A Practical Introduction to Resource Consumption Accounting SAP University Alliance A PRACTICAL INTRODUCTI ON THAT IS INTENDED TO BE USED AS A LECTURER’S FRAMEWORK AND GUIDEBOOK FOR THE PURPOSES OF RESOURCE CONSUMPTION A C C O U N T I N G (RC A ) M O D E L – A N A D V A N C E D DEMONSTRATING A MANAGERIAL COSTING A PPROACH WITHIN THE Alta Via Consulting, LLC Corpor 127 Co Lenoir United ate Office nkinnon Drive City, TN 37772 States 1-877-258-2842 www.altavia.com [Type text] S AP ER P F I N A N C I A L S C O N T R O L L I N G (C O) MODULE ENVIRONMENT. TABLE OF CONTENTS Unit 1 – Introduction __________________________________________________________ 1 Requirements _____________________________________________________________________ 1 Resource Consumption Accounting (RCA) _______________________________________________ 1 A Resource Consumption Accounting Model ____________________________________________ 2 RCA Model Lessons _________________________________________________________________ 3 Unit 2 – RCA Model Design Elements _____________________________________________ 4 Cost Objects in a RCA Model _________________________________________________________ 4 Cost Centers ______________________________________________________________________________ 4 Resource Pools ____________________________________________________________________________ 4 Primary and Secondary Costs: ________________________________________________________________ 7 Fixed and Proportional Consumption and Costs: _________________________________________________ 7 Business Processes _________________________________________________________________________ 9 Product/Service/Project Objects _____________________________________________________________ 10 Planning a Cost Object’s Output and Primary Costs ______________________________________ 11 Relationships in a RCA Model _______________________________________________________ 12 Storyboard of a Manufacturing Model ________________________________________________ 13 Unit 3 – Lesson Modules ______________________________________________________ 16 Undergraduate Series ______________________________________________________________ 17 Lesson 1: RCA Module U101_________________________________________________________ 17 Cost Center Accounting – Resource Pool Planning _______________________________________________ 17 Lesson 2: RCA Module U102 _________________________________________________________ 22 Product Cost Controlling – Calculate Product Costs ______________________________________________ 22 Lesson 3: RCA Module U103 _________________________________________________________ 25 Profitability Analysis – Report on Profitability ___________________________________________________ 25 Graduate Series __________________________________________________________________ 29 Lesson 4: RCA Module G201 _________________________________________________________ 29 Cost Center Accounting – Resource Pool Planning _______________________________________________ 29 Lesson 5: RCA Module G202 _________________________________________________________ 32 Product Cost Controlling – Calculate Product Costs ______________________________________________ 32 Lesson 6: RCA Module G203 _________________________________________________________ 34 Profitability Analysis – Report on Profitability ___________________________________________________ 34 i|P a g e A PRACTICAL INTRODUCTION TO RCA UNIT 1 – INTRODUCTION AFTER COMPLETING UNIT 1 YOU SHOULD BE ABLE TO: DEFINE THE OBJECTIVES FOR DEVELOPING THIS MATERIAL. UNDERSTAND THE PURPOSE BEHIND WHAT THIS MANUAL AND MODEL IS DESIGNED TO ACCOMPLISH. This document is a practical introduction intended to be used as a framework and guidebook for the purposes of demonstrating a Resource Consumption Accounting (RCA) Model. RCA is an advanced managerial costing approach configurable within the SAP ERP Financials Controlling (CO) module environment. Alta Via Consulting, LLC, a trusted SAP Service Partner has developed an interactive working model to help users gain a better understanding of RCA, its principles, modeling characteristics, and SAP application interface through a practical hands-on introductory experience. The objective of the RCA SAP model is: To introduce Resource Consumption Accounting conceptual design concepts. To demonstrate how these concepts are applied and configured in SAP. To guide you through the transaction steps and reports for better decision making capabilities. R EQUIREMENTS Access to the SAP ECC system. Access to the server “kosovo.cob.csuchico.edu”. R ESOURCE C ONSUMPTION A CCOUNTING (RCA) Resource Consumption Accounting (RCA) is formally defined as a dynamic, fully integrated, principle-based, and comprehensive management accounting approach that provides managers with decision support information for enterprise optimization. RCA is based largely on the German management accounting approach Grenzplankostenrechnung (GPK) and uses activity-based drivers to provide additional costing insight when required. With RCA, the information (numbers and values) are not sourced from the General Ledger as with other accounting approaches. The information is sourced quantitatively and directly as the materials or services are acquired. For example, in the SAP ERP environment, quantities and costs can be sourced from the Materials Management (MM) module and then configured to post automatically in the Controlling (CO) module, at the same time. Thus the data is posted (dual entry) in the MM and CO modules simultaneously capturing the quantity and purchase price directly. Compare this direct posting approach to the way other approaches derive the value of the goods or services from the G/L, and one begins to recognize the strengths and benefits of using RCA for managerial costing. 1|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA In the past, often the General Ledger was the only place to locate managerial costing information, but since the birth of ERP systems that is no longer the case. For external financial reporting purposes, G/L dollar values are used but they are also significantly altered by the very nature of accrual accounting. 'Adjusting entries' such as depreciation, R&D allocations, inventory valuations used (i.e., LIFO, FIFO) ‘lower than market’ write-downs, discounts, and other attributable costs must adhere to the matching principle and are essential for GAAP reporting. RCA was conceived because it recognized that G/L dollar values were skewed and provided misleading cost information to those who were trying to make effective production decisions. Objectives for strategic planning, and analytical evaluations of product and/or service costs, controllers and managers desired unaltered or pure numbers to reach the absolute best conclusion about whether to outsource, increase or decrease output, and pinpoint any excess/idle capacity issues. RCA accomplishes this with SAP. Accountants, controllers, operations and project managers are no longer restricted to the same G/L information used for external reporting and can now have access to unparalleled managerial costing information. In an International Good Practice Guidance publication ‘Evaluating and Improving Costing in an Organization written by the Professional Accountants in Business Committee for the International Federation of Accountants (IFAC), “… in the resource consumption accounting approach, resources and their costs are considered as foundational to robust cost modeling and managerial decision support, because an organization’s costs and revenues are all a function of the resources and the individual 1 capacities that produce them.” For up-to-date news, events, webinars and publications about Resource Consumption Accounting please visit the RCA Institute at www.rcainstitute.org. RCA Institute is the official site with the mission to Inform, educate, certify, and sustain professionals / individuals and organizations in the consistent and disciplined use of RCA. The following wiki links are intended to provide professors, lectures, and students with a starting point to learn more about this topic. Feel free to use these resources as background information for classroom activities. http://en.wikipedia.org/wiki/Management_accounting http://en.wikipedia.org/wiki/Resource_Consumption_Accounting http://en.wikipedia.org/wiki/Grenzplankostenrechnung_(GPK) A R ESOURCE C ONSUMPTION A CCOUNTING M ODEL Unit 2 describes key aspects of a RCA model along with a visual representation of the model called a Storyboard. The RCA model was set up to represent a fictitious manufacturing entity forming the basis for the operational data that is to be achieved, as stated in the objectives at the beginning of each unit. The manufacturing entity ‘Spick & Span’ produces a variety of cleaning solvents with a total of six products being sold. The products are grouped into two categories: 1 Professional Accountants in Business Committee. “Evaluating and Improving Costing in Organizations” p 24. International Federation of Accountants. July 2009 <http://web.ifac.org/publications/professional-accountants-in-businesscommittee/international-good-practice#evaluating-and-improving-co> 2|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 1) Household cleaners 2) Industrial Commercial cleaners These six products are distributed through two channels and shipped to four retail outlets. The production area consists of a labor pool and two machine assembly lines. For this particular model there are five support areas in addition to production namely; Sales & Marketing, Human Resources, Plant Maintenance, Utilities, and Facilities to complete the entity’s operations. All areas mentioned will be clearly shown on the model’s Storyboard illustrated in Unit 2. The RCA modeling framework has already been replicated in the SAP ERP system with the Planning of quantities and related costs done for the 2011 fiscal year. Actual costs have been captured for month six (6) only within the same fiscal period (2011) for report comparability between Planned and Actual amounts. RCA M ODEL L ESSONS Unit 3 introduces a total of six lessons. These lessons are intended to serve as a guideline for lecturers with the option to expand or select the most appropriate lessons according to the lecturer’s stated academic requirements. Three of the six lessons are introductory lessons that cater to the undergraduate level of study, where the emphasis is on planning and reporting for resource pools, product costs and profitability. Three advanced lessons in greater detail are directed towards graduate level of study with an emphasis placed on analytical abilities that is needed to develop sound operational decisions based on the criteria or information supplied. All six lessons outlined in this manual are not intended to take the place of certified SAP course training. Furthermore, this manual will not explain SAP functionality or transaction parameters but instead introduce and demonstrate how an elementary RCA model can be built in a SAP ERP system. The lessons are intended to provide instructions on how to construct a RCA model, display standard cost center hierarchy, plan consumption relationships, and analyze reports, alongside business case scenarios allowing users to become more familiarized and competent with a Resource Consumption Accounting model within a SAP ERP environment. IMPORTANT NOTE: TERMINOLOGY GAP There is a terminology gap between RCA theory and how SAP developers have labeled certain fields with the SAP environment. In the SAP environment the terms “Activity Type” and “Variable” can be found; however, these two SAP terms are misleading and often confuse RCA users. RCA uses the term Resource Pool instead of Activity Type because it represents the resources and not the activity performed by the resource. Likewise, the RCA term Proportional, accurately describes the behavioral nature and responsiveness of each [proportional] cost, whereas Variable represents an aggregate view of the [variable] costs. Conceptually these terms differ greatly; however in application one term must be substituted for the other. IN SUMMARY: ‘R E S O U R C E P O O L ’ ( RC A C O N C E P T ) T R A N S L A T E S T O ‘ A C T I V I T Y T Y P E ’ ( I N S A P) ‘ P R O P O R T I O N A L ’ (R CA C O N C E P T ) T R A N S L A T E S T O ‘ V A R I A B L E ’ ( I N S AP ) 3|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA UNIT 2 – RCA MODEL DESIGN ELEMENTS AFTER COMPLETING UNIT 2 YOU SHOULD BE ABLE TO: IDENTIFY COST OBJECTS IN AN RCA MODEL DESCRIBE THE FLOW OF COSTS FROM PROVIDING OBJECT TO CONSUMING OBJECT IDENTIFY CONSUMPTION RELATIONSHIPS AND THEIR RECIPROCAL NATURE (WHEN APPLICABLE) EXPLAIN A QUANTITY-BASED COST MODEL STRUCTURE UNDERSTAND STORYBOARD. This unit is divided into four main sections that will describe and illustrate how an RCA model is structured. The four categories are: COST OBJECTS IN A RCA MODEL PLANNING A COST OBJECT’S OUTPUT & PRIMARY COSTS RELATIONSHIPS IN A RCA MODEL STORYBOARD OF THE MANUFACTURING ENTITY C OST O BJECTS IN A RCA M ODEL C O S T C EN T E R S In an RCA model, a Cost Center delineates a single department and typically represents a single manager’s area of responsibility. An entire organization will have many Cost Centers and in some circumstances a manager may be responsible for more than one Cost Center; however it is more the norm to have only one Cost Center (department) per manager. Each Cost Center can have more than one Resource Pool depending on the diversity of that Cost Center’s resources and outputs. Cost Centers are grouped in a hierarchy that makes SAP reporting possible on several different levels. R E SO UR C E P O O LS A Resource Pool measures the output of a homogenous set of resources and collects information on the inputs (and their costs) required to produce the resources’ particular output. In an RCA model, Resource Pools are used to assign costs based on the consumption of resource quantities by other cost objects or receivers. 4|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA Resource Pool: Labor Hours (LH) Cap = 12 000 Outp = 11 280 F IGURE 1 – R ESOURCE P OOL (‘A CTIVITY T YPE ’ IN SAP) The following consumption relationships can be modeled. A particular Resource Pool’s output quantity can be consumed by other Resource Pools in a Resource Pool-toResource Pool relationship, consumed by a Business Process cost object, or consumed directly by a final product or services cost object. Resource Pool rates are calculated and used for cost assignments. Rates are divided into Fixed and Proportional rates. In SAP the Fixed rate is equal to the total Fixed cost for a Resource Pool divided by the Resource Pool’s total capacity. The Proportional cost rate is obtained by dividing the Resource Pool’s total Proportional cost by its planned output quantity. As illustrated in Figure 2, Resource Pool 6101: Utilities- with its output measure in Kilowatt Hours - is consumed by two different Resource Pools: Resource Pool 7002: Production 1 and Resource Pool 8002: Production 2. In other words, Utilities provides internal support services to keep Production 1 and Production 2 machines operating at their respective production levels. The Utilities Resource Pool can provide services to several other Resource Pools as well (not just the two illustrated in this example shown in Figure 2). Therefore, any Resource Pool’s output becomes Secondary costs for any number of consuming Resource Pools. Costs that result from such internal consumption of resources are called Secondary costs. Resource Pool:6101Utilities Electricity (Kwh) Cap = 250 000 Outp = 233 000 Resource Pool:7002Production 1 Machine Hours (MH) Cap = 2 200 Outp = 2 160 Resource Pool:8002Production 2 Machine hours (MH) Cap = 2 000 Outp = 1 675 F IGURE 2 - R ESOURCE P OOL R ELATIONSHIPS Direct output consumption in a Resource Pool-to-Resource Pool assignment is the most common approach to building an RCA model. Excess capacity is always identified to avoid arbitrary and therefore, distorting allocations, which can lead to incorrect decision making. 5|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA EXCESS/IDLE CAPACITY EXAMPLE: In FIGURE 3, Resource Pool 7002: Production 1 has a Binding Machine with Machine Hour output cost rates of $50 Fixed and $100 Proportional. The Binding Machine has total planned output of 11,280 machine hours, but can actually produce 12,000 machine hours at full capacity. Resource Pool 8002: Production 2 uses 5,000 hours of 7002's Binding machine hours that reflects Secondary costs as follows, (1) $250,000 Fixed dollars (5,000 hours x $50 Fixed rate)and (2) $500,000 Proportional dollars (5,000 hours x $100 prop. rate). The remaining 6,280 output hours for Resource Pool 7002 Binding Machine is consumed by other Resource Pools, as shown below (6,280hrs x $50 Fixed rate = $314,000 Fixed costs and 6,280 hours x $100 prop.= $628,000 of Proportional costs). The difference between the Resource Pool’s total productive output of 11,280 hours and its capacity of 12,000 hours is 720 hours of unused capacity, also referred to as Excess/Idle capacity. This amounts to $36,000 (720 hours x $50 Fixed rate) of excess/idle capacity cost. Note: With Excess/Idle capacity only Fixed Costs (in this case $36,000) are considered in the calculation. Resource Pool:7002Production 1 Binding Machine Machine Hours (MH) Cap = 12 000 Outp = 11 280 5,000 hrs consumed by Cost Center 8002 6,280 hrs consumed by other cost centers Output Rate is: $50. Fixed rate $100. Proportional rate Resource Pool: 8002 Production 2 Resource Pool 8002 Production 2: $250,000 = (5,000 hrs x $50. Fixed rate) $500,000 = (5,000 hrs x $100. Prop. rate) Resource Pool: 5000 Other Resource Pool: 5001 Other Other resource pools: (6,280 hrs x $50. Fixed rate) (6,280 hrs x $100. Prop. rate) Resource Pool: 5002 Other 720 hrs NOT consumed by a resource pool, referred to as Excess/Idle capacity (720 hrs x $50. Fixed rate) = $36,000 Excess/Idle capacity cost F IGURE 3 - E XCESS /I DLE C APACITY E XAMPLE 6|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA P R I MA R Y AN D S E CO N D AR Y C O ST S : The Primary costs of a Resource Pool are the costs of the resources within the Resource Pool or the cost of inputs procured externally and consumed directly in producing the particular output. An example of a Primary cost would be Resource Pool 6101: Utilities, where the electricity (Kilowatt hours) would be purchased from an outside energy supplier, see Figure 4, is consumed directly by Utilities. Other Primary costs could be for staff that’s assigned to manage the power distribution. Secondary costs of a Resource Pool result from consuming an output from another Resource Pool or Business Process. An example of a Secondary cost using Resource Pool 6101: Utilities with the Electricity Resource Pool is when the electricity kilowatt hours are consumed by various Production and Distribution departments within the organization. In effect, the Production and Distribution Resource Pools are purchasing their kilowatt hours from their internal electricity provider (Resource Pool 6101: Utilities). External Energy Provider Resource Pool:6101Utilities Electricity (Kwh) Cap = 250 000 Outp = 233 000 Resource Pool:7002Production 1 Machine Hours (MH) Cap = 2 200 Outp = 2 160 Electricity acquired externally = Primary Cost (Direct from provider) Electricity consumed internally = Secondary Cost (From Internal provider 6101 Utilities) Resource Pool:8002Production 2 Machine hours (MH) Cap = 2 000 Outp = 1 675 F IGURE 4 - P RIMARY AND S ECONDARY C OST E XAMPLE F I XE D AN D P R O P O RT I O N A L C O N S UM P T I O N AN D C O ST S : In addition to the Primary and Secondary classification of costs, Resource Consumption Accounting will model all resources consumed along with all its associated costs termed as Fixed and/or Proportional (‘Variable’ in SAP). A Fixed consumption relationship exists when the quantity of the input consumed does not vary with the output level of the consuming cost object; therefore, the cost of that input is fixed. A Proportional consumption relationship exists when the quantity of the input consumed changes with the level of output of the consuming cost object. For clarification, please refer to the following two examples. 7|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA FIXED COST EXAMPLE: An example of a fixed cost is Depreciation on a machine in a Resource Pool, since it does not fluctuate with the machine’s level of output. Refer to Table 1 below for a tabular view of Fixed and Proportional costs showing a Depreciation cost of $833.33 Fixed. T ABLE 1 - B UDGET /P LAN FOR R ESOURCE P OOL 6101 [J ANUARY 2009] PROPORTIONAL COST EXAMPLE: An example of a Proportional cost is the cost of electricity for a machine. Any kilowatt hours (kWh) consumed by the machine will be directly proportional to machine usage. Assume that a machine in Resource Pool 7002: Production 1 (see FIGURE 4) consumes 50,000 kWh in electricity proportionally from the Utilities Resource Pool 6101. That means the 50,000 kWh quantity consumed by the machine will fluctuate if production levels either increase or decrease. 8|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA B U SI N ES S P R O C E SS E S Business Processes provides analytical insight into resource outputs, such as a particular task within the organization. They are reflective of activities in Activity-based Costing. Activities or Business Processes are used with circumspection in an RCA model. This is because they add another layer of complexity to the cost model when compared to the traditional practice of directly charging the output where it is consumed. Business Process 10020 Procure Prod. Resources Outp = 40ea F IGURE 5 - B USINESS P ROCESS Business Processes are used when it is a cost effective way to capture a Resource Pool’s output compared to tracking discrete resource quantities. This may be the case when dealing with many salaried support areas (e.g. Human Resources, Procurement, or IT departments). Use of a Business Process with a production Resource Pool should be limited to where their use provides the required analytical insight into the resources’ output. Business Processes are only used between a providing Resource Pool and a consuming Resource Pool or a providing Resource Pool and a product/service/final cost object. In RCA, Business Processes are not modeled as supporting other Business Processes. The ability to trace resource quantities and capacities would be lost violating the fundamental principle of maintaining clearly traceable and responsive quantity-based cause and effect relationships. Resource Pool:7002Production 1 Binding Machine Machine Hours (MH) Cap = 12 000 Outp = 11 280 Business Process Labor Hrs & Machine Hrs Production Time / Product A Output = # of Hours Business Process Labor Hrs & Machine Hrs Set-Up Time / Product A Output = # of Set-Up Hrs F IGURE 6 - P RODUCTION WITH B USINESS P ROCESS E XAMPLE 9|P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA BUSINESS PROCESS EXAMPLES: A support example – the HR department may have 2 Primary Business Processes which a small staff provides: Process 1) Payroll & Benefit transactions and Process 2) Recruit & Hire personnel. If a 2 or 3 person HR department is engaged in both these activities then it may not make sense to break the HR department into separate Resource Pools, but rather to assign HR SERVICES (and their costs) to the consuming Resource Pools based on the type and number of transactions for each Business Process. A production example –in the production area (i.e., Resource Pool 7002) might produce two types of products that require different settings – a narrow setting and a wide setting – on the Binding machine. As the manager begins to implement a pull-based production approach and smaller batches for the two products, the amount of set-up time becomes more critical. The manager can use Business Process functionality to track the associated costs pertaining to: (1) Labor hours and machine time spent producing the product and, (2) Labor hours and machine time engaged in machine set-up (see Figure 6) when set-up time improves and becomes a standard metric or insignificant, this department could then stop tracking Business Process information. P R O D U CT /S E R V I C E /P R O J EC T O BJ E CT S Cost objects such as Product Objects, Service Objects or Project Objects collect Primary (e.g., raw material for a product) and Secondary (e.g., conversion labor) costs for an organization’s products and services. Product No-Pane Tablets Qty = 40 000 000 (4000 lots of 10 000) F IGURE 7 - P RODUCT O BJECT SAP reports will show how costs are recovered or charged out to the consumers for the cost object’s services. Costs are recovered to Resource Pools, Business Processes and to products. The net result, of cost and recovery equals excess capacity in the Resource Pool. 10 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA P LANNING A C OST O BJECT ’ S O UTPUT AND P RIMARY C OSTS Every Resource Pool and Business Process in an RCA model will have a Budget/Plan similar to the example shown in Table 2 below. For every Resource Pool an output quantity and theoretical capacity is specified by the user. It is important to note that Resource Pools must have both an output quantity and a capacity quantity to enable the rate calculations described earlier to function. Output Quantity Planning: A Resource Pool’s output quantity equals the demand for its services (i.e., the total consumption required by the consuming Resource Pools and final cost objects). The output is therefore not entered manually by the user but calculated by the SAP application, based on the consumption relationships established and the Budgeted/Planned demand from final cost objects. Calculated output quantities must be reviewed to ensure they do not exceed Resource Pool capacities. The output for Resource Pools can be less than but not greater than capacity. Capacity and Output for Business Processes will always be the same (equal) as only Resource Pools have capacity, where Business Processes which describes the activity the resource is performing do not possess capacity. With Primary Cost Budgeting/Planning, Primary costs are entered as dollars, not quantities, and must be split into their Fixed and/or Proportional components—an example of this is visible in Table 2 for cost element number 60011-Supplies. This cost element 60011 is also the G/L element in the financial system. Secondary Cost Budgeting/Planning is discussed in the next section Relationships in an RCA Model. T ABLE 2 - B UDGET /P LAN FOR R ESOURCE P OOL 6101 [J ANUARY 2009] 11 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA R ELATIONSHIPS IN A RCA M ODEL Secondary costs are entered in quantities with a unit of measure for the provider Resource Pool or Business Process. Secondary input quantities are also divided into Fixed and/or Proportional components. Secondary inputs as discussed in Table 2 above shows all the consumption values for Resource Pool 6101: Utilities with a consumption quantity from two Secondary sources. These are Resource Pool 6401: Maintenance with 49.18 Labor hours Proportional) and Resource Pool 6102: Floor Area with a quantity value of 166.67 SqFt. Fixed consumption. All the Secondary consumption relationships are initially valued in ‘quantities’ as illustrated in Figure 8. Once the internal rates are calculated, the Secondary quantities will be valued in dollars so that total cost on each cost object is obtained. The connecting lines in Figure 8 below represent the relationships/consumption flows between cost objects. These consumption relationships are captured in the system in a Provider-Consumer manner to accurately trace consumption. Once the quantities have been valued, the costs are reflected as Secondary costs on the consumer and as recovery on the supplier. Resource Pool:6401Maintenance Labor Hours (LH) Cap = 12 000 Outp = 11 280 Business Process 10010 Service Machines Outp = 24ea Qty Qty Product: Resource Pool:7001Production 1 Labor Hours (LH) Cap = 15 000 Outp = 14 050 No-Pane Tablets Qty Qty = 40 000 000 (4000 lots of 10000) F IGURE 8 - R ELATIONSHIPS B ETWEEN C OST O BJECTS E XAMPLE 12 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA S TORYBOARD OF A M ANUFACTURING M ODEL The Storyboard will help the student view all of the cost objects and their associated relationships more easily. There are four modeled highlighted areas represented by four different colors. The green area represents Support Services Cost Centers; the yellow area represents the Production Cost Centers; the blue area represents the six product objects that are manufactured; and the purple area represents the Result Segment area that shows all the company’s reporting levels and many profitability reports that are available in SAP. Figure 9 below represents the Support Services Cost Centers with lines drawn to show all of their reciprocal relationships. Note: The Human Resource Cost Center has a Resource Pool called Admin Hours and also Business Process called “Process Payroll” are shown in Figure 10 due to flow chart space limitations. Recall that Business Processes allow for further drill down analysis into how many hours out of the total 8,000 hour capacity are spent performing payroll duties. F IGURE 9 - S UPPORT S ERVICES C OST C ENTERS A REA Figure 10 below represents the Production Cost Centers with a Labor Resource Pool and two Machine Resource Pools. For each one of the Machine Resource Pool there is a Setup Business Process that allows the user to cost out each production machine separately. Note: The second Business Process – Setup B is shown on in Figure 11 the Product Objects area due to flow chart space limitations. F IGURE 10 - P RODUCTION C OST C ENTER A REA 13 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA Figure 11 below represents the Product Object area showing all six products that this manufacturer produces. F IGURE 11 - P RODUCT O BJECTS A REA And last, Figure 12 below represents the Result Segment for Spick & Span manufacturing entity with how the various segments can be analyzed and reported on. For example the user could analyze costs at the Product Level, Product Group Level or Sales Channel Level. It is important to distinguish that the lines entering from the left hand side (three arrows) are separate and do not flow from the Product (blue) area but come from either the Production Level or Support Services Level. The reason being that Non-Product related costs that were incurred elsewhere should NOT be fully absorbed by the product but by the designated area responsible or most closely associated for incurring those costs. F IGURE 12 - R ESULT S EGMENT A REA See complete Storyboard flow chart on next page. 14 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 15 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA UNIT 3 – LESSON MODULES AFTER COMPLETING UNIT 3 YOU SHOULD BE ABLE TO: COMPARE HOW THE DATA FROM THE STORYBOARD IS APPLIED AND CONFIGURED IN THE MODEL LEARN HOW TO DISPLAY, CHANGE AND MAINTAIN DATA IN THE MODEL UTILIZE THE DATA TO DEMONSTRATE HOW BETTER DECISIONS ARE MADE THROUGH THE USE OF THE RCA MODEL This unit is comprised of six lessons that require access to the SAP ERP system to complete. For system access information also see Technical Requirements (Unit 1). The lessons are presented as two paths; Undergraduate Series and Graduate Series as outlined below: (UNDERGRADUATE SERIES) LESSON 1: RCA MODULE U101 COST CENTER ACCOUNTING – RESOURCE POOL PLANNING LESSON 2: RCA MODULE U102 PRODUCT COST CONTROLLING – CALCULATE PRODUCT COSTS LESSON 3: RCA MODULE U103 PROFITABILITY ANALYSIS – REPORT ON PROFITABILITY (GRADUATE SERIES) LESSON 4: RCA MODULE G201 COST CENTER ACCOUNTING – RESOURCE POOL PLANNING LESSON 5: RCA MODULE G202 PRODUCT COST CONTROLLING – CALCULATE PRODUCT COSTS LESSON 6: RCA MODULE G203 PROFITABILITY ANALYSIS – REPORT ON PROFITABILITY 16 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA U NDERGRADUATE S ERIES L ESSON 1: RCA M ODULE U101 C O S T C EN T E R A C CO U N T I N G – R E SO UR C E P O O L P LAN N I N G LEARNING OBJECTIVES: TO FAMILIARIZE STUDENTS WITH A COSTING APPLICATION THAT UTILIZES RESOURCE CONSUMPTION ACCOUNTING (RCA). INTRODUCE A COST CENTER STRUCTURE, ITS RESOURCE POOLS (SAP-ACTIVITY TYPES) AND FIXED AND PROPORTIONAL (‘VARIABLE’ IN SAP) PRICES. UNDERSTAND CAUSAL RELATIONSHIPS AND QUANTITY ASSIGNMENTS BETWEEN COST OBJECTS MAKE DECISIONS AROUND PLANNED DATA. REFERENCE: STORYBOARD OF THE MANUFACTURING ENTITY “SPICK AND SPAN CORPORATION”. SAP CO ON THE SERVER “KOSOVO.COB.CSUCHICO.EDU”, CLIENT 950, CONTROLLING AREA “SPSP”. RECALL A RESOURCE POOL IS CALLED AN ‘ACTIVITY TYPE’ IN SAP. CAUTION: IN ALL MODULES, THE PLAN VERSION “0” SHOULD ONLY BE USED FOR DISPLAY PURPOSES. CHANGES SHOULD BE DONE AND VIEWED IN A “COPIED” VERSION. ASK YOUR ADMINISTRATOR TO CREATE A VERSION FOR YOU AND THEN COPY VERSION”0” TO THE NEWLY CREATED VERSION WITH TRANSACTION KP97. TASKS TO BE EXECUTED: 1. 2. 3. 4. 5. DISPLAY DISPLAY DISPLAY CHANGE DISCUSS COST CENTER HIERARCHY. COST CENTER/PLANNING REPORT AND DISCUSS. PRICE REPORT AND DISCUSS. RESOURCE CAPACITY OR OUTPUT AND INPUT. RECALCULATE RATE. PLANNED RESULTS. STANDARD 17 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA TASK EXECUTION: 1. DISPLAY STANDARD COST CENTER HIERARCHY: Menu path: Accounting Controlling Cost Center Accounting Master Data Standard Hierarchy Display Or by transaction code: OKENN If the default hierarchy is not “SPSP”, find it with the Object Manager. Expand all nodes and compare the hierarchy to the Storyboard. Note how Cost Centers are grouped and explore the functions available on this screen. The object of this step, together with the Storyboard, is to help the user grasp a SAP visualization of the organization under review. 2. DISPLAY COST CENTER/PLANNING REPORT AND DISCUSS: O P T I O N 1: ( M O R E O F A N O V E R V I E W ) Menu path: Accounting Controlling Cost Center Accounting Information System Reports for Cost Center Accounting Plan/Actual Comparisons Cost Centers: Actual/Plan/Variance Or by transaction code: S_ALR_87013611 Controlling Area = SPSP Fiscal Year = 2011 From Period = 1 To Period = 12 Plan Version = 0 Cost Center Group = SPSP Cost Element Group = SPSP Execute In the navigation area on the left, reports can be selected on various levels i.e. Cost Centers or Cost Center groups. With the selected cost element group, costs (Debit) are divided into Primary and Secondary costs. Note how the cost element distinguishes Primary and Secondary costs i.e. 7 and 8 series numbers. Primary costs are direct expenses attributable to the Cost Center and originates from the general ledger. Secondary costs are quantity assignments (Inputs) from other Cost Centers. To display the assigned quantities, use the “page right” button (black arrow). Note the quantity unit of measure. The Credit line (Output) constitutes quantities assigned to other cost objects e.g. Cost Centers or Business Processes and/or the Profitability Analysis (PA) module. Activity Type and quantity output for the Cost Center under review is given at the end of the report. 18 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA O P T I O N 2: ( P L A N N I N G S P E C I F I C ) Menu path: Accounting Controlling Cost Center Accounting Information System Reports for Cost Center Accounting Planning Reports Cost Centers: Planning Overview Or by transaction code: KSBL Cost Center = select any one where the Controlling area and Company code = SPSP Fiscal year = 2011 Period = 1 to 12 Version = 0 Deselect Output in ALV grid Execute Select “Fixed, Variable in CO Area Currency” with the button “Column Variant”. Note: Both the Cost and Quantity columns are divided into Fixed and Variable (see Table 2). Budgeting/Planning is done activity-dependent, meaning costs are budgeted/planned against the output activity of the Cost Center. Primary costs are entered as dollar values and Secondary values as quantities (the system will automatically calculate the dollar value of the quantity value entered), with both split into Fixed and Variable. Under Secondary, the sender object e.g. Cost Center and its unit of measure is identified. See Partner column. Costs (debit) and assignment of costs (credit) are shown separately. Activity quantity (output) and capacity as well as the activity scheduled quantity are shown at the end of the report. For Cost Centers that do activity output assignments, the activity scheduled quantity and the activity quantity must be the same. 3. DISPLAY PRICE REPORT AND DISCUSS: Menu path: Accounting Controlling Cost Center Accounting Information System Reports for Cost Center Accounting Prices Cost Centers: Activity Prices Or by transaction code: KSBT Cost Center Group = SPSP Version = 0 Fiscal year = 2011 Period from 1 to 12 Price Indicator = 2 Price unit = 1 Execute Report displays the system calculated activity prices used for activity assignments. Formula for the Fixed price = Fixed cost / capacity. Formula for Variable price = Variable cost / output. 19 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 4. CHANGE RESOURCE CAPACITY OR OUTPUT AND INPUT. RECALCULATE RATE: If there is a need to change the original plan, continue as follows: (See Caution note above). Set Planner Profile: Menu path: Accounting Controlling Cost Center Accounting Planning Set Planner Profile Or by transaction code: KP04 Select SAPALL and Enter. Plan Activity (Output) or Capacity: Menu path: Accounting Controlling Cost Center Accounting Planning Activity Output/Prices Change Or by transaction code: KP26 In Layout 1-201, select the correct version, period from and to, and the fiscal year. Enter the Cost Center number under review and the corresponding Activity Type. “Enter” and click on “Overview Screen”. “Plan Activity” or “Capacity” can now be changed. Do not change any other field. Save changes and exit the transaction. Plan Activity = the total output that the Cost Center wants to assign or recover from another cost object e.g. Cost Center, Business Process or product. It follows that whenever you change the output quantity, you should also change the inputs on the receiving cost objects. See last bullet point under 2 above. Also, if you change output, the input costs must change accordingly. Capacity = the theoretical available productive quantity of the resource. It follows that the difference between output and capacity = excess/idle capacity. Cost and Activity Inputs: Menu path: Accounting Controlling Cost Center Accounting Planning Cost and Activity Inputs Change Or by transaction code: KP06 In Layout 1-101 (for Primary costs), select the correct version, period from and to, and the fiscal year. Enter the Cost Center number under review and the corresponding Activity Type. Enter a cost element range or group. “Enter” and click on “Overview Screen”. Plan Fixed or Variable costs can now be entered or changed. Do not change any other field. Save changes and exit the transaction. Proceed to the next layout 1-102 (for activity input), select the correct version, period from and to, and the fiscal year. Enter the Cost Center number under review and the corresponding Activity Type. Enter a Sender Cost Center range or group and the Sender Activity Type range or group. 20 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA “Enter” and click on “Overview Screen”. Plan Fixed or Variable consumption quantities can now be entered or changed. Do not change any other field. Save changes and exit the transaction. Price Calculation: Menu path: Accounting Controlling Cost Center Accounting Planning Allocations Price Calculation Or by transaction code: KSPI Select All Cost Centers and All Business Processes. Enter the parameters. Execute a Test Run first and post if you are satisfied with the result. It is advisable to check your changes by displaying the reports discussed above. Note: You will notice from the Storyboard that the entity also costs Business Processes. The transactions are grouped under Controlling Activity-Based Costing in a similar way as Cost Center Accounting discussed above. 5. DISCUSS PLANNED RESULTS: Calculate excess/idle capacity quantity. From report KSBL subtract output (activity quantity) from capacity. What does it tell you? Multiply by the Fixed rate from the rate report to get the value. See also the Assessment line on report KSBL. Discuss Fixed and Variable costs with reference to the quantity on report KSBL. Discuss the Credit line. How can it help the Cost Center manager to manage his contribution? From the price report, is there anything to deduce from the Fixed/Variable ratio? Are the prices comparable to one another or benchmarks? Does the plan represent overhaul objectives? E N D O F L E S S O N 1: RC A M O D U L E U1 01 COST CENTER ACCOUNTING – RESOURCE POOL PLANNING 21 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA L ESSON 2: RCA M ODULE U102 P R O D U CT C O ST C O N T R O L LI N G – C A LC U L AT E P RO D U CT C O ST S LEARNING OBJECTIVE: TO FAMILIARIZE STUDENTS WITH A COSTING APPLICATION THAT UTILIZES RESOURCE CONSUMPTION ACCOUNTING (RCA). INTRODUCE BILLS OF MATERIAL (BOM) AND ROUTINGS (PRODUCT RECIPES) AND PROCESS TEMPLATES. TO CALCULATE A STANDARD (PLANNED) PRODUCT COST ESTIMATE. TO INTERPRET THE RESULTS. REFERENCE: STORYBOARD OF THE MANUFACTURING ENTITY “SPICK AND SPAN CORPORATION”. SAP CO ON THE SERVER “KOSOVO.COB.CSUCHICO.EDU”, CLIENT 950, CONTROLLING AREA “SPSP”, PLANT “SPSP”. MODULE ON CCA – RESOURCE POOL PLANNING. CAUTION: IN ALL MODULES, THE PLAN VERSION “0” SHOULD ONLY BE USED FOR DISPLAY PURPOSES. CHANGES SHOULD BE DONE AND VIEWED IN A “COPIED” VERSION. SEE FIRST LESSON FOR HOW TO COPY A VERSION. TASKS TO BE EXECUTED: 1. DISPLAY MATERIAL MASTER FOR DIFFERENT MATERIAL EMPHASIZING ACCOUNTING AND COSTING TABS. 2. DISPLAY BILL OF MATERIAL. 3. DISPLAY COST CENTERS AND SHOW HOW RESOURCE POOLS ARE TIED IN. 4. DISPLAY ROUTINGS. 5. DISPLAY SAVED STANDARD PRODUCT COST ESTIMATE AND DISCUSS. 6. CHANGE INPUT QUANTITIES IN BOTH THE BILL OF MATERIAL AND THE ROUTING AND RUN COST ESTIMATE CALCULATION. 22 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA TASK EXECUTION: 1. DISPLAY MATERIAL MASTER FOR DIFFERENT MATERIAL EMPHASIZING ACCOUNTING AND COSTING TABS. Menu path: Logistics Materials Management Material Master Material Display Display Current Or by transaction code: MM03 Select a material e.g. “Green Choice”, Continue (Enter), Continue (Enter) again, Plant = SPSP, Continue (Enter), On Costing 1 tab, under “Quantity Structure Data”, is where the link to the bill of material and routing is defined. 2. DISPLAY BILL OF MATERIAL. Menu path: Logistics Production Master Data Bills of Material Bill of Material Material BOM Display Or by transaction code: CS03 Material = Green Choice Plant = SPSP BOM Usage = 6 Enter The system returns a list of the raw material that will make up the selected product. It also displays the quantities and unit of measure. 3. DISPLAY WORK CENTERS AND SHOW HOW RESOURCE POOLS ARE TIED IN. Menu path: Logistics Production Master Data Work Centers Work Center Display Or by transaction code: CR03 Plant = SPSP Work center = P012 Enter On the Costing tab, the connection to the Cost Center and Activity Type is defined. The formula that calculates the cost of the activity is also defined here. 23 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 4. DISPLAY ROUTINGS. Menu path: Logistics Production Master Data Routings Routings Standard Routings Display Or by transaction code: CA03 Material = Green Choice Plant = SPSP Group = Blank Enter In the Operation Overview, the steps to produce the product are listed. Note the reference to the work center which is the link to the Cost Center. Note also the Activity Types and quantities. 5. DISPLAY SAVED STANDARD PRODUCT COST ESTIMATE AND DISCUSS. Menu path: Accounting Controlling Product Cost Controlling Product Cost Planning Material Costing Cost Estimate with Quantity Structure Display Or by transaction code: CK13N Material = Green Choice Plant = SPSP Costing Variant = PPC1 Costing Version = 1 Valid on = today’s date Enter Note: The Costing Lot Size and the itemization for the material in the lower area of the report. See how the raw materials and activities as defined in the BOM and routing are added. There is also a machine setup cost added by a template (see Valuation tab). On the Quantity Structure tab, the BOM and routing is referenced. 6. CHANGE INPUT QUANTITIES IN BOTH THE BILL OF MATERIAL AND THE ROUTING AND RUN COST ESTIMATE CALCULATION. If there is a need to change the composition of the product, return to the BOM and routing “Change” transactions and change as required. (See Caution note above). Following any changes, “Create” a new standard cost estimate for the applicable product. If you have made any change in Cost Center Accounting as per lesson 1, new cost estimates should also be created. E N D O F L E S S O N 2: RC A M O D U L E U1 02 PRODUCT COST CONTROLLING – CALCULATE PRODUCT COSTS 24 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA L ESSON 3: RCA M ODULE U103 P R O FI T A BI LI T Y A N A LY SI S – R E P O R T ON P RO F I T A BI LI T Y LEARNING OBJECTIVE: TO FAMILIARIZE STUDENTS WITH A COSTING APPLICATION THAT UTILIZES RESOURCE CONSUMPTION ACCOUNTING (RCA). TO UNDERSTAND THE PROFITABILITY REPORTING STRUCTURE. REPORT INTEGRATION WITH COST CENTER ACCOUNTING (CCA) AND PRODUCT COSTING (PC). ANALYZE RESULTS. REFERENCE: STORYBOARD OF THE MANUFACTURING ENTITY “SPICK AND SPAN CORPORATION”. SAP CO ON THE SERVER “KOSOVO.COB.CSUCHICO.EDU”, CLIENT 950, OPERATING CONCERN “SPSP”. MODULE ON CCA – RESOURCE POOL PLANNING AND THE MODULE ON PC – CALCULATE PRODUCT COST. CAUTION: IN ALL MODULES, THE PLAN VERSION “0” SHOULD ONLY BE USED FOR DISPLAY PURPOSES. CHANGES SHOULD BE DONE AND VIEWED IN A “COPIED” VERSION. SEE FIRST LESSON FOR HOW TO COPY A VERSION. TASKS TO BE EXECUTED: 1. 2. 3. 4. DISPLAY CUSTOMERS. DISPLAY AND DISCUSS THE PLANNING FRAMEWORK. SHOW AND DISCUSS THE COST CENTER COST ASSESSMENT CYCLE. DISPLAY AND DISCUSS THE COMPONENTS OF THE FORM BASED PA REPORT AND ITS FORM. 5. REBALANCE THE PA REPORT. REQUIRED ONLY IF CHANGES HAVE BEEN MADE DURING THE PREVIOUS LESSONS. 6. DISCUSS RESULTS. 25 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA TASK EXECUTION: 1. DISPLAY CUSTOMERS. Menu path: Logistics Sales and Distribution Master Data Business Partner Customer Display Sales and Distribution Or by transaction code: VD03 Customer = Open the selection screen with the button to the right of the field. On selection screen, clear all fields and hit “Start Search”. The model customers are in the range 606 to 613. Select any one. Select the button “Customer’s sales areas…” Select field “SPSP” Enter Enter Note: The sales area data is displayed on this screen. Exit the transaction. 2. DISPLAY AND DISCUSS THE PLANNING FRAMEWORK. Menu path: Accounting Controlling Profitability Analysis Planning Edit Planning Data Or by transaction code: KEPM Open the Planning level “FOR 2011” The next level, under the planning level is called the planning package. Double click on the planning package “FOR 2011” Under Planning methods (lower box), open “Display planning data” and double click on “2011” The screen on the right changes to display what has been planned. Revenues and Sales quantities are planned manually. Other columns are calculated i.e. costs are retrieved from Product Cost Controlling. Once viewed, you can exit the transaction. Conversion Costs (Product cost excluding material) on the PA report represent costs on the credit line in Cost Center Controlling. The unrecovered Cost Center costs are to be assessed to PA so that all costs are accounted for in PA. See the next step for the assessment transaction. 3. SHOW AND DISCUSS THE COST CENTER COST ASSESSMENT CYCLE. Note: At this stage you are only displaying screens. Next step is only required after changes to sales or production data. Do not execute. Menu path: Accounting Controlling Profitability Analysis Planning Integrated Planning Transfer Cost Center Planning/Process Planning Assessment Or by transaction code: KEUB Period = 1 to 12 26 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA Fiscal Year = 2011 Select Test Run and Detail Lists. Cycle = SP01 (General) To view the cycle, go to “Extras”, “Cycle”, “Display” Cycle = SP01, Enter The cycle segments enable the system to select costs and post it appropriately in PA. 4. DISPLAY AND DISCUSS THE COMPONENTS OF THE FORM BASED PA REPORT AND ITS FORM. Menu path: Accounting Controlling Profitability Analysis Information System Execute Report Or by transaction code: KE30 Select report “CUSTOM01”, Execute, Period/year FROM = 1/2011 Period/year TO = 12/2011 Version = 0, Enter, Execute, “Yes” The system returns a report that displays company contribution levels. In the Navigation box (above the lead column), use the report segment choices available and the buttons to navigate to “broken down” reports. To view report settings, select “Report” (in top menu line) and then “Display”, select “Yes” and double click on the report number (CUSTOM01). Note: Browse all of the four tabs and the information contained in them. This is a form based report. To view the form, select “Display” in the line above the tab selectors. View the form and exit the transaction. 5. REBALANCE THE PA REPORT. REQUIRED ONLY IF CHANGES HAVE BEEN MADE DURING THE PREVIOUS LESSONS. If changes have been made to any planning data during previous lessons in a version other than 0 – see Caution note. PA must be revaluated. Return to Step 2 (transaction KEP). rd Under the 3 bullet point (step 2), open “Valuation” and double click on “2011” Select “Continue” and “Save” if the valuation was successful. Redo Plan assessment as per step 3 above. It would require an assessment reversal first. Return to the PA and Cost Center report to confirm that changes made are reflected correctly. 27 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 6. DISCUSS RESULTS. Results discussion - to be tailored by the lecturer e.g.: Contribution lines Proportional conversion cost Fixed conversion cost Excess/idle capacity Profitability segments E N D O F L E S S O N 3: RC A M O D U L E U1 03 PROFITABILITY ANALYSIS – REPORT ON PROFITABILITY 28 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA G RADUATE S ERIES L ESSON 4: RCA M ODULE G201 C O S T C EN T E R A C CO U N T I N G – R E SO UR C E P O O L P LAN N I N G LEARNING OBJECTIVE: TO FAMILIARIZE STUDENTS WITH A COSTING APPLICATION THAT UTILIZES RESOURCE CONSUMPTION ACCOUNTING (RCA). INTRODUCE A COST CENTER RESOURCE POOL (ACTIVITY TYPE) AND RESOURCE FIXED AND PROPORTIONAL (‘VARIABLE’ IN SAP) PRICES. UNDERSTAND CAUSAL RELATIONSHIPS AND QUANTITY ASSIGNMENTS BETWEEN COST OBJECTS E.G. RESOURCE POOLS. MAKE DECISIONS AROUND PLANNED DATA. REFERENCE: STORYBOARD OF THE MANUFACTURING ENTITY “SPICK AND SPAN CORPORATION”. SAP CO ON THE SERVER “KOSOVO.COB.CSUCHICO.EDU”, CLIENT 950, CONTROLLING AREA “SPSP”. TASKS TO BE EXECUTED: 1. DISPLAY COST CENTER PLANNING REPORT. 2. DISPLAY PRICE REPORT. 3. MAKE AN OUTSOURCING DECISION. TASK EXECUTION: 1. DISPLAY COST CENTER PLANNING REPORT: Menu path: Accounting Controlling Cost Center Accounting Information System Reports for Cost Center Accounting Planning Reports Cost Centers: Planning Overview Or by transaction code: KSBL 29 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA Cost center = S030 Fiscal year = 2011 Period = 1 to 12 Version = 0 Deselect Output in ALV grid Execute Select “Fixed, Variable in CO Area Currency” with the button “Column Variant”. Note: Value and quantity columns are divided into Fixed and Variable. Planning is done activity dependent meaning costs are planned against the output activity of the Cost Center. Primary costs are planned in value and Secondary costs in quantity (the system calculates the value), split by Fixed and Variable. Under Secondary, the sender object e.g. Cost Center and its unit of measure is identified. See Partner column. Costs (debit) and assignment of costs (credit) are shown separately. Activity quantity (output) and capacity as well as the activity scheduled quantity are shown at the end of the report. For Cost Centers that do activity output assignments, the activity scheduled quantity and the activity quantity must be the same. 2. DISPLAY PRICE REPORT: Menu path: Accounting Controlling Cost Center Accounting Information System Reports for Cost Center Accounting Prices Cost Centers: Activity Prices Or by transaction code: KSBT Cost Center = S030 Version = 0 Fiscal year = 2011 Period from 1 to 12 Price Indicator = 2 Price unit = 1 Execute Report displays the system calculated activity prices used for activity assignments. Formula for the Fixed price = Fixed cost / capacity. Formula for Variable price = Variable cost / output. 30 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 3. MAKE AN OUTSOURCING DECISION: NOTE: LECTURER HAS THE OPTION OF USING THE ANALYSIS CASE PROBLEM PRESENTED BELOW , OR MAY SUBSTITUTE IT (IN PART OR IN WHOLE ) TO CREATE THEIR OWN ANALYSIS CASE PROBLEM THAT WOULD BE MOST RELEVANT TO ACHIEVE THEIR DESIRE D STUDENT LEARNING OBJECTIVES. Instructions: The CEO approaches you with a question about an outsourcing option. The OEM of the machines has proposed taking over the maintenance of all the machines at a price of $54 per hour to Spick & Span. Your RCA model tells you that this equates to 1400 hours total and that current total costs are around $64 per hour. The fact sheet below provides additional data you need to help you understand the numbers for maintenance. Assume supplies are proportionately avoidable with the decision to outsource. The CEO thinks this is a good deal but wants to hear your input. Also assume that part-time technician labor is unavailable. What should the CEO do? Provide an analysis to support your answer. Notes: 1. 2. 3. 4. 5. 6. 7. The plant maintenance Resource Pool comprises 3 technicians. Technicians are paid $20 per hour. Technicians each work 2,400 hours per year. 1200 hours account for total paid time off, training and other non-productive time. Annual productive hours per technician are 2000. The OEM will use electricity on site. Depreciation is for maintenance shop floor equipment like grinders. E N D O F L E S S O N 4: RC A M O D U L E G 2 01 COST CENTER ACCOUNTING – RESOURCE POOL PLANNING 31 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA L ESSON 5: RCA M ODULE G202 P R O D U CT C O ST C O N T R O L LI N G – C A LC U L AT E P RO D U CT C O ST S LEARNING OBJECTIVE: TO FAMILIARIZE STUDENTS WITH A COSTING APPLICATION THAT UTILIZES RESOURCE CONSUMPTION ACCOUNTING (RCA). TO CALCULATE A STANDARD (PLANNED) PRODUCT COST ESTIMATE. TO INTERPRET THE RESULTS. REFERENCE: STORYBOARD OF THE MANUFACTURING ENTITY “SPICK AND SPAN CORPORATION”. SAP CO ON THE SERVER “KOSOVO.COB.CSUCHICO.EDU”, CLIENT 950, CONTROLLING AREA “SPSP”, PLANT “SPSP”. MODULE ON CCA – RESOURCE POOL PLANNING. MODULE RCA02 TASKS TO BE EXECUTED: 1. DISPLAY SAVED STANDARD PRODUCT COST ESTIMATE AND DISCUSS. 2. DISCUSS “MAKE OR BUY” DECISION. TASK EXECUTION: 1. DISPLAY SAVED STANDARD PRODUCT COST ESTIMATE AND DISCUSS. Menu path: Accounting Controlling Product Cost Controlling Product Cost Planning Material Costing Cost Estimate with Quantity Structure Display Or by transaction code: CK13N Material = Biopure Plant = SPSP Costing Variant = PPC1 Costing Version = 1 Valid On = Current date Click on “Find Cost Estimate” and “Execute” on the next screen. 32 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA 2. DISCUSS “MAKE OR BUY” DECISION. NOTE: LECTURER HAS THE OPTION OF USING THE ANALYSIS CASE PROBLEM PRESENTED BELOW , OR MAY SUBSTITUTE IT (IN PART OR IN WHOLE ) TO CREATE THEIR OWN ANALYSIS CASE PROBLEM THAT WOULD BE MOST RELEVANT TO ACHIEVE THEIR DESIRE D STUDENT LEARNING OBJECTIVES. Instructions: Part I: Based on the RCA product costs you provided above, the CEO asks for the pros and cons to buying the product from an outside vendor versus manufacturing it. The vendor has agreed to charge $100 per lot less than the current cost to make it. The CEO likes the idea of making a Fixed cost Variable and moving the cost curve above the breakeven line. The CEO is confident that he will be able to avoid all the product’s current costs by selling the machine it is manufactured on. He admits he is a little nervous since a number of customers like the product and buy complimentary products from Spick & Span. The company (Spick & Span) knows the vendor well and there are currently no issues with quality or on-time delivery. Should they make it or buy it? Provide an analysis and rationale. Part II: Regardless of your first decision, assume that you decided to buy the product from the vendor. Two months after signing the deal with the vendor, Spick & Span’s biggest competitor (upon hearing about the deal) lowers the price of their corresponding product to $100 below the bought-in price. Provide a discussion and analysis regarding what just transpired. Be sure to mention the issue as it relates to Fixed and Proportional costs. What are the implications for the decision to make or buy in this context? What should they do at this point (i.e. what options do they have)? E N D O F L E S S O N 5: RC A M O D U L E G 2 02 PRODUCT COST CONTROLLING – CALCULATE PRODUCT COSTS 33 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA L ESSON 6: RCA M ODULE G203 P R O FI T A BI LI T Y A N A LY SI S – R E P O R T ON P RO F I T A BI LI T Y LEARNING OBJECTIVE: TO FAMILIARIZE STUDENTS WITH A COSTING APPLICATION THAT UTILIZES RESOURCE CONSUMPTION ACCOUNTING (RCA). TO UNDERSTAND THE PROFITABILITY REPORTING STRUCTURE. ANALYZE RESULTS. REFERENCE: STORYBOARD OF THE MANUFACTURING ENTITY “SPICK AND SPAN CORPORATION”. SAP CO ON THE SERVER “KOSOVO.COB.CSUCHICO.EDU”, CLIENT 950, OPERATING CONCERN “SPSP”. MODULE ON CCA – RESOURCE POOL PLANNING AND THE MODULE ON PC – CALCULATE PRODUCT COST. MODULE RCA03 TASKS TO BE EXECUTED: 1. DISPLAY PLANNED PRODUCT PROFITABILITY. 2. MAKE A BUSINESS DECISION -MUTUALLY EXCLUSIVE RESOURCES. TASK EXECUTION: 1. DISPLAY PLANNED PRODUCT PROFITABILITY. Menu path: Accounting Controlling Profitability Analysis Information System Execute Report Or by transaction code: KE30 Select report “CUSTOM01” (double click) Period/year FROM = 1/2011 Period/year TO = 12/2011 Version = 0 Execute On the Warning select Yes System returns “Company” level Contribution Margin report 34 | P a g e © 2011 ALTA VIA CONSULTING LLC A PRACTICAL INTRODUCTION TO RCA Select “Drilldown List” in bottom left corner of the navigation box to highlight the report segments Select “Product” 2. MAKE A BUSINESS DECISION -MUTUALLY EXCLUSIVE RESOURCES. NOTE: LECTURER HAS THE OPTION OF USING THE ANALYSIS CASE PROBLEM PRESENTED BELOW , OR MAY SUBSTITUTE IT (IN PART OR IN WHOLE ) TO CREATE THEIR OWN ANALYSIS CASE PROBLEM THAT WOULD BE MOST RELEVANT TO ACHIEVE THEIR DESIRE D STUDENT LEARNING OBJECTIVES. Instructions: Part I: The CEO asks you to bring the marginal income statement (P&L) to his office; he wants to discuss the continuation/discontinuance of the product “Heavy Duty” degreaser. His contention is that the product is obviously losing money and that it is a candidate for elimination. He just came back from an international conference in Rio where in a session someone mentioned a thing called the “fixed cost death spiral” and he wants you to explain to him exactly what it is and whether it has any bearing on continuation/discontinuance of the product. Consider the P&L when informing your decision as to what action to recommend. Required: Provide the rationale to make the CEO understand what information is relevant to determining what to do with the product and make a recommendation. Use the P&L to evaluate under what conditions the product should be eliminated or retained. E N D O F L E S S O N 6: RC A M O D U L E G 2 03 PROFITABILITY ANALYSIS – REPORT ON PROFITABILITY 35 | P a g e © 2011 ALTA VIA CONSULTING LLC A BOUT A LTA V IA C ONSULTING , LLC ALTA VIA CONSULTING, LLC IS A TRUSTED SAP PARTNER AND AMERICAS’ SAP USERS’ GROUP ASSOCIATE AFFILIATE SERVING AS SUBJECT MATTER EXPERTS IN THE SAP ERP CONTROLLING MODULE ENVIRONMENT. SINCE 1998, OUR CONSULTING SERVICES OFFER COSTING INSIGHTS AND COST TRANSPARENCY THAT IS OFTEN THOUGHT TO BE UNATTAINABLE. AS COSTING SOLUTION ARCHITECTS, WE ACHIEVE OUR CLIENT'S GOALS BY FOCUSING ON MANAGEMENT PROCESSES THAT INCLUDE BLUEPRINTING, PLANNING, ANALYSIS, CONTROL, AND DECISION SUPPORT TOOLS. WE THRIVE ON ADDRESSING SPECIFIC CHALLENGES RELATED TO ADVANCED COST MANAGEMENT, HIGHLIGHTING SOLUTIONS AND BEST PRACTICES TO HELP MANAGERS ACHIEVE THEIR OPTIMIZATION OBJECTIVES. ALTA VIA’S MISSION IS TO SERVE AS GLOBAL COSTING SOLUTION ARCHITECTS — PROVING THERE'S “A BETTER USE OF INFORMATION”. 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