Finite Element Analysis (FEA) method, and its Application in evaluating Stress – Strain characteristics John William Mubeezi A Seminar submitted to the Faculty of Rensselaer at Hartford in partial fulfillment of the requirements of the Degree of MASTER of Science Major Subject: Mechanical Engineering The original of the Seminar is on file at the Rensselaer at Hartford Library Approved by Seminar Advisor: Prof. Ernesto Gutierrez – Miravete Clinical Associate Professor Department of Engineering and Science Rensselaer at Hartford, Hartford, CT December 20 2004 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 2 Abstract: This paper is concerned with reviewing the elastic and plastic solution of a thin uniformly loaded rectangular plate with simply supported edges. The Finite Element Method has been used extensively in solving elastic and plastic solutions of this nature. In this paper ANSYS is employed to come up with numerical solutions while altering criteria like mesh size, and type of elements. In the case of the elastic solution, the results are compared with the exact solution, which in this paper is derived from the Navier solution for thin plates a replica of the exact theory of plates that is exclusively governed by the theory of elasticity. This paper then goes on to solve for a plastic solution employing exclusively the plastic modeling capabilities provided by ANSYS. The Stress – Strain behavioral trend for this component is plotted and compared to similar trend for a perfectly elastic material. Tables, diagrams and source code for the solutions in this research are attached in appendices to the paper or simply appear within the paper text where deemed relevant. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Table of Contents Abstract------------------------------------------------------------------------------- (2) Table of contents........................................................................................... (3) 1. Introduction ………………………………………………………. (4) 2. Methodology.......................................................................................(5) 2.1 Classical deflection behavior of a thin plate …………………...(5) 2.2 The Governing Equations for deflection of plates………………(5) 2.3 The Boundary Conditions ………………………………………(6) 2.4 Navier Solution for Simply Supported Rectangular Plates……...(6) 2.5 The Finite Element Method …………………………………....(8) 3. Analysis..............................................................................................(10) 3.1 Solving for the Elastic exact (analytical) solution ……………...(10) 3.2 Solving for the Elastic numerical solution (ANSYS)…..…….....(10) 3.3 Solving for the Plastic numerical solution (ANSYS)…………... (10) 4. Results and Discussion....................................................................... (12) 4.1 Elastic solution results and discussion……………………….......(12) 4.2 Comment on stress distribution……………………………….....(14) 4.3 Plastic solution results and discussion.……………………...…...(15) 5. Conclusions .........................................................................................(17) 6. Table of Symbols ................................................................................(18) 7. References.......................................................................................... (19) 8. Appendix A .........................................................................................(20) 9. Appendix B........................................................................................ (22) 10. Appendix C .........................................................................................(24) 11. Appendix D .........................................................................................(26) 12. Appendix E .........................................................................................(29) 3 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 4 1. Introduction: The first significant analytical treatment of the mechanics of plates occurred in the 1800s.Since then many great cases of plate bending problems have been worked out: the fundamental theory (principally by Navier, Kirchhofff, and Levy) and numerical approaches (by Glerkin, and Whal, and others). There is extensive literature relating to plate and shell analysis. The Navier method of solving simply supported rectangular plates using double trigonometric series was first presented by Navier in a paper presented on this subject to the French academy in 1820 [1]. In 1956 Turner, Clough, Martin, and Topp [2] introduced the finite element method, which permits the numerical solution of complex plate and shell problems in an economical way. The general behavior of plates is often discussed in text books and journals of advanced solid mechanics, and therefore this is not a paper introducing a new discovery but really just expounding on the existing theories to establish a relation between analytical and numerical solutions for a simple rectangular plate under a uniform pressure load. As mentioned earlier, it is surprising to note that I could not find an analytical plastic solution for a rectangular plate under any form of the common boundary conditions! (This is a thought for a future research paper) DISTRIBUTED LOAD The specimen geometry as seen here is a basic simply supported 1m X 1m X .015m plate under a uniform pressure (.5e5 Pa). A numerical elastic solution is obtained using ANSYS and an analytical solution using the Navier Solution for simply supported PLATE rectangular plates. Different meshes are 1m x 1m x .015m applied for the numerical solution and similar settings are replicated in the FORTRAN code for the analytical solution. Data is collected and compared in form of graphs. Next ANSYS is set up to run the plastic solution by inputting the known Stress – Strain characteristics beyond Y (the yield stress) for the specific material. In this case we used mild Steel and applied the following material characteristics: Young’s Modulus E = 2.085 e 11 Pa Poisson’s Ratio .285 Yield Stress Y 215Mpa The tangential Modulus ET (3.0e10) is derived from an existing stress-strain curve for mild steel, and this is the value that is used when solving for the plastic solution. (See Figure 3.1) Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 5 2. Methodology: 2.1 Classical deflection behavior of a thin plate The classical deflection behavior of thin plates is based on the small-deflection theory. The fundamental assumptions of the small deflection theory of bending (classical theory for isotropic, homogeneous, elastic- thin plate), is based upon the geometry of deformations. These assumptions are: a) The deflection of the midsurface is small compared with the thickness of the plate. The slope of the deflected surface is therefore very small and its square is therefore negligible. b) The midplane remains unstrained (neutral) due to bending c) Planar sections initially normal to the midsurface remain planer and normal to the midsurface after bending. This implies that vertical shear strains are negligible, and the deflection of the plate is therefore principally associated with bending strains. It also follows that the normal strain from the transverse loading can be omitted. d) The stress normal to the midplane is small compared to the other stress components and maybe neglected. This assumption is not very reliable in the vicinity of a highly concentrated transverse load. (Employing the Von Mises criteria in ANSYS for Yield stress –similar in expression to the equivalent stress is therefore a good practice) Assumptions a) through d) are known as Kirchhoff hypotheses which have been proven valid by various tests. Because of these assumptions the complexity of the problem is decreased, and hence a three – dimensional plate problem reduces to one involving only two dimensions. The resulting governing plate equation can therefore be derived in a concise and straightforward manner. 2.2The Governing Equations for deflection of plates. Looking at twist of a plate element, and beginning with the known strain –displacement relations the basic differential equation for the deflection of plates has been derived in many text books of solid mechanics and is given as: 2 k xy 2 k y 2kx p (i) 2 2 2 xy D x y Where k x , k xy ,&k y are the curvatures at the mid-surface in planes parallel to the xz, yz, and xy planes. And p is the lateral loading, D is the flexural rigidity given by: Et 3 D , where E is Young’s modulus, t is the thickness of the plate, and is 12(1 2 ) Poisson’s ratio. Now from the strain equations at any point in the plate: 2w 2w 2w x z 2 , y z 2 , xy 2 z (ii) xy x y Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 6 We can obtain the strain – curvature relations as: x zk x , y zk y , xy 2 zk xy (iii) Therefore by simple substitution of equations (ii) and (iii) into (i) yields 4w 4w 4w p (iv) 2 x 4 x 2 y 2 y 4 D This is the governing differential equation for deflection of thin plates (First derived by Lagrange in 1811), and for more detailed derivations refer to [1], [3] & [4] To determine w (the deflection), it is required to integrate this equation with the constants of integration dependant upon the appropriate boundary conditions (in our case, those of a simply supported plate). 2.3 The Boundary Conditions. For a simply supported plate with dimensions as seen in Figure X below, the boundary conditions are given as follows: w 0 and 2w 0 x 2 w 0 and 2w 0 at (y=0, y=b) y 2 at (x=0, x=a) Figure 2.1 Reference coordinate system for Navier’s method [3] 2.4 Navier Solution for Simply Supported Rectangular Plates. The approach of solving the above differential equation using Fourier series was first introduced by Navier in 1820. The deflection must satisfy the differential equation with the relevant boundary conditions. In our case those of a simply supported plate indicated above in Para. 2.3. Taking the loading on the plate to be given by: q f ( x, y ). And representing the function f(x, y), in the form of a double trigonometric series. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 7 mx ny sin (v) a b m 1 n 1 We can obtain any particular coefficient am ' n ' of this series (Fourier coefficients) by f ( x, y ) sin multiplying both sides of the equation (v) above by n 'y sin dy , and integrating from 0 to b while noting that: b b ny n 'y ' 0 sin b sin b dy 0, when n n , b 0 sin ny n 'y b sin dy , b b 2 when n n' The result is b 0 f ( x, y) sin n 'y b mx dy amn' sin b 2 m1 a Now multiplying both sides of equation (vi) by sin we obtain: (vi) m' x dx , and integrating from 0 to a, a m' x n' y ab sin dxdy a m 'n ' , hence a b 4 4 a b m' x n' y a m 'n ' f ( x, y ) sin sin dxdy (vii) ab 0 0 a b Performing the integration in expression (vii) for a given load distribution f(x, y), we find the coefficients of the series (v), and represent in this way the given load as a sum of partial sinusoidal loadings. The total deflection is therefore given as a sum of the deflections produced by each partial sinusoidal loading and is given as: a mn 1 mx ny (viii) w 4 sin sin 2 2 2 a b D m1 n1 m n 2 2 b a Taking the case of a uniformly distributed load f ( x, y) q0 , where q 0 is the intensity of the uniformly distributed load; and substituting into equation (vii), we find that: 4q a b 16q mx ny (ix) amn 0 sin sin dxdy 2 0 ab 0 0 a b mn where m and n are odd integers since when m or n or both are even, a mn 0 . a b 0 0 f ( x, y ) sin Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 8 Now substituting (ix) into (viii) we get mx ny sin sin 16q a b w 6 0 (x) D m 1 n 1 m 2 n 2 2 mn 2 2 b a We will use this equation to (x) solve for our analytical (exact) elastic solution 2.5 The Finite Element Method. The powerful finite element method developed in the 1960’s together with the widespread use of digital computers and the increasing emphasis upon numerical methods. The solution is obtained without the use of the governing differential equations. The finite element method is an approximate Ritz method combined with a variational principle applied to continuum mechanics. In the finite element method, the plate is discretized into a finite number of elements (usually rectangular or triangular shape), connected at their nodes and along hypothetic interelement boundaries. The application of fundamental concepts of the finite element method has already been extended to practical problems in many engineering fields to include: thick plates and shells, geometric and material nonlinearities, plasticity, vibration, viscoelasticity and viscoplasticity, fracture, laminated plates and shells, buckling, thermal stresses, dynamic response, aero- and hydroelastic analysis of structural systems, and many more. A convenient approach for derivation of the finite element governing expressions and characteristics is based upon the principle of potential energy. The variation in the potential energy of the entire plate can be written as: n n 1 1 ( M x x M y y 2M xy xy )dxdy ( pw)dxdy 0 A (xi) A where n, A, and p represent the number of uniform thickness elements comprising the plate, surface area of an element, and the lateral load per unit surface area, respectively. Expression (xi) can be rewritten as: n ( M 1 T e e pw)dxdy 0 (xii) A In which subscript T denotes the transpose of a matrix. Expression (xii) can further be written as: n (k Q ) 0 T e e e e (xiii) 1 In which the stiffness matrix k e is given as: k e B DBdxdy T A (xiv) The element nodal force matrix Qe , due to initial strain and transverse load is: Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Qe B D 0 dxdy P T T A pdxdy 9 (xv) A Since the changes in e are independent and arbitrary, equation (xiii) leads to: k e e Qe for the element nodal force equilibrium. The governing equation therefore for the entire plate is given as: (xvi) K Q n where K k e 1 n and Q Qe 1 We observe that the plate stiffness matrix K and the plate nodal force matrix Q are determined by superposition of all element stiffness and nodal force matrices, respectively. The general procedure for solving a plate-bending problem by finite element method is as follows: n 1) Determine k e in terms of the given element properties. Generate K k e 1 n 2) Determine Qe in terms of the applied loading. Generate Q Qe 1 3) Determine the nodal displacements by satisfying the boundary conditions: K 1 Q For this paper this procedure will be automated for us by employing the robust ANSYS program Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 10 3. Analysis: 3.1 Solving for the Elastic exact (analytical) solution Recalling equation (x) for the plate displacement at any point on the plate surface: 16q w 6 0 D m 1 n 1 mx ny sin a b 2 2 2 m n mn 2 2 b a sin Courtesy of Prof. Ernesto Gutierrez – Miravete, we will use the FORTRAN source code attached in Appendix A to evaluate the displacements of the plate. 3.2 Solving for the Elastic numerical solution (ANSYS) We will begin with the Ansys.log file (attached in Appendix B) to solve for the elastic numerical solution applying the boundary conditions specified in Para.2.3. We will then alter the element type and size within the log file, and run various solutions monitoring the converging behavior of each set of characteristics. Plate deflections for the different element types and mesh sizes (Degrees of freedom DOF) are contained in Appendix D of this document. 3.3 Solving for the Plastic numerical solution (ANSYS) Again we begin with a plastic. log file (attached in Appendix C), and input the stressstrain plastic characteristics for mild steel, solving with load sub steps beyond the yield stress to initiate plastic behavior. A typical Stress- Strain curve for iron (containing 0.15%C) is used for inputs of stress and strain behavior beyond yield. See Figure 3.1 The four points shown on the graph are used to compute the tangential modulus ET that is used in the plastic. log file to simulate plasticity for this material after yield. In this model we employ rate – independent plasticity. Rate independent plasticity is characterized by the irreversible straining that occurs in a material once a certain level of stress is reached. The plastic strains are assumed to develop instantaneously, that is, independent of time. Further still we characterize the material behavior as Classical Bilinear Kinematic Hardening (BKIN) (a characteristic of the yield surface) [6]. (ANSYS offers seven options to characterize different types of material behaviors). The rate –independent plasticity theory is characterized by three ingredients: a) the yield criterion (von Mises in our case), b) the flow rule, and c) the hardening rule. More detailed description and formulae derivations are outlined by Hill in [6]. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 1 2 3 4 Figure 3.1 Stress-strain curve for Iron (containing 0.15% C) [5] 11 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 12 4. Results and Discussion: 4.1 Elastic solution results and discussion The results from the elastic solution are tabulated below (Table I ), and further illustrated in graphs that follow (Figures 4.2, &4.3). The location if Wmax is always in the center of the plate. It is also observed that when applying the numerical solution, the mesh size significantly influences the magnitude of Wmax. The element type is also a factor. Shell 63 is just a 4 noded elastic shell whereas Shell 181 is also 4 noded but is well suited for linear, large rotation, and/or large strain nonlinear applications. Change in shell thickness is accounted for in nonlinear analyses. In the element domain, both full and reduced integration schemes are supported. SHELL181 accounts for follower (load stiffness) effects of distributed pressures. This is evident in the results in that Shell 181 seems to converge faster to the exact solution with finer meshing, but Shell 63 seems to maintain a result closest to the exact solution at finer meshes. Table I: Comparison of Exact solutions with the numerical solutions. Wmax No of Elements n 2 2X2 ~3x3 ~3x3 5x5 10x10 20x20 40x40 80x80 160x160 DOF (Degrees of Freedom) (n 1) 4n 2 1 4 4 16 81 361 1521 6241 25281 Exact Solution 1.074056E-02 1.074056E-02 1.074056E-02 1.074056E-02 1.074056E-02 1.074056E-02 1.074056E-02 1.074056E-02 1.074056E-02 ANSYS -Shell 63 0.008613 0.007327 0.010141 0.009425 0.010641 0.010716 0.010734 0.010739 0.01074 ANSYS - Shell 181 0.009657 0.007978 0.010778 0.009793 0.010762 0.010768 0.010784 0.010808 0.010828 It should also be noted that the mesh sizes 0.3 and 0.4 seem not to give coherent results, and this is probably because they are not a multiple of the plate width and length. Graph in Figure 4.4 is therefore plotted omitting mesh sizes 0.3 and 0.4; to give a more accurate trend of convergence of the Shell 63 & Shell l81 solutions towards the exact solution. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Figure 4.1 A typical Gnu plot for the plate deflections from the exact solutions. Mesh size Variation with Exact Solution 1.20E-02 1.10E-02 Wmax 1.00E-02 Exact Solution Shell 63 Shell 181 9.00E-03 8.00E-03 7.00E-03 6.00E-03 0 0.2 0.4 0.6 Mesh Size Figure 4.2 Plate deflection variations with Mesh size and type. 13 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 14 Neglecting Mesh size .4 and .3 1.20E-02 1.00E-02 Wmax 8.00E-03 Exact Solution Shell 63 Shell 181 6.00E-03 4.00E-03 2.00E-03 0.00E+00 0 0.1 0.2 0.3 0.4 0.5 0.6 Mesh Size Figure 4.3 Plate deflection variations with Mesh size and type. 4.2 A comment on the stress distribution Using the 0.0125 mesh and Shell 63 element (combination that seems to give the displacement solution closest to the exact solution), we re-run the ANSYS solution and plot results for the Von Mises stress distribution along the plate entire surface(Figure 4.5). ANSYS normally uses the Von Mises Yield Criterion, which takes into account both hydrostatic and deviatoric stresses as compared to the Tresca yield criterion that only considers the maximum shear stresses. Tests suggest that von Mises yield criterion provides a slightly better fit to experiment than Tresca. More theory on this can be found in many solid mechanics textbooks and journals. From Figure 4.5, we observe that with an applied UDL (uniformly distributed load) of .5e5 Pa, the stress is greatest at the corners of the plate. This is due to the way in which the plate is constrained i.e with a Ux, Uy, & Uz =0 placed directly on the line edges; the corners tend to experience additional rigidity that causes the stresses to increase in this region. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 15 Figure 4.4 Von Mises stress distribution along plate surface. 4.3 Plastic solution results and discussion Table II: Elastic and Plastic solution results comparison. PERFECTLY ELASTIC AND ELASTIC-PLASTIC SOLUTION RESULTS PRESSURE LOAD 5.00E+04 6.00E+04 7.00E+04 9.00E+04 1.00E+05 PERFECTLY ELASTIC ELASTIC-PLASTIC MATERIAL EQV MATERIAL EQV STRESS STRESS 1.66E+08 1.66E+08 1.99E+08 1.99E+08 2.32E+08 2.17E+08 2.98E+08 2.27E+08 3.31E+08 2.33E+08 PERFECTLY ELASTIC ELASTIC-PLASTIC MATERIAL DISP Wz MATERIAL DISP Wz 1.07E-02 0.010784 1.29E-02 0.012941 1.50E-02 0.015107 1.94E-02 1.99E-02 2.15E-02 0.022788 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 16 STRESS-DISPLACEMENT CURVE 3.50E+08 3.00E+08 STRESS (Pa) 2.50E+08 Y 215Mpa 2.00E+08 PERFECTLY ELASTIC ELASTIC-PLASTIC 1.50E+08 1.00E+08 5.00E+07 0.00E+00 0.010784 0.012941 0.015107 0.019931 0.022788 Wz(m) Figure 4.5 Stress-Displacement curves for Elastic – Plastic and Perfectly Elastic solutions. From the Table II above and Graph 4.5, we observe that the ANSYS results depict typical elastic –plastic behavior. It should be noted that once again the stresses used are by the Von Mises equivalent stress calculations. Figures showing the variation of stresses over the plate surface area are included in Appendix E of this paper. From these figures we observe as the area of max stress increases towards the center of the plate. Also the shape of the max stress region reflects the classical yield lines [8] for a plate with similar boundary conditions. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 17 Conclusions: It is evident that the Finite Element Method is a pretty robust means of numerically solving for vast majority structural problems. Of coarse the specimen used here was a simple flat plate, but the observations made in this paper can apply to even complex structures with minor changes like tailoring the right element type and boundary conditions. The numerical results provided by ANSYS or any other numerical code require careful scrutiny and interpretation to ensure that the known principles of applied mechanics have been properly and relevantly applied to the solution at hand. This is why starting with a simplified problem (like in this case a simply supported plate) before moving to more complex ones can be profitable. In this paper we have shown that the numerical elastic solution converges to the exact (analytical) solution dependant on the mesh element type and size. Meshing, is therefore an important aspect in running a numerical solution, and must always be treated with caution. A different mesh type can yield different answers depending on how the element code is set up. In the case of the plastic solution, we observed that Shell 63, could not be used because it is not set up to solve for plasticity. The plastic numerical solution also showed typical plastic behavior of coarse dependant on how the plasticiy.log file was set up. This shows that ANSYS really depends on the user to input the right information in order to produce scientifically viable results. It should also be noted however that we could not find a classical elastic-plastic solution for a simply supported thin rectangular plate. This could be something to work on in the future if such a solution is viable analytically. Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 List of symbols: a length of plate b width of plate E Young’s Modulus ET Tangent Modulus Poisson’s ratio Y Yield Stress Flexural Rigidity Curvature at midsurface in plane xz Curvature at midsurface in plane yz Curvature at midsurface in plane xy Thickness of plate Strain in the x-direction Strain in the y-direction Shear-strain between x and y axes Magnitude of plate displacement Stiffness matrix Nodal force matrix Elasticity matrix (relates stress to strain) Matrix that maps strains (function of element) D kx ky k xy t x y xy w K Q D B 18 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 19 References: [1] S.Timoshenko, Theory of Plates and Shell, McGraw-Hill, New- York, 1940. [2] Stiffness and Deflection Analysis of Complex Structures, Journal of Aeronautical Science, Vol.23, 1956, pp.805-823 Turner, Clough, Martin, and Topp [3] A.C.Ugural, Stresses in Plates and Shells, McGraw-Hill, New York, 1999 [4] R.D.Cook, W.C. Young, Advanced Mechanics of Materials 2nd ed., Prentice-Hall, Inc., New- Jersey, 1999. [5] American Society for Metals – Metals Hand Book, 1961 [6] R.Hill, The Mathematical Theory of Plasticity, Oxford University Press Inc., NewYork, 2003. [7] F.B.Hildebrand Advanced Calculus for Applications 2nd ed., Prentice-Hall, Inc., NewJersey, 1976. [8] Yield-Elements: for elastic bending of plates and slabs, Journal of Engineering Structures, Vol.17, Number 2, 1995, pp.87-94 Mitchell Gohnert and Alan R.Kemp Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Appendix A Fortran Source Code for deflection of a plate using equation (x) C C Deflection of a plate parameter(nx=21) (No of Elements) parameter(ny=21) (No of Elements) parameter(nmax=11) parameter(mmax=11) C dimension w(nx,ny) C PI = 4*ATAN(1.0) C E = 2.085e11 (Young’s Modulus) enu = 0.285 (Poisson’s Ratio) a = 1.0 (Plate dimension) b = 1.0 (Plate dimension) h = 0.01 (Plate thickness) q0 = .5e5 (Uniform load) C D = (E*h**3)/(12*(1-enu**2)) (Flexural Rigidity) C = 16*q0/(D*PI**6) dx = a/float(nx-1) dy = b/float(ny-1) C x=0.0 do ix=1,nx y=0.0 do jy=1,ny sum=0.0 do j=1,mmax EM=float(j) do i=1,nmax EN=float(i) denom = EM*EN*((EM/a)**2+(EN/b)**2)**2 sum = sum + sin(EM*PI*x/a)*sin(EN*PI*y/b)/denom enddo enddo C w(ix,jy) = C*sum C y = y + dy enddo x = x + dx enddo c c x=0.0 do i=1,nx y=0.0 do j=1,ny write(6,*) x,y,w(i,j) 20 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 write(66,*) x,y,w(i,j) y=y+dy enddo x=x+dx enddo C stop end 21 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Appendix B Ansys.log file for solving the numerical elastic solution /BATCH /COM,ANSYS RELEASE 7.11C1 UP20030709 04:50:44 11/11/2004 /PREP7 !* ET,1,SHELL181 ! (ELEMENT TYPE) !* !* R,1,.01, , , , , , ! (PLATE THICKNESS) RMORE, , , , RMORE RMORE, , !* !* MPTEMP,,,,,,,, MPTEMP,1,0 MPDATA,EX,1,,2.085e11 ! (YOUNG’S MODULUS) MPDATA,PRXY,1,,.285 ! (POISSON’S RATIO) ESIZE,0.025,0, ! (ELEMENT SIZE) RECTNG,0,1,0,1, ! (PLATE DIMENSIONS) !* !* /GO FLST,2,4,4,ORDE,2 FITEM,2,1 FITEM,2,-4 !* /GO DL,P51X, ,UX, ! (BOUNDARY CONSTRAINT) FLST,2,4,4,ORDE,2 FITEM,2,1 FITEM,2,-4 !* /GO DL,P51X, ,UY, ! (BOUNDARY CONSTRAINT) FLST,2,4,4,ORDE,2 FITEM,2,1 FITEM,2,-4 !* /GO DL,P51X, ,UZ, ! (BOUNDARY CONSTRAINT) FLST,2,1,5,ORDE,1 FITEM,2,1 /GO !* SFA,P51X,1,PRES,.5E5 ! (APPLIED PRESSURE LOAD) !* MSHKEY,0 CM,_Y,AREA ASEL, , , , 1 CM,_Y1,AREA CHKMSH,'AREA' CMSEL,S,_Y !* AMESH,_Y1 !* CMDELE,_Y CMDELE,_Y1 22 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 CMDELE,_Y2 !* FINISH /SOL SOLVE FINISH 23 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Appendix C Ansys_plastic.log file /BATCH /COM,ANSYS RELEASE 7.11C1 UP20030709 04:50:44 11/11/2004 /PREP7 !* ET,1,SHELL181 !* !* R,1,.01, , , , , , RMORE, , , , RMORE RMORE, , !* !* MPTEMP,,,,,,,, MPTEMP,1,0 MPDATA,EX,1,,2.085e11 TB,BKIN,1,1 ! BILINEAR KINEMATIC HARDENING BEHAVIOR TBDATA,1,215e6,3.0e10 ! YIELD STRESSES AND TANGENT MODULUS MPDATA,PRXY,1,,.285 ESIZE,0.025,0, RECTNG,0,1,0,1, !* !* /GO FLST,2,4,4,ORDE,2 FITEM,2,1 FITEM,2,-4 !* /GO DL,P51X, ,UX, FLST,2,4,4,ORDE,2 FITEM,2,1 FITEM,2,-4 !* /GO DL,P51X, ,UY, FLST,2,4,4,ORDE,2 FITEM,2,1 FITEM,2,-4 !* /GO DL,P51X, ,UZ, FLST,2,1,5,ORDE,1 FITEM,2,1 /GO !* SFA,P51X,1,PRES,.6E5 !* MSHKEY,0 CM,_Y,AREA ASEL, , , , 1 CM,_Y1,AREA CHKMSH,'AREA' CMSEL,S,_Y !* AMESH,_Y1 !* CMDELE,_Y CMDELE,_Y1 24 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 CMDELE,_Y2 !* FINISH /SOL NSUBST,10 ! 10 SUBSTEPS FOR TIME STEP OUTPR,BASIC,1 ! PRINT BASIC SOLUTION FOR EACH SUBSTEP OUTRES,NSOL,1 ! STORE NODAL SOLUTION FOR EACH SUBSTEP SOLVE FINISH 25 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Appendix D Plate deflections for the different element types and mesh sizes ELEMENT TYPE – SHELL 63 ELEMENT TYPE – SHELL 181 DOF=25281 wz .01074 wz .010828 wz .010739 wz .010808 DOF=6241 DOF=1521 26 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 wz .010734 wz .010784 wz .010716 wz .010768 wz .010641 wz .010762 wz .009425 wz .009793 DOF=361 DOF=81 DOF=16 27 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 DOF=4 wz .010141 wz .010778 wz .007327 wz .007978 DOF=4 DOF=1 wz .008613 wz .009657 Arrow direction shows increasing magnitude in mesh element size. 28 Engineering Seminar MANE6900HEG, Rensselaer Hartford, Fall 2004 Finite Element Analysis (FEA) method) and its application in evaluating Stress-Strain characteristics - John Mubeezi 12-20-2004 Appendix E Stress Distribution for various pressure loads P = .5 E5 Pa P = .6 E5 Pa P = .7 E5 Pa P = .9 E5 Pa P =1.0 E5 Pa 29
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