PRE FEASIBILITY REPORT
For
PROPOSED BULK DRUGS, BULK DRUG
INTERMEDIATES & SOLVENT DISTILLATION UNIT
of
M/s. SULESHVARI HEALTH CARE
Plot No. 2806/C, GIDC Estate, Ankleshwar – 393 002,
Dist. Bharuch, Gujarat, INDIA.
0
CONTENTS
Sr. No.
Description
Page No.
1.
Executive Summary
2
2.
Introduction of the Project/Background information
21
3.
Project Description
23
4.
Site Analysis
28
5.
Planning Brief
29
6.
Proposed Infrastructure
30
7.
Rehabilitation and resettlement (R & R) Plan
31
8.
Project Schedule & Cost Estimates
32
9.
Analysis of Proposal (Final Recommendations)
32
1
1.0
EXECUTIVE SUMMARY
1.1 Company Profile
M/s. Suleshvari Health Care proposes bulk drugs, bulk drug intermediates manufacturing
and solvent distillation (in-house or common group facility) unit at Plot No. 2806/C, GIDC,
Ankleshwar - 393 002, Dist: Bharuch, Gujarat, INDIA.
1.2 Project Details
1.2.1 Products along with Production Capacity
Sr.
No.
Products
Proposed Capacity
(MT/Month)
CAS No.
1
Furosemide
10
54-31-9
2
120
123-92-2
120
105-68-0
4
Diaminomethyleneamino (1amino-1-iminomethylene)
thiomethyl thiozole
dihydrochloride [ITU]
N-Sulfomyl-3chloropropionamide
hydrochloride[IF]
Famotidine
5
14205-39-1
5
Colsevelam hydrochloride
10
93479-97-1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Fomepizole
Glimepiride
Betahistine Dihydrochloride
Adapalene
Telmisartan
Tapentadol Hydrochloride
Colistimethate Sodium
Rusvastatin Calcium
1-3 dichloro Acetone
Gunylthiourea
Rabeprazole Sodium
Carvediol
Celecoxib
Clopidogrel Bisulfate
Atoravastatin Calcium
Etoricoxib
Valsartan
3
88150-62-3
93479-97-1
106649-95-0
76824-35-6
152751-57-0
845273-93-0
71550-12-4
7554-65-6
182815-44-7
93479-97-1
5579-84-0
106685-40-9
144701-48-4
175591-09-0
8068-28-8
147098-20-2
534-07-6
2
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
Tranexamic Acid
Folic Acid
Zolpidic Acid
Pregabaline
Chlorohexidine Base
Benzarone
Benzbromarone
Zaltoprofen
Ondansetron Hydrochloride
Miconazole Nitrate
Ecanazole Nitrate
Desloratadine
Loratidine
Gabapentine
Albendazole
Citrezine Hydrochloride
Lasamide
Pioglitazone Hydrochloride
Mesalamine
Febuxostat
Itopride Hydrochloride
Amodafinil
Quetipine Fumrate
Aripiprazole
Amlodipine Besylate
Nebivilol Hydrochloride
Sevelamer Hydrochloride
Sevelamer Carbonate
Poly
Allaylamine
Hydrochloride
Iso Amyl Acetate
Iso Amyl Propionate
Iso Amyl Butyrate
Phenyl Ethyl Acetate
Phenyl Ethyl Propionate
Methyl -3- Amino Crotonate
Phthalimido Amlodipine
Total (A)
Distillation of Solvent (B)
Total (A + B)
30
1,000
5
5
5
5
5
10
5
1,335
1,000
2,335
2114-02-5
117976-90-6
72956-09-3
169590-42-5
120202-66-6
134523-03-8
202409-33-4
137862-53-4
1197-18-8
59-30-3
189005-44-5
148553-50-8
79794-75-5
60142-96-3
54965-21-8
83881-52-1
2736-23-4
112529-15-4
89-57-6
144060-53-7
122892-31-3
68693-11-8
111974-72-2
129722-12-9
111470-99-6
152520-56-4
106-27-4
103-45-7
122-70-3
123-92-2
105-68-0
106-27-4
103-45-7
122-70-3
14205-39-1
88150-62-3
3
1.3 Raw Material Requirement
Sr. No. Raw Material
1.
2.
3.
4.
5.
Furosemide
Furfuryl Amine
Lasamide
Caustic Flake
IPA
Carbon
Acetic Acid
Diaminomethyleneamino
(1-amino-1iminomethylene)
thiomethyl
thiozole
dihydrochloride [ITU]
1,3 DCA
Guanyl Thiourea
Acetone
Catalyst
Thiourea
Acetic Acid
N-Sulfomyl-3-chloropropionamide
hydrochloride [IF]
Acrylonitrile
Hydrogen Peroxide
HCl (Gas)
Sulfamide
Acetone
Famotidine
ITU
IF
Methanol
NaOH
Water
Acetic Acid
Colsevelam hydrochloride
Monoallylamine
2,2-dimethyl-2,2-azopropane dihydrochloride
Concentrated Hydrochloric acid
Methanol
Polyallylamine
Epichlorohydrin
n-Decylchloride
Quantity
(MT/MT)
0.450
0.850
0.234
0.240
0.080
0.220
0.435
0.413
3.100
0.004
0.261
0.261
1.303
0.008
1.495
0.500
0.400
1.150
0.965
5.710
0.690
20.50
0.200
0.60
0.01
1.15
0.31
0.90
0.01
0.02
4
6.
7.
8.
9.
10.
Trimethylammoniumhexylchloride
Sodium hydroxide
Glimepiride
3 Ethyl methyl Pyrroline
2 Phenyl ethyl isocyanate
Toluene
Chloro Sulfonic Acid
Ammonia Solution
EDC
Fomepizole
Propanaldehyde
Ethanol
Hexane
Phosphorus oxychloride
Hydrazine Hydrate
Potassium Carbonate
Carbon
Di isopropyl Ether
N,N-Dimethyl Formamide
Dichloro Methane
Betahistine Dihydrochloride
2- vinyl pyridine
Methylamine hydrochloride
Chloroform
Sodium hydroxide
Acetic Acid
IPA
IPA HCl(20%)
Adapalene
Adamentanol
Para Bromo Phenol
THF
Mg Turning
MDC
6-Bromo-2-methyl naphthoate
HCl
Telmisartan
4-Amino 3- Methylbenzoic acid
Conc. Sulphuric Acid
Liq. Ammonia
Methanol
MDC
0.02
0.45
0.40
0.40
0.15
1.00
3.10
0.30
1.31
0.015
0.015
3.45
1.10
0.75
0.15
0.02
0.01
0.03
0.63
0.80
0.23
0.45
0.06
0.01
1.38
0.48
0.30
0.025
0.06
0.04
0.72
1.32
1.484
1.423
2.968
0.06
0.03
5
11.
12.
13.
TEA
Butryl Chloride
Sodium Bicarbonate
Sodium Sulphate
Hexane
Fuming Nitric Acid
Tapentadol Hydrochloride
3-methoxy propiophenone
IPA
Dimethyl Amine HCL
Paraformadehyde
Sodium Hydroxide
MDC
L (-) Dibenzoyl tartaric acid
THF
Mg Turning
Ethyl Bromide
Acetic Acid
Ammonium Solution
Ethyl Acetate
Trifluroacetic anhydride
Palladium
Acetone
HBr
IPA HCl
Colistimethate Sodium
Colistin Sulphate
Sodium Bicarbonate
Sodium Carbonate
Formaldehyde
Sodium Bisulfite
Acetic Acid
Solvent
Acetone
Methanol
Rusvastatin Calcium
4-Fluoro Benzaldehyde
4-Methyl-3-oxo-Pentatonic Acid Ethyl Ester
Potassium Hydroxide
Methyl Iodide
Methanol
0.01
1.287
0.153
0.387
0.02
4.050
1.412
0.350
1.059
0.588
0.376
0.350
1.412
0.080
0.171
0.588
0.118
0.506
0.230
0.882
0.070
0.260
1.765
0.882
1.33
0.67
0.33
1.33
3.06
0.16
0.80
2.00
3.00
0.52
0.66
0.24
0.60
5.50
6
14.
15.
16.
5-Methyl Iso Thio Urea
2,3-Dichloro-5,6-Dicyano Benzoquinone
HMPA
MDC
Meta Chloro Peroxy Benzoic Acid
Methyl Amine
Ethanol
Methane Sulfonyl Chloride
Sodium Hydride (60%)
Di Methoxy Ethane
Hydrogen
DIBAL-H
Toluene
Methyl(3R)-3-(tert butyl dimethyl silyloxy)-5oxo-6-triphenyl phosphoranylidene hexanoate
Triethyl Amine
N,N-Dimethyl Formamide
Hydrogen Fluoride
THF
Ethyl Acetate
Diethyl Methoxy Borane
Sodium Borohydride
Calcium Chloride
1-3 dichloro Acetone
Epichlorohydrin
HCl (30%)
Sulfuric Acid (98%)
Sodium Dichromate
Gunylthiourea
Phosphorus Penta Sulphide
KOH
Dicyanadiamide
Sodium Hydro Sulphite
Rabeprazole Sodium
2,3-Lutidine
H2O2 (50%)
Nitric Acid
Acetic Acid
0.35
0.85
1.00
8.00
0.11
0.10
2.50
0.35
0.01
3.00
0.01
0.01
8.00
1.45
0.15
3.00
0.05
7.50
10.50
0.20
0.01
0.13
1.302
3.125
1.862
1.562
0.827
1.000
0.909
0.181
0.460
0.330
0.380
0.060
7
17.
18.
19.
3-Methoxy 1-Propanol
NaOH
Toluene
DMSO
Acetic Anhydride
HCl
Thionyl Chloride
MDC
Sodium Sulphate
2-Mercaptobenzimidazole
Ammonium Hydroxide
Sodium Hypochlorite (8%)
Acetone
Sodium Hydro Sulphate
MMA
IPA
Activated Carbon
Carvediol
4-Hydroxy Carbazole
Epichlorohydrin
Hydrose
Methanol
Ethyl Acetate
Carbon
Hyflo
Monoethylene Glycol Dimethyl Ether
2-(2-Methoxy Phenoxy) Ethyl Amine
Acetone
Potassium Carbonate
Oxalic Acid
IPA
Sodium Sulphate
Ortho Phosphoric Acid
Celecoxib
4 SPH
Dione Deri
Toluene
Carbon
Clopidogrel Bisulfate
amino(2-chlorophenyl)acetic acid
methanol
Potassium salt
0.430
0.155
0.012
0.010
0.390
0.200
0.530
0.370
0.100
0.530
0.125
3.270
0.100
0.120
0.100
0.150
0.100
0.447
0.790
0.116
0.067
0.029
0.022
0.005
2.330
0.956
0.101
0.372
0.532
0.052
0.207
0.442
0.70
0.65
2.80
0.01
1.25
0.20
0.7
8
20.
MDC
Liq. ammonia
Thiophene-2-Ethanol
p-toluene sulphonyl chloride
Toluene
Sodium hydroxide
Acetonitrile
Dipotassium phosphate
Ethyl acetate
HCL
P-Formaldehyde
MDC
Liq. Ammonia
Acetone
Tartaric acid
MDC
Sodium carbonate
Acetone
Activated carbon
Sulfuric acid
Atoravastatin Calcium
Ethyl-4-Cyano-3-hydroxy butanaote
THF
Diisopropyl amine
N-Butyl Lithium
Tert-Butyl acetate
HCl
Ethyl Acetate
NaCl
Methanol
DEMB (50 % Soln)
Sodium Borohydride
Acetic Acid
Dimethoxy Propane
Methane Sulphonic Acid
Sodium Bicarbonate
n-Hexane
0.50
0.62
0.5
1.05
0.16
1.25
0.32
0.87
0.28
0.85
0.53
1.02
0.60
1.10
0.82
0.67
0.70
0.24
0.15
0.31
1.00
0.85
1.22
0.6
1.68
0.76
1.5
1.20
1.02
0.70
0.44
0.98
1.81
0.03
2.00
0.023
9
21.
22.
Raney Nickel
Pivalic Acid
Toluene
Activated Carbon
Methyl Tert Butyl
Etoricoxib
Acetic Acid
Acetone
Ammonia Solution
CPT-Phosphate
D M Water
Hydroxylamine Hydrochloride
Hyflow
Isopropyl Alcohol
Ketosulfone
Methanol
Potassium Tertrabutoxide (KTB)
Sodium Acetate
Sodium Hydroxide
Toluene
THF
Trifluro Acetic Acid
Activated Carbon
Hexane
Valsartan
L-Valine
Methanol
Thionyl Chloride
Toluene
DCM
NaOH
NaCL
4-Bromo Methyl 2-Cyano biphenyl
Acetonitrile
Potassium Carbonate
Oxalic Acid
o-Xylene
Valeoryl Chloride
Sodium Bicarbonate
HCl
Tributyl Tin Chloride
Calcium Hydroxide
1.00
0.240
0.45
0.100
0.410
1.520
2.80
5.80
1.520
26.00
0.115
0.177
10.00
0.574
10.00
0.664
0.297
2.153
55.000
23.00
0.465
0.022
0.250
1.44
0.23
6.90
0.38
2.41
0.65
0.29
2.17
1.00
1.49
1.00
1.16
1.24
0.28
0.65
5.55
0.42
10
23.
24.
25.
26.
Ethyl Acetate
Diisopropyl ether
TBAB
Tranexamic Acid
4-aminomethyl benzoic
Acid
HCl
Ruthenium
Sodium hydroxide
Methanol
Folic Acid
PABGA
TAPS
TCA
SMBS
NaHCO3
HCl 30%
NaOH
Acetic Acid
Zolpidic Acid
Toluene
Methyl Phenacyl bromide
2- Amino-5-methyl pyridine
Triethyl amine
Oxalyl chloride
Methylene Dichloride
Potassium hydroxide
Acetic acid
Hydrazine hydrate
Methanol
Pregabaline
Sodium Hydroxide
4-CMH
Liquid Bromine
Activated carbon
Hyflo
Hydrochloric acid
IPA
Morpholine
Methyl-3-Amino Crotonate : 294 Kg.
Mono Ethanol Amine
0.35
7.17
0.14
1.060
0.440
0.300
0.252
2.000
1.00
0.90
0.64
0.36
1.20
6.00
0.22
0.32
0.128
1.000
0.611
0.531
0.700
1.000
1.340
1.651
0.431
1.000
1.90
1.37
1.23
0.07
0.02
2.46
7.06
0.08
1.47
0.625
11
27.
28.
29.
30.
Chlorohexidine Base
Hexamethelinediamine
Butanol
Hydrochloric acid
Sodiumdicynamide
Parachloroaniline HCl
Sodium hydroxide
Methanol
Benzarone
Salicylaldehyde
Chloroacetone
Hydrazine hydrate
KOH
Methanol
MEG
Toluene
p-Anisoyl chloride
Ferric chloride
Aluminium chloride
HCl
Activated carbon
Ethyl Acetate
Benzbromarone
Salicylaldehyde
Chloroacetone
Hydrazine hydrate
KOH
Methanol
MEG
Toluene
p-Anisoyl chloride
Ferric chloride
Aluminium chloride
HCl
Activated carbon
Bromine
TEA
IPA
Zaltoprofen
2-(2-(phenylthio)-5propionylphenyl)acetic
acid
0.30
3.51
0.63
0.46
0.85
0.21
0.12
0.98
0.87
1.075
1.300
0.200
0.05
0.150
1.32
1.00
2.475
2.25
1.25
0.158
0.670
0.600
0.730
0.880
0.100
0.600
0.140
0.900
0.680
1.680
2.540
0.07
1.190
0.690
0.200
1.414
12
31.
32.
33.
34.
Methanol
Sulfuric Acid
Sodium Carbonate
Trimethyl Ortho
Formate
Zinc Dust
Bromine
Sodium Hydroxide
Toluene
Polyphosphoric acid
EDC
Ethanol
Acetic Acid
Sodium Carbonate
Ondansetron HCL
Ondensetron Base
IPA
HCl
Miconzole Nitrate
1,3-dichloro benzene
Aluminum chloride
Chloro Acetyl Chloride
2,2’,4’ Trichloro acetophenone
NaOH
MeOH
Sodium Borohydrate
Imidazole
Toluene
2,4-DBC
Activated Charcoal
Nitric Acid
Ecanzole Nitrate
1-(2,4-Dichloro phenyl)2-(1H-Imidazol-1yl)Ethanol
Toluene
NaOH
4-Chloro benzyl Chloride
TBAB
Nitric acid
Methanol
Desloratadine
8.485
0.141
0.263
1.232
0.061
0.919
0.778
3.242
5.657
3.536
2.823
0.894
0.258
0.90
3.54
0.21
0.40
0.40
0.32
0.56
0.10
0.08
0.04
0.17
0.16
0.46
0.008
0.24
0.80
0.20
0.35
0.50
0.02
0.20
0.30
13
35.
36.
37.
Loratidine
Methanol
KOH
MIBK
Loratidine
M-5
Sulphuric Acid
NaOH
MDC
SOCl2
DMF
AlCl3
Hyflow
Ethylene Dibromide
THF
Iodine
HCl
Chloroform
Hexane
Toluene
NaHCO3
Acetonitrile
Gabapentine
1-1, Cycloacetic Acid
Urea
NaOH
Xylene
Conc. HCl
Methanol
Ethyl Acetate
Albendazole
Ortho Nitro Aniline
Ammonium Thiocynate
Methanol
Chlorine Gas
Caustic Soda
N- Propanol
N-Propyl Bromide
Toluene
Sodium Hydrosulphide Diluted
Cyaanamide Solution (L-500)
Methyl Chloro Format
2.95
0.30
3.93
0.45
2.90
0.90
3.25
4.00
3.31
0.13
0.72
0.63
0.23
0.9
0.005
1.50
1.50
2.20
1.50
1.75
0.20
1.67
1.00
0.62
0.58
2.34
0.30
0.30
1.06
1.24
0.20
0.76
0.91
0.383
0.90
0.380
4.50
0.52
0.65
14
38.
39.
40.
41.
42.
Acetone
Citrizine HCL
P-Chloro benzophenone
Methyl Alcohol
Sodium Borohydrate
Sodium Hydroxide
Toluene
Thionyl Chloride
Hydroxy Ethyl Piperazine
Sodium Hydroxide Lye
Sodium Mono Chloro Acetate
Dimethyl Formamide
Potassium Hydroxide
Acetone
Activated carbon
HCl gas
Lasamide
2,4 Dichloro Benzoic acid
Chlorosulfonic acid
Ammonia
HCl
MESALMINE
POTASSIUM HYDROXIDE
2-chloro-5- nitro benzoic acid
HYDROCHLORIC ACID
SODIUM CARBONATE
RANEY NICKEL
SODIUM HYDROXIDE
HYDROCHLORIC ACID
CHARCOAL
SODIUM BICARBONATE
FEBUXOSTAT
Ethyl-2-(3-cyano-4-isobutoxyphenyl)-4-methyl5-thiazolecarboxylate
Methanol
Toluene
Caustic soda flakes
HCl
ITOPRIDE HYDROCHLORIDE
Veratric acid
Thionyl chloride
Toluene
0.18
1.00
1.35
0.07
0.01
0.25
0.85
0.80
2.00
0.38
0.15
0.65
0.20
0.02
0.20
0.950
4.720
0.720
1.296
2.54
1.82
3.10
0.60
0.30
4.73
2.70
0.20
0.54
1.250
12.50
7.50
0.125
0.250
0.667
0.667
3.270
15
43.
44.
45.
4-[2-(Dimethylamino)
ethoxy]Benzyl amine
Caustic soda flakes
IPA
IPA HCl
Methanol
Acetone
Amrodafinil
Benzhydrolthiol
Chloroacetic Acid
Sodium Hydroxide
HCL (30%)
Acetic Acid
Hydrogen Peroxide
L(-)Phenyl Ethyl Amine
Methanol
Ammonium Solution
Carbon
Hyflow
QUETIAPINE FUMARATE
2- Amino diphenyle sulfide
Sodium Hydroxide flakes
Toluene
Phenyl chloroformate
Hydrochloric acid
Polyphospheric acid
Acetone
Dibenzo [b,f] [1,4] Thiazepin -11(1 OH)- ONE
N,N- Dimethyl ANILINE
Phosphorous oxychloride
Hydrochloric acid
Sodium Sulphate
Toluene
Triethanolamine
Hydroxy ethoxyrthyl piparazine
Sodium bicarbonate
1 N HCl
Hyflosupercel
Methanol
Fumaric acid
ARIPIPERAZOLE
7- Hydroxy -3,4- dihydroQuinoline
0.667
0.095
2.857
0.317
0.159
0.635
2.90
1.37
0.58
0.20
6.62
0.88
0.30
0.14
0.52
0.12
0.12
1.11
0.32
6.67
1.27
0.66
8.89
3.48
0.6
0.4
0.3
0.5
0.1
5.2
0.4
0.4
0.1
0.1
0.0
7.7
0.2
0.74
16
46.
47.
48.
49.
1- Bromo -4- Chloro Butane
Sodium Hydroxide
n- Propanol
Cyclohexane
Triethylamine
DCPP HCl
Methanol
Amlodipine Besylate
Phthaloyl Amlodipine
Mono Methyl Amine
Methanol
Ethyl Acetate
Benzene Sulfonic Acid
Carbon
NEBIVOLOL AND ITS INTERMEDIATE
Maleic Anhydride
AlCl3
EDC
Para Fluoro Anisole
HCl
Hexane
Acetic Acid
Sulphuric Acid
Pd/c
Hyflow
Sodium Borohydride
4.44
0.24
3.70
1.48
0.59
0.59
0.37
THF
MDC
Sodium Carbonate
DMSO
Oxahl Chloride
TEA
Sodium Hydride
Methanol
Benzyl Amine
Acetonitrile
Sevelamer Hydrochloride
Allylamine
2,2-Dimethyl-2,2-azopropane dihydrochloride
HCl
Epichlorhydrin
NaOH Flakes
Sevelamer Carbonate
4.00
5.6
0.9
0.80
3.25
6.50
1.00
1.00
0.33
0.8
1.09
1.68
4.38
3.09
0.38
0.75
1.4
3.50
5.00
1.42
3.20
4.25
0.95
1.20
0.41
0.80
1.20
0.75
0.03
1.25
0.11
0.37
17
50.
51.
52.
53.
54.
55.
56.
57.
SevelamerHCl
Caustic soda flakes
Carbon dioxide
Poly Allaylamine Hydrochloride
Allylamine
2,2-Dimethyl-2,2-azopropane dihydrochloride
HCl
Iso Amyl Acetate
Amyl alcohol
Catalyst
Toluene
Acetic acid
Iso Amyl Propionate
Amyl alcohol
Catalyst
Toluene
Propionic acid
Iso Amyl Butyrate
Amyl alcohol
Catalyst
Toluene
Butyric acid
Phenyl Ethyl Acetate
Toluene
Acetic Acid
Phenyl Ethyl Alcohol
PTSA
Phenyl Ethyl Propionate
Toluene
Propionic Acid
Phenyl Ethyl Alcohol
PTSA
Methyl-3-Amino Crotonate
Methyl Aceto Acetate
Liq. Ammonia
Methanol
Phthalimido Amlodipine
Xylene
Phthalic Anhydride
Mono Ehanol Amine
Benzene
Sodium hydride
1.111
0.333
0.278
0.333
0.117
0.600
0.70
0.05
0.60
0.55
0.70
0.05
0.60
0.55
0.60
0.05
0.60
0.60
1.00
0.65
1.25
0.06
1.00
0.75
1.15
0.06
5.62
4.50
1.50
7.50
1.50
0.625
8.25
0.415
18
E4CAA
Acetic Acid
Methanol
Ortho Chloro Benzaldehyde : 129 Kg.
Morpholine
Methyl-3-Amino Crotonate : 294 Kg.
Mono Ethanol Amine
0.81
1.73
2.925
0.645
0.08
1.47
0.625
1.4 Water Requirement, Waste Water Generation and Treatment
Total water requirement will be 90 KL/Day which will be met through GIDC water supply.
The wastewater generation will be 44 KL/Day. The Low COD effluent (35 KLD) will be sent to
proposed ETP consists of primary treatment facility and then sent to CETP of M/s. ETL,
Ankleshwar & High COD/TDS stream (5 KL/Day) shall be sent to common MEE of M/s. ETL,
Ankleshwar for further treatment & disposal. Domestic Wastewater (4 KL/Day) will be
disposed to soak pit & septic tank.
1.5 Air Pollution Source and Control Management
There will be emission from Steam Boilers (2 nos.), TFH, DG set and Process Vents (2 nos.).
To control the emission from process vents, adequate two stage scrubbers will be installed.
Sr.
No.
Source
Emission
of
Flue Gas Emission
1
Boiler
(Capacity: 1
TPH)
2
Boiler
(Capacity: 2.0
TPH)
3
Thermic fluid
heater
(Capacity: 6
Lac KCal)
4
D. G. Set
Stack/Vent
(meter)
Height Diameter
Fuel name &
Quantity use
Type of
Emission
APCE
Natural Gas =
1000
Sm3/Day
Agro waste =
10 MT/Day
SPM
SO2
NOx
SPM
SO2
NOx
SPM
SO2
NOx
--
15
0.2
30
0.5
30
0.5
Agro waste =
5 MT/Day
11
0.1
HSD
SPM
SO2
Multicyclone
separator with
bag filter
Multicyclone
separator with
bag filter
--
19
NOx
Process Gas Emission
5
Process Vent
(Reactor
Vessel)
6
Process Vent
(Reactor
Vessel)
11
0.2
--
11
0.2
--
Cl2
NH3
HCl
HCl
SO2
Two Stage Water
& Caustic
scrubber
Two Stage Water
& Caustic
scrubber
1.6 Hazardous Waste
Sr.
No.
1
Hazardous/Solid
Category
Waste
Discarded HDPE
33.1
Drums/Bags
2
Used / Spent Oil
5.1
3
ETP Sludge
35.3
4
Distillation
Residue
28.1
5
Spent Carbon
28.2
6
HCL (30 %)
C15
7
Spent Catalyst
28.3
8
Inorganic Salt
28.1
9
Organic
Waste
28.1
Process
Proposed
Mode Of Disposal
1000
Nos./Month
Collection, Storage, Transportation
and sell to Register Re-processors
after decontamination.
10
Collection, Storage, Transportation
Lit/Month
and sell to registered recycler.
10
Collection, Storage, Transportation
MT/Month and sent to common TSDF of M/s.
BEIL.
15
Collection, Storage, Transportation
MT/Month and sent for co-processing in
cement industries or sent to
common incineration of M/s. BEIL.
2 MT/Month Collection, Storage, Transportation
and sent for co-processing in
cement industries or sent to
common incineration of M/s. BEIL.
100
Collection, Storage, Transportation
MT/Month and sell to end user.
2 MT/Month Collection, Storage, Transportation
and sent to regenerator
30
Collection, Storage, Transportation
MT/Month and sent to common TSDF of M/s.
BEIL.
30
Collection, Storage, Transportation
MT/Month and sent for co-processing in
20
cement industries or sent to
common incineration of M/s. BEIL.
1.7 Green Belt
Total 10585 m2 land area is available at site; out of this area about 3,600 sq. meter (35 %)
area will be covered as greenbelt and other forms of greenery.
1.8 Power & Fuel Requirements
Power required from GEB will 500 KVA (Proposed)
1 D.G. Set = 250 KVA (Proposed) (For Emergency Only)
Fuel:
Natural Gas = 1000 m3/Day
Agro Waste/Briquettes = 15 MT/Day (Proposed)
HSD = 20 Liter/Hr (Proposed) (For Emergency Only)
2.0
INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
Proposed Bulk Drugs, Bulk Drug Intermediates and solvent distillation unit (in-house or
common group facility).
Identification of the project proponent
SR.
NAME
DESIGNATION
NO.
1 Mr. Ramesh Nanjibhai
Partner
Patel
2
Mr. Lalit Laxmichand
Gami
Partner
3
Mr. Kailash
Laxmichand Patel
Partner
4
Mrs. Bharti
Laxmichand Patel
Partner
ADDRESS
206, Akash Gankga Co Opretive
Society, GIDC, Ankleshwar.
Mob: +91 98284014578
408/14, Sardar Patel Society,
GIDC, Ankleshwar.
Mob: +91 9828406461
408/14, Sardar Patel Society,
GIDC, Ankleshwar.
Mob: +91 9924115437
408/14, Sardar Patel Society,
GIDC, Ankleshwar
Mob: +91-2646-226676
21
2.2 Brief description of nature of the Project
Proposed Bulk Drugs, Bulk Drug Intermediates and solvent distillation unit (in-house or
common group facility).
2.3 Need for the project and its importance to the country and or region
The Indian pharmaceutical industries currently tops amongst India’s science based
industries with wide ranging capabilities in the complex field of pharmaceutical. The
pharmaceutical industries in India meets around 60% of the country’s demand. But in world
market also Indian pharmaceutical products are well accepted. There is a good potential for
us to fulfill the need of domestic market as well as contribute in earning foreign Exchange.
2.4 Demands-Supply Gap
Based on our informal survey of the market with our current customers and various traders,
we have found that there is a big potential for the range of the products we are planning.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some
materials, we will have to import, if require, some of the key raw materials as they are not
available indigenously. This will make us very competitive against imported finished
products and we will export our finished products in the international market.
2.6 Export possibility
We shall explore the possibility of export the products.
2.7 Domestic/Export Markets
Our products have good demand in local & international markets. We shall explore the
possibility of export the products.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. Suleshvari Health Care will give direct employment, if required, to local people based
on qualification and requirement after proposed expansion. In addition to direct
22
employment, indirect employment shall generate ancillary business to some extent for the
local population.
3.0
Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
3.2 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
•
Map showing general location
(Courtesy: Environmental Information Center, New Delhi)
23
•
Specific location and project boundary
15
Plot Layout
16
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
Efficient transport facilities within the industrial estate and to & fro the city area.
Environment-friendly zone.
Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section-1.2.1, Page No. 2.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Please refer Form-I, Annexure-3.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Section-1.3, Page No. 3. We shall
procure the raw material as much as possible from domestic market and if there is no
availability of any raw material we will import. We shall explore the possibility of export the
finished products.
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
Resource optimization/recycling and reuse shall be envisaged
26
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement will be met through GIDC water supply.
Power & Fuel Requirement
Power required from GEB will 500 KVA (Proposed)
1 D.G. Set = 250 KVA (Proposed) (For Emergency Only)
Fuel:
Natural Gas = 1000 Sm3/Day
Agro Waste/Briquettes = 15 MT/Day (Proposed)
HSD = 20 Liter/Hr (Proposed) (For Emergency Only)
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Form-I, Annexure-IV & V.
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
ACTIVITIES
RECONNAISSANCE SURVEY OF EXISTING PLANT
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH
LOCALS
OVERVIEW OF
E. I. A. STUDIES
INTRODUCTION
BASELINE
ENVIRONMENTAL
STATUS
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED
PLANT
SOURCE OF INFORMATION
ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
FACILITY DESCRIPTION
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
4.0 Site Analysis
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,
GREEN BELT DEVELOPMENT MONITORING PROGRAM
ENVIRONMENTAL
MANAGEMENT PLAN
CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
4.1 Connectivity
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR.
27
•
Site is very well connected by road
•
Availability of water, power, etc.
4.2 Land Form, Land Use and Land Ownership
It will be incorporated in EIA Report.
4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
It will be incorporated in EIA Report. CRZ Clearance is not applicable.
4.4 Existing Infrastructure
This is proposed project so that now there is only open land.
4.5 Soil Classification
It will be incorporated in EIA Report.
4.6 Climatic data from secondary sources.
Climatic data from primary & secondary sources will be incorporated in EIA Study.
4.7 Social infrastructure available.
Various Programs/ Projects related to Social & Economic development of surrounded area
has been planned, which are as follows.
A) Natural Resource Management – The main focus of this program will be to maximize the
yield returns of the farmers through efficient management of existing resources &
extension of new agricultural practices.
1) Integrated Agricultural Growth Project – For improvement and use of the modern
techniques and thereby would certainly contribute to prosperity in the agriculture sector
and reduce the rural poverty by programs like Farmers Training, Nursery Growing
Trainings, Modern agriculture equipment distribution programs etc.
28
2) Animal Husbandry Projects – Various programs like health checkups & treatment,
vaccination program, Anti sterility camps, breed improvement etc. will be carried
out.
B) Income Generation Program 1) Establishment of Self help groups.
2) Rural Entrepreneurship Development Program
3) Handcrafts Development Program
4) Vocational Training
5) Business process outsourcing
C) Health, Education & Infrastructure
1) Aids Awareness Program
2) General Health Camps
3) Innovative Teaching Methods
4) Adult Education
5) Sanitation
6) Infrastructure Development Projects
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Proposed Bulk Drugs, Bulk Drug Intermediates and solvent distillation unit (in-house or
common group facility).
5.2 Population Projection
Population data will be incorporated in EIA Study.
5.3 Land use planning (breakup along with green belt etc.)
Industrial Area (Processing Area)
Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services) = 3500 m2
29
Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, finished storage area,
Administration Building, Parking, road and open area) = 7085 m2
5.4 Assessment of Infrastructure Demand (Physical & Social)
•
Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project activity.
•
Social Welfare
•
Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
It will be incorporated in EIA Report.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services) = 3500 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, finished storage area,
Administration Building, Parking, road and open area) = 7085 m2
6.3 Green Belt
Total 10585 m2 land area is available at site; out of this area about 3,600 sq. meter (35 %)
area will be covered as greenbelt and other forms of greenery.
6.4 Social Infrastructure
•
Water Supply by GIDC
•
Power supply by DGVCL
30
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
•
Site is very well connected by road
•
Proximity to Raw Material suppliers
•
Availability of sufficient land free from cultivation
•
Availability of power facilities
•
Availability of water for industrial use
6.6 Drinking water Management (Source & Supply of water)
Total water requirement shall be met through GIDC supply.
6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different
sections of industry. These liquid wastes would be sent to septic tank & soak pit.
6.8 Solid Waste Management
Please refer Form-I, Annexure-V.
6.9 Power Requirement & Supply/Source
Please refer Section 1.8, Page No.6 of this report.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project activity area and it is open industrial land, so
R & R policy is not applicable to this project. There shall not be displacement of any
population in project area. The increasing industrial activity will boost the commercial and
economical status of the locality up to some extent.
31
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction after getting EC & CTE. We shall start manufacturing after
applying for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed project activity is Rs. 5.0 Crores. Capital cost of air & water
pollution control system and environmental monitoring equipments will be Rs. 0.8 Crore.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
•
Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
•
Social Welfare shall be done.
•
Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
32