Theory of Plasticity – lecture 01, Adam Paul Zaborski Lecture 01 - introduction Introductory remarks What is the matter? Theory of plasticity represents a necessary extension of the theory of elasticity. Like the theory of elasticity, it is concerned with the analysis of stresses and strains in the structure. There is a train of concepts: loading forces internal forces (stresses) mechanical properties of material material strains material deformations. Besides elastic response of material, we often observe irreversible deformations. This happens during some technological processes of shaping, like forging, rolling, (plastic) bending etc. In these cases, the strains are enormous. But plastic strains arise also at cross sections of structural members and structural foundations. The scope of our considerations will be limited to the structural materials as steel, concrete and soil. This time, however, the analysis: is not limited to the elastic range, furnishes more realistic estimates of load capacity of the structure, it provides a better understanding of the structural elements reaction to the forces. Better knowledge of material behavior, the more exact will be the design and better will be the structure. From the uniaxial tensile test, we know that material can sustain much greater stress level than elastic one. It would be not economic not to take into consideration these additional material capacities. Scope There are three main regions of our interest: formalization of experimental observations of the macroscopic behavior of a deformable solid (phenomenological description, schematization of stress-strain curve, physical nonlinearity) general description of mechanical dependence between strains and stresses (including some “weird” phenomena like work kinematic or isotropic/anisotropic hardening or strain softening during loading, unloading or reloading) some basic methods of nonlinear problem solution: linearization, rough estimate, limit analysis Historical remarks 1870 – Tresca (plastic extrusion of metals), A. J. C. B. de Saint-Venant (first constitutive relations), Levy (the same in 3D) 1904 – M. T. Huber (effort hypothesis), 1913 – von Mises (yield criteria) 1924, 1928, 1930 – works of Prandtl, Reuss, von Mises on general equations of plasticity 1938 – Melan (plastic adaptation theorem) 1951 – Drucker’s material stability postulate, Drucker, Prager, Hill (theorems of limit analysis) 1953 – Koiter (plastic inadaptation) 1 Theory of Plasticity – lecture 01, Adam Paul Zaborski Plastic behavior in simple tension and compression Different stages of the test elastic range elastic unloading and reloading elastic limit (yield point, initial yield stress) plastic flow unloading and reloading elastic again, but: o residual strains are observed o a greater stresses in elastic regime due to strain or work hardening o strain softening of compressed concrete reversed loading: Bauschinger effect What is news? partial or total irreversibility of some processes dependence of the material behavior on process history it is clear that the description of real mechanical properties of material should be evolutionary (material constant are not really constant) Hooke model This is the simplest, linearly elastic model of the solid. This is one-to-one correspondence between stress and strain. From linearity and unstressed natural state follows the principle of additivity (superposition) of solutions. For instance, when the structure loading increases by, let’s say 5 times, the deflections are also 5 times greater. Real materials have elastic properties, at least partially. The transition from elastic state to inelastic one can be mild, gradual (hard steel) or distinct (mild steel). Real diagrams obtained during tests are too complex to be used for calculations. So, usually, the real diagrams are simplified for the calculation purposes and presented in these schematic forms. Perfect elastic-plastic solid Perfectly elastic-plastic model without hardening (Prandtl, 1928) and with hardening In this model, we assume that the plastic strains are limited to such value that elastic strains we cannot neglect. Depending on material behavior beyond the yield point, material plasticity can be ideal (without hardening) or with hardening. The yield point for the material without hardening is a constant value. As a rule, we assume the yield point in compression the same as in tension. Usually, we neglect the loop of hysteresis and assume that the unloading and reloading processes are elastic. For the material with hardening, yielding point depends on prior stage of the process. Often, the greater tensile strain (beyond the yield point), the smaller is value of yielding stress in compression. This is so-called Bauschinger effect. 2 Theory of Plasticity – lecture 01, Adam Paul Zaborski In both cases, the strain depends on process history. For loading, we can write the equations in the form: E 0 ( 0 E ) ( 0 E ) , E ( 0 E ) 0 0 E1 E ( 0 E ) Models of perfectly plastic solid If the plastic strains are much greater than elastic ones, the last can be neglected. This is the case of technological processes of plastic forming. Perfectly plastic material without and with hardening As before, actual state depends on the history of process. Again, in the case of hardenng we can observe Bauschinger effect. Equations of loading: 0 , or 0 E1 . Models of exponential scheme Nonlinear exponential schemes for the materials with hardening: exponential plastic hardening k n , 0 0 n 0 n 1 rigid-plastic materials with exponential hardening (Ludwik, 1909) 0 k n elastic-plastic exponential hardening E 0 E n 0 E k elastic-plastic exponential hardening (Ramberga-Osgooda, 1943) k E E n n 1 3 Theory of Plasticity – lecture 01, Adam Paul Zaborski n=1 n=0 Models with nonlinear hardening Models of asymptotic ideal plasticity There are the schemes of the type f : f 0 : two parameter scheme of hyperbolic tangent (Prager, 1938) 0 arctanh E 0 three parameter scheme of Ylinen Et 0 d E d 0 c or 1 E c 1 c 0 ln 1 0 , 0 c 1 three parameter scheme of Życzkowski E 1 0 n , n 0 c1 n0 Schemes of asymptotic plasticity Are the schematic models, due to considerable simplification of real properties, useful? Even the simplest models, reasonably applied, are helpful in consideration and solution of particular technical problems, giving practically useful solutions. If the change of structural element geometry can be neglected, the limit loading of the element is the same in both cases of the perfectly plastic material: with elastic part and without. Repetition of some concept from theory of elasticity Decomposition of tensor of stress or strain Any tensor can be written as a sum of so-called mean tensor (isotropic tensor) and deviator: or, t xx t xy t yy t yx t zy t zx symbolically: T A D, t xz t m t yz 0 t zz 0 0 t xx t m tm 0 t yx 0 t m t zx T A D , T A D . 0 t xy t yy t m t zy t yz , t zz t m t xz 4 Theory of Plasticity – lecture 01, Adam Paul Zaborski In the above formulae tm represent the mean of values from principal diagonal and deviator is traceless tensor. The stress tensor is the sum of mean stress tensor and stress deviator. The strain tensor is the sum of volumetric strains and deviatoric strain tensor or shear tensor. The sum of elements from principal diagonal is the first invariant of the tensor (it is independent on transformation of coordinates set), so the deviator has only two invariants: second and third. This decomposition of tensor has a profound sense. Hydrostatic pressure If D 0, A 0 , we have only isotropic part of tensor (any direction is principal); if m 0 we have the state of hydrostatic pressure. Structural materials do not damage under hydrostatic pressure. An easy experiment consists on dropping a stone or piece of chalk into the sea and we observe that nothing happens. Two forms of Hooke law Hooke law can by written in two forms of constitutive equations: the law of volume change (one equation) : A 3KA the law of shape change (5 independent equations): D 2 D Volume change of infinitesimal representative element In general case: V V1 V0 (1 x )(1 y )(1 z ) 1 1 1 x y z x y x z y z x y z V x y z 3 m I 1 so, in the case of deviatoric strains: V V1 V0 (1 x m )(1 y m )(1 z m ) 1 x y z 3 m 0 It means that deviatoric part of strain tensor does not change the volume. Intensity of internal energy e 12 ij ij 12 (aij s ij )(eij d ij ) 12 aij s ij 12 eij d ij ev e s The intensity of internal elastic energy can be decomposed onto intensity of energy of (pure) shape change and intensity of energy of (pure) volume change. Safety conditions of work under complex loading From the strength of materials, we may assess the safe work of material under complex loading through some particular hypotheses. Namely, there are two main hypotheses for plastic material as steel: (i) Coulomb-Tresca-Guest hypothesis of extreme shearing stress (ii) Huber-Mises-Hencky hypothesis of energy intensity of shape change. Both hypotheses respect the fact that material do not damage under hydrostatic pressure. Dependence on history of process – an example Let us consider the set of vertical bars supporting loaded plate. We assume that: all bars have the same Young modulus the bars have different yield stress, 02 01 . as follows from the figure, all bars have the same strains We will consider loading, unloading and reloading of the structure. 5 Theory of Plasticity – lecture 01, Adam Paul Zaborski A1 2 A2 2 A2 2 A1 2 Bar model of material During whole process the balance of forces gives the equation, P N1 N 2 , the equation of strain compatibility is: 1 2 , we adopt the material data: A1 A2 A , E1 E 2 E , 01 02 . a) Elastic loading This stage lasts till reaching yield stress in bars 1. 1 2 01 E , E1 E 2 1 2 01 , P 1 A1 2 A2 01 A a P A 01 b) Elastic-plastic loading The stage lasts till yielding of bars 2: 02 E , 1 01 , 2 02 P 01 A1 02 A2 b 01 A1 02 A2 A c) Plastic flow In the stage strains increases without increase of loading. The strains are undetermined. d) Unloading till P 0 Process of unloading is elastic, so: 01 A1 02 A2 EA 0 it follows: 01 A1 02 A2 EA 1 01 E 01 02 A2 , 2 02 E A 02 01 A1 A . Because we assumed 01 02 , it is clear that the bars I are compressed and the bars 2 – tensioned. Due to lack of external load, we call these stresses residual. e) Elastic-plastic compression strains It arises, if odc 2 N1 01 A1 , 01 E , in that case the bar forces are: N 2 02 2 01 A2 and equivalent stresses are: e 02 2 01 A2 01 A1 A , e a that is the flow of the bar 1 occurs for smaller value of load due to its previous compression under load P 0 . Consequently, the set of bars models Bauschinger effect. f) Plastic flow of all bars under compression 6 Theory of Plasticity – lecture 01, Adam Paul Zaborski It occurs, when odc 2 02 E . P 01 A1 02 A2 , the equivalent stress: e 01 A1 02 A2 A b . g) Reloading Depending of the point of start, plastic flow of the bars 1 begins earlier then for the first time. The plastic flow of bars 2 occurs at the same load. The strains-stresses curve for the loading cycle is presented on the figure below.. b f c a g h d e Loading, unloading and reloading of the model The set of bars with different yielding conditions qualitatively models real material, which has the slip surface of different strength and exhibits the Bauschinger effect. 7
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