 1 — List of Primary Stakeholders The NBI is listed as a device that will impact the outcome of the Deterioration Programs because it will need to be format compatible for the Python code to read in the information. The National and State Departments of Transportation and the Bridge Project Managers will have a general interest in the outcome, as the results and deterioration curves will be used in their departments to maintain bridges as well as for national and state statistics. 7 The program compiler and program maintainer, numbers 7 and 8 in Figure 1, will be more interested in the software quality of the resulting code, as they will be dealing with the direct lines of code and providing any necessary updates to the code over time. CONOPS The next important phase of stakeholder analysis is to understand the interactions between devices, actors, and other stakeholders. This process is best displayed in the CONOPS in Figure 2. Figure 2 — CONOPS 8 The initial actor is the program compiler who will determine when to run the program and what state the bridge information will be pulled for. The project compiler interacts with three devices and one stakeholder. The initial interaction comes from the National Bridge Inventory publishing new bridge inventory information that is now available to the program compiler. The program compiler then will choose to run the Deterioration Curve Python Program, which will trigger the running of the Deterioration Curve Excel Program. Both of these programs are to be maintained and upgraded as needed by the program maintainer. The results are then passed back to the program compiler who passes the results on to the project manager. The bridge project manager will then share information with the State Department of Transportation. The National Department of Transportation will get its traditional results using the NBI. The state and nation departments can share information that they have gathered. Understanding the role of each of the various stakeholders, devices, and actors allows for the generation of adequate use cases that describe the transferal portions of information and the interactions between humans and devices. Use cases are utilized to understand the correspondence between the devices and the humans using them. The diagram for the main use case derived for the Deterioration Curve Programs includes an un-mapped space for the system actions and how they correspond to the outside environment including the program compiler and the NBI. The use case in Figure 3 was generated in Cameo. It documents the process that the device will undergo after the NBI posts new data. The program compiler will then compile the program verifying that the files and tools needed to do so are on the computer and by selecting the state to be evaluated. 9 Should the program compiler enter an incorrect state, the character variable will still be transferred to the Python program, which will intern return an error statement to the user, asking them to re-enter a correct state or ask if they would like to quit. A requirement can also be developed from this location in the use case for example to require an error message. A sub requirement can also be derived to state what should be included as options in the error message. If the program compiler should in fact enter a correct state, the program should run both in Python and in Excel. This process includes reading in the data, solving the Markov Chain Deterioration Curves and outputting the information correctly into the Excel format so that it auto formats. The data auto formatting will then produce a variety of graphics, distributions, and deterioration curves as needed to run the full report for that state’s bridges. The multitude of steps displayed in this use case can now be used to link requirements that will be defined for the programs in both formats to their respective stakeholder. Requirements derived from the use case can then be directly traced back to the stakeholder of origin. 10 Figure 3 — Use Case Diagram Defining Main Requirements The requirements for the deterioration curve systems were easily determined from the use case in Chapter 4. The seven main requirements are displayed in Figure 4 and traced to the 11 systems that they will impact. Each of the seven main requirements has its own subrequirements tree. The main requirements for the Python program focus on the ability of the program to compile, maintenance components, data being read into the program, data being used to calculate deterioration curves, and the data being transferred to the Excel program. Figure 4 — Main Requirements Diagram The Excel program also has to be able to read the data that is being passed from the Python program. Beyond that there are strict graphics requirements and guides to making the Excel program easily maintainable as well. Defining Sub - Requirements Each of the seven main requirements has its own sub-requirements tree. Figure 5 is the hierarchical tree of the compiling requirements. 12 Figure 5 — Requirement 1 Sub Requirements Many of the compiling requirements focus on the interface that the program compiler will be using and the error messages that the computer compiler would be receiving while the program is running. In these requirements, it states that the compiler will need to input the name of a state, which will be verified. If there is a valid state, the program will run using that state’s information. If an invalid state is entered, then the program will produce an error message with a possible option to exit the program. Figure 6 is the requirements breakdown for the data that the program will need to be able to read in. In this process, the program will need to be able to read in data from the 13 National Bridge Inventory, requiring format compatibility. The program will also need to know how many years of data a state will have. Once the number of years of data is determined, then the program will need to read in the data for the corresponding years, storing them in separate variables. Figure 6 — Requirement 2 Sub Requirements After storing all of the data that is read in, the program will need to be able to calculate the deterioration curves using the Markov Chains. The requirements process for this is outlined in Figure 7. Requirements are meant to dictate the outcome of the product, not how the outcomes are achieved, so the lack of mentioning the Markov Chains in these requirements is intentional. The Markov chains are a common practice of how to achieve deterioration models, but they may not be the only method allowed for the system to run functionally. 14 Figure 7 — Requirement 3 Sub Requirements Instead, the requirements dictated in Figure 7 focus more on the formatting to be used in the program. This will produce the physical aspects and interface of the program desired by the maintainer and compiler. 15 Figure 8 — Requirement 4 Sub Requirements Figure 8 displays the requirements for transferring the calculated and collected data from the Python program into the Excel program. This focuses on where the data will be transferred and that the Excel program will have designated locations for the data that will be provided by the Python program. Both the National Bridge Inventory data and the calculated deterioration curves will be transferred to the appropriate locations as designated by the excel program. Once the data is transferred into the Excel program, it will then automatically format the graphics that will be provided to the compiler. These graphics have strict labeling, color, unit, and legend guidelines that are to be followed. These requirements are thoroughly outlined in Figure 9. These graphics requirements have been made for the physical requirements that would be set forth from the project manager who will be compiling reports on the bridges that have been developed. It will also be much easier in the report o have strict unit distinction in the 16 printed graphics. The labels have similarly been defined to represent to easily differentiate the graphics in the collection of report summary. Figure 9 — Requirement 5 Sub Requirements Both the Python and Excel program will need to be maintained by the program maintainer. For the maintainers needs, two requirements have been derived. One for Python in Figure 10, and one for the Excel program in Figure 11. These requirements are made to focus on leaving comments and traceability of how the various program components interact. That way should a future programmer want a portion of the program to adapt to a new purpose, or a maintainer needs to fix or update the program, then the comments can alert these users of what other components will influence their end goals in changing or adapting the program. 17 Figure 10 — Requirement 6 Sub Requirements Figure 11 — Requirement 7 Sub Requirements Redevelopment of the Software Requirements 18 Originally the method of reading in data from the NBI data base was to be written in python. This would allow a simple user interface were the user would input the initial of a state, and the deterioration model and resulting data would be output into a preformatted excel. Although the software thought process was sound, the use of python was proved to be infeasible. Upon further research into the needs of the stakeholders, it was determined that having a software tool that used one platform would be better for maintenance purposes. The software size, system age, and the programming language can all have factors on the degree of complexity of a software and directly impact the complexity of the maintenance (Stafford 2003). For the purpose of simplicity in development and maintenance, the program was modified to only be in Excel. This process changed the stakeholder CONOPS, use cases, and simplified the requirements which can be seen in Figure 12 through Figure 15. Figure 12 — Updated CONOPS 19 Figure 13 — Updated Use Cases 20 Figure 14 — Updated Excel Requirements Diagram Figure 15 — Useability Requirements Diagram Chapter 4 Proof of Concept 21 Excel Initial Data Analysis Tool The development of the Excel tool was essentially a method of computation and graphical representation of the data input into the program. The user selects the data files that are relevant to the state of their choosing. State in this connotation and all following connotations includes the District of Columbia and Puerto Rico. These files are filled into the appropriate tabs using the user instructions, and the preliminary data analysis and deterioration curves are developed. Data was collected from NBI for all of the states staring in 1992. Each state has a variety of data. Not all data started in 1992, and if that was the case, then values were noted accordingly to represent that the data collection did not begin until a later year. Each data set was inserted into the corresponding year labeled tabs. Each state that was input into the Excel program resulted in a series of tables and graphs to represent the type of data that can be found. These elements are essential in determining the unique characteristics of the bridge deck, superstructure, and substructure that can influence the creation of deterioration curves. Each state will then need customized data pulled based on this initial analysis. Florida Bridge Data Each bridge has been granted a sufficiency rating out of 100 percent. A graph showing how the age influences the overall sufficiency rating of the bridge is shown in Figure 16. Form this figure it can be noted that the sufficiency rating decreases as the age increases for bridges in Florida. 22 Figure 16 — FL Age vs. Sufficiency Rating in 2016 Some bridges will experience reconstruction after enough deterioration has occurred. Figure 17 shows the age as compared to the sufficiency rating using any reconstruction dates. Figure 17 — FL Age Post Reconstruction vs. Sufficiency Rating in 2016 23 For example a bridge built in 1940 and reconstructed in 1970 would now be represented as having an age based off of the 1970 reconstruction date. Showing the correlation values of R2, helps to determine that the existence of reconstruction dates has influenced some of the outliers in the data set. Sufficiency ratings are not the only way that bridges are characterized. Each bridge is also given a structural rating from 0 to 9. These integer values are assigned by the bridge inspector and can vary based on inspector judgements. The change between these states provides a more solid definition in transitioning from a state 9 to a state 8, etc. Figure 18 — FL Age vs. Structural Rating in 2016 Figure 18 and Figure 19 show these structural ratings compared to the age of each bridge. The relationships are similar, but the definition of ratings from 0 to 9 has increased the correlation eliminating some of the error associated with a larger range of assignment option, like a 0 to 100 percent range. 24 Figure 19 — FL Age Post Reconstruction vs. Structural Rating in 2016 Condition ratings are also given to the components of a bridge like the deck, superstructure, and substructure. The collection of data for 1992 is shown in Table 1, while the table for data collected in 2016 is shown in Table 2. 25 Table 1 — FL Condition Ratings in 1992 Condition Rating 0 1 2 3 4 5 6 7 8 9 N Total Deck 4585 6940 310 77 47 0 163 363 129 0 0 12614 Superstructure Substructure 4208 239 25 8 237 5 3 5 0 18 0 4748 12534 32 21 15 22 0 0 0 0 0 0 12624 By 2016, the data better represents a full distribution of the condition ratings. Table 2 — FL Condition Rating in 2016 Condition Rating 0 1 2 3 4 5 6 7 8 9 N Total Deck 3 0 2 2 27 221 1232 6794 1472 93 0 9846 Superstructure Substructure 3 2 5 7 54 306 1054 6454 1913 93 0 9891 3 0 5 18 98 361 1241 6181 1873 108 0 9888 26 Figure 20 — FL Deck Condition Rating in 1992 The differences noted between Figure 20 and Figure 21 display the changes in the decks condition ratings between this time and the improvement in data gathering for Florida. Figure 21 — FL Deck Condition Rating in 2016 27 Figure 22 and Figure 23 show the difference in condition rating frequencies in the superstructure of the bridges. Figure 22 — FL Superstructure Condition Rating in 1992 Figure 23 — FL Superstructure Condition Rating in 2016 And finally the substructure shows the largest change in condition rating distribution change from Figure 24 to Figure 25. 28 Figure 24 — FL Substructure Condition Rating in 1992 Figure 25 — FL Substructure Condition Rating in 2016 It can be noted that more accurate data was acquired in 2016, so the continuation of information displayed will be based off of the most recent 2016 data for Florida. As previously stated, age and condition rating are directly related even when influenced by varying characteristics. One of these components that influences the deterioration of 29 bridges is whether the condition rating is for the deck, superstructure, or the substructure. For this reason age distributions for each of these components were created in Figure 26, Figure 27, and Figure 28, respectively. Figure 26 — FL Age vs. Deck Condition Rating in 2016 Figure 27 — FL Age vs. Superstructure Condition Rating in 2016 30 Figure 28 — FL Age Substructure Condition Rating in 2016 Another highly influential characteristic of deterioration is the material that the bridge is constructed out of. The various types of bridge materials and their frequency of presence in the 2016 are shown in Table 3. Table 3 — FL Bridge Material Types Material Number 0 1 2 3 4 5 6 7 8 9 Total Material Other Concrete Concrete Continuous Steel Steel Continuous Prestressed Concrete Prestressed Concrete Continuous Wood or Timber Masonry Aluminum, Wrought Iron, or Cast Iron Frequency Percentage 2 3628 741 836 556 5878 209 420 0 43 0.02 29.46 6.02 6.79 4.52 47.74 1.70 3.41 0.00 0.35 12313 100 31 Figure 29 — FL Material Type in 2016 From Figure 29 and Figure 30, it is clear that the primary materials for Florida is simple prestressed concrete and regular concrete. This portion will vary per state. When creating the Excel sheet for the deterioration graphs it is important to note that each state will need customized data selection based on material types. Figure 30 — FL Support Type in 2016 32 Table 4 — FL Structure Type in 2016 Material Number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Total Structure Other Slab Stringer/MultiBeam or Girder Girder and Floor Beam System Tee Beam Box Beam or Girders - Multiple Box Beam or Girders - Single or Spread Frame Orthotropic Truss - Deck Truss - Thru Arch - Deck Arch - Thru Suspension Stayed Girder Moveable Lift Moveable Bascule Moveable Swing Tunnel Culvert Mixed Types Segmental Box Girder Channel Beam Frequency Percentage 18 3306 5300 32 290 19 170 0.15 26.85 43.04 0.26 2.36 0.15 1.38 31 0 1 57 52 5 1 2 3 132 10 0 2421 0 80 383 12313 0.25 0.00 0.01 0.46 0.42 0.04 0.01 0.02 0.02 1.07 0.08 0.00 19.66 0.00 0.65 3.11 100 Bridges have a variety of structure types. These can also be components that will cause a variation in the data beyond just age and condition ratings. The frequencies described in Table 4 are also graphically represented in Figure 31 with a large culvert section. 33 Figure 31 — FL Structure Type in 2016 However, culverts are not a portion of the bridge elements that we are interested in creating deterioration curves for, so Figure 32 shows the frequency of structure distributions without culverts. Figure 32 — FL Structure Type without Culverts in 2016 34 Table 5 — FL Type of Deck Wearing Surface in 2016 Material Number 0 1 2 3 4 5 6 7 8 9 N Total Deck Wearing Surface Frequency Percentage None Concrete Type 4BD-SF (Silica Fume) Latex Concrete Low Slump Concrete Epoxy Overlay Bituminous Timber Gravel Other Not Applicable 5936 1125 154 1 3 59 2425 199 3 95 2313 12313 48.21 9.14 1.25 0.01 0.02 0.48 19.69 1.62 0.02 0.77 18.79 100.00 Decks do have wearing surfaces and protection. The combination of these material choices can also influence the deterioration of the bridge condition ratings. The frequency of the deck wearing surfaces outlined in Table 5 are displayed in Figure 33. Figure 33 — FL Type of Deck Wearing Surface in 2016 35 Table 6 — FL Type of Deck Protection in 2016 Material Number 0 1 2 3 4 5 6 7 8 9 N Total Deck Protection None Epoxy Coated Reinforcing Galvanized Reinforcing Other Coated Reinforcing Cathodes Protection Polymer Impregnated Internally Sealed Unknown Other Not Applicable Frequency Percentage 9755 62 79.23 0.50 1 0 0.01 0.00 0 0 16 3 103 13 2360 12313 0.00 0.00 0.13 0.02 0.84 0.11 19.17 100.00 Similarly the deck protection frequency distribution from Table 6 is represented in Figure 34. Figure 34 — FL Type of Deck Protection in 2016 36 Table 7 — FL Average Daily Traffic in All Bridges ADT Category ADT < 100 100 <= ADT < 1000 1000 <= ADT < 5000 ADT >= 5000 1995 1099 1938 2000 1050 1966 2005 947 2015 2010 995 2090 2015 854 1785 3986 3854 3861 4078 3462 6932 8099 8949 9560 6888 The final characteristic of influence on the deterioration curves are the Average Daily Traffic (ADT) in number of cars, and the Average Daily Track Traffic (ADTT) in number of trucks. Data has been collected for years in an increment of 5 years for the State of Florida. The ADT was broken up for these bridges in Table 7. The distribution for each year can be seen in Figure 35. From this we can see that time hasn’t severely impacted the frequency of bridges in the ADT categories. However, more bridges do experience a high daily traffic rate. Figure 35 — FL Average Daily Traffic in all Bridges 37 Table 8 — FL Average Daily Truck Traffic in All Bridges ADTT Category ADTT < 100 100 <= ADTT < 500 ADTT >= 500 1995 6060 2223 2000 4172 2428 2005 3716 2323 2010 3708 2440 2015 3535 2756 3854 5531 6074 5981 5879 Similarly ADTT has been categorized in Table 8. The frequencies of truck traffic have shifted for several Florida bridges over time as shown in Figure 36. This will impact the deterioration curves developed for Florida bridges depending on the years of data included in the deterioration calculations. Figure 36 — FL Average Daily Truck Traffic in All Bridges All of these characteristics are elements that will later need to be used to develop customizable deterioration curves for each state. For example, a deterioration curve can be made for Florida bridges made from concrete with a high ADT and low ADTT. Chapter 5 Markovian Deterioration Models 38 General Approach The goal of this program was simply to prove that deterioration curves for each state could be replicated independent of the chosen factors that will influence each state’s deterioration curves. For this purpose, the decks will be analyzed for all states. Florida will be shown as the example, and initial analysis and deterioration curves for other state can be found in the Appendix A. Markov Chains are probability based calculations to predict the transition from one state to the next. In the case of bridges, the states are the level of condition ratings. Markov Chains are only interested in the current and previous set of data, so the transition probabilities come from the current year and prior year’s data collected on the condition ratings (Riveros 2010). The assumption is made that each bridge will start at a state of 9, full health. The probability the bridge will change to an 8 is based on the percent of bridges labeled at a 9 that do transition to an 8 from the years of data being looked at. 𝑃𝑟𝑜𝑏𝑎𝑏𝑖𝑙𝑖𝑡𝑦 = 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 9 𝑡𝑜 8 𝑇𝑟𝑎𝑛𝑠𝑖𝑡𝑖𝑜𝑛𝑠 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝐵𝑟𝑖𝑑𝑔𝑒𝑠 𝑎𝑡 𝑎 9 𝑖𝑛𝑖𝑡𝑖𝑎𝑙𝑙𝑦 The inverse of this value is the years that it will take for the bridge to deteriorate from a 9 to and 8. After the number of years for each state transition are calculated, they can be plotted on a time graph to represent the deterioration curve for the current year’s data. 𝑌𝑒𝑎𝑟𝑠 𝑡𝑜 𝐷𝑒𝑡𝑒𝑟𝑖𝑜𝑟𝑎𝑡𝑒 𝑓𝑟𝑜𝑚 9 𝑡𝑜 8 = 1 𝑃𝑟𝑜𝑏𝑎𝑏𝑖𝑙𝑖𝑡𝑦 39 Florida Bridge Deterioration Curve Data A deterioration curve for all bridge decks in Florida was calculated for each year. The probabilities calculated for the transitions are shown in Table 9. Table 9 — Probability of Transitioning in Percentages Condition Rating 9 8 7 6 5 1994 0.000 3.052 7.902 34.789 36.500 1995 1996 1997 1998 0.000 0.000 0.000 0.000 5.294 2.702 1.989 3.283 8.957 5.387 6.018 5.889 35.102 48.370 38.598 55.122 80.143 34.111 41.000 43.583 Then these probabilities were used to find the estimated time of residence in each state. These values are shown in Table 10. Table 10 — Years Inbetween Condition Transitions Initial Condition Rating 9 8 7 6 5 1994 0.000 3.052 10.953 45.742 82.242 1995 1996 1997 1998 0.000 0.000 0.000 0.000 5.294 2.702 1.989 3.283 14.251 8.090 8.006 9.172 49.353 56.460 46.604 64.293 129.496 90.571 87.604 107.877 The data in Figure 37 shows the deterioration curve as if it was calculated in the labeled year. For Florida there is little variation in the prediction of time for a bridge to deteriorate from a 9 to an 8 and an 8 to a 7. After that point, the percentages begin to vary widely. The bridge deterioration curves do not include transitions from state 5 to below because there is not sufficient information to produce an accurate probability. 40 Figure 37 — FL Deterioration Curves All Bridges Looking at the years that were included in Figure 37, 1993 was not included because there was not sufficient transition data between 1992 and 1993. The year 2011 was also not included for a similar reason in all state graphs. In other states, which can be references in the Appendices, some states did not have data that changed between the years providing a probability that the bridge would indefinitely remain in one condition rating state. If that was the case, these years were excluded from the graph. Chapter 6 Future Work and Conclusions 41 After using Markov Chains to develop Florida bridge deck deterioration models, the process of creating a repeatable process to produce deterioration models has been proven to be feasible with the understanding that modifications will need to be made by the user. More research should be done on the feasibility of creating automatic customized models that are specific to the state’s needs. For example, Florida uses mostly prestressed and simple concrete. A model that can understand this and pull the data to create a prestressed concrete and regular concrete deterioration model would be ideal. These results would be easily replicated for the superstructure and substructure decks. This program was also able to analyze the variables that would affect the deterioration models. It compared age to various condition ratings, the varying levels of ADT and ADTT, the deck wearing surfaces and the deck protection used. More research could also be done with elements that are not on NBI, such as environmental impacts of heat and water. The ability to produce data for the 50 states and the District of Columbia and Puerto Rico was proven, and able to be referenced in Appendix A. Some states have data that was incapable of producing a variety of deterioration curves while others produced several similar deterioration curves. The outcome was dependent on the data collection for each state. Future work can be done to compare these findings to the national average to see if there are geographical patterns or methods of predicting deterioration curve developments as time progresses. References 42 Baik, H. C., et. al. (2006). Estimating Transition Probabilities in Markov Chain-Based Deterioration Models for Management of Wastewater Systems. Journal of Water Resources Planning and Management, 132(1), 15-24. Ballejos, L. C., & Montagna, J. M. (2011). 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HKV Consultants, Lelystad and Delft University of Technology, Delft, Netherlands. Morcous, G. (2011). Developing Deterioration Models for Nebraska Bridges. Nebraska Department of Roads (NDOR), 1-106. Papazoglou, I.A. (2000). Semi-Markovian Reliability Models for Systems with Testable Components and General Test/Outage Times. Reliability Engineering & System Safety, 68(2), 121-133. Robertson, S., & Robertson, J. (2013). Mastering the Requirements Process: Scoping the Business Problem. Pearson Education, Inc., ed. 3. 43-50. Riveros, G. S., & Arredondo, E. (2010). Guide to the Development of a Deterioration Rate Curve Using Condition State Inspection Data. US Army Corps of Engineers, 2-12. Sobanjo, J. (2011). Determining Deterioration Models Using Inspection Data in Florida. Florida State University, Tallahassee, Florida. 43 Stafford (2003). Software Maintenance as Part of the Software Life Cycle. Tufts University: Department of Computer Science. Svirsky, A. (2016). National bridge inventory database search - 2015. National Bridges. Winn, E., & Burgueno, R. (2013). Development and Validation of Deterioration Models for Concrete Bridge Decks. Michigan State University, East Lansing, Michigan. Yang, L. R., et. al. (2012). Requirements Definition and Management Practice to Improve Project Outcomes. Journal of Civil Engineering and Management, 18(1), 114-124. Zhang, C., et. Al. (2015). Application of Artificial Intelligence for Bridge Deterioration Model. The Scientific World Journal, vol. 15, 1-6. Appendix State Bridge Deterioration Curves Figure 38 — AK Deterioration Curves All Bridges Figure 39 — AL Deterioration Curves All Bridges 44 45 Figure 40 — AR Deterioration Curves All Bridges Figure 41 — AZ Deterioration Curves All Bridges 46 Figure 42 — CA Deterioration Curves All Bridges Figure 43 — CO Deterioration Curves All Bridges 47 Figure 44 — CT Deterioration Curves All Bridges Figure 45 — DC Deterioration Curves All Bridges 48 Figure 46 — DE Deterioration Curves All Bridges Figure 47 — GA Deterioration Curves All Bridges 49 Figure 48 — HI Deterioration Curves All Bridges Figure 49 — IA Deterioration Curves All Bridges 50 Figure 50 — ID Deterioration Curves All Bridges Figure 51 — IL Deterioration Curves All Bridges 51 Figure 52 — IN Deterioration Curves All Bridges Figure 53 — KS Deterioration Curves All Bridges 52 Figure 54 — KY Deterioration Curves All Bridges Figure 55 — LA Deterioration Curves All Bridges 53 Figure 56 — MA Deterioration Curves All Bridges Figure 57 — MD Deterioration Curves All Bridges 54 Figure 58 — ME Deterioration Curves All Bridges Figure 59 — MI Deterioration Curves All Bridges 55 Figure 60 — MN Deterioration Curves All Bridges Figure 61 — MO Deterioration Curves All Bridges 56 Figure 62 — MS Deterioration Curves All Bridges Figure 63 — MT Deterioration Curves All Bridges 57 Figure 64 — NC Deterioration Curves All Bridges Figure 65 — ND Deterioration Curves All Bridges 58 Figure 66 — NE Deterioration Curves All Bridges Figure 67 — NH Deterioration Curves All Bridges 59 Figure 68 — NJ Deterioration Curves All Bridges Figure 69 — NM Deterioration Curves All Bridges 60 Figure 70 — NV Deterioration Curves All Bridges Figure 71 — NY Deterioration Curves All Bridges 61 Figure 72 — OH Deterioration Curves All Bridges Figure 73 — OK Deterioration Curves All Bridges 62 Figure 74 — OR Deterioration Curves All Bridges Figure 75 — PA Deterioration Curves All Bridges 63 Figure 76 — PR Deterioration Curves All Bridges Figure 77 — RI Deterioration Curves All Bridges 64 Figure 78 — SC Deterioration Curves All Bridges Figure 79 — SD Deterioration Curves All Bridges 65 Figure 80 — TN Deterioration Curves All Bridges Figure 81 — TX Deterioration Curves All Bridges 66 Figure 82 — UT Deterioration Curves All Bridges Figure 83 — VA Deterioration Curves All Bridges 67 Figure 84 — VT Deterioration Curves All Bridges Figure 85 — WA Deterioration Curves All Bridges 68 Figure 86 — WI Deterioration Curves All Bridges Figure 87 — WV Deterioration Curves All Bridges 69 Figure 88 — WY Deterioration Curves All Bridges
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