Advanced Transport Phenomena Module 3 Lecture 11 Dr. R. Nagarajan Professor Dept of Chemical Engineering IIT Madras Constitutive Laws: Illustrative Problems 2 LIMITATIONS OF LINEAR LOCAL FLUX VS LOCAL DRIVING FORCE CONSTITUTIVE LAWS Nonlinear fluids Nonlocal spatial behavior– Action at a distance Nonlocal temporal behavior– Fluids with memory Multiphase effects– nonlinear species drag laws 3 NONLINEAR FLUIDS Non-Newtonian fluids: dynamic viscosity depends on deformation rate (or extra stress) e.g., high-mass-loaded slurries, clay-in-water, etc. Dynamics of such fluids studied under “rheology” Analogous non-linearities exist in heat & mass transfer e.g., solute diffusion through human blood 4 NONLOCAL SPATIAL BEHAVIOR When mfp not negligible compared to overall length over which transport process occurs e.g., transport across very low-density gases in ducts, electronic conduction in micro crystallites, radiation transport through nearly transparent media 5 NONLOCAL TEMPORAL BEHAVIOR Fluid responding to previous stresses, stress history e.g., visco-elastic fluids, such as gels, that partially return to their original state when applied stress is interrupted Analogous behavior possible for energy & mass transfer e.g., time lags between imposition of spatial gradients & associated fluxes Effects associated with finite thermal and concentration wave speeds 6 MULTIPHASE EFFECTS Single-phase mixture vs multiphase system e.g., gas with vapors of varying molecular weights vs droplet-laden gas Not a sharp distinction Relates to vi – vj, vi – v Linear laws apply only when these differences are small. 7 PROBLEM 1 Figure on next slide displays the experimentally observed composition dependence of the viscosity m of a mixture of ammonia and hydrogen at 306 K, 1 atm. N.B.: The units used for m in Figure are mP (micro-poise) where 1 poise 1 g/cm∙s. The MKS unit of viscosity is 1 kg/m∙s or 1 Pascalsecond. 8 PROBLEM 1 9 PROBLEM 1 a. Using Chapman-Enskog (CE) Theory and the Lennard-Jones (LJ) potential parameters, examine the agreement for the two endpoints, i.e., the viscosities of pure NH3 and pure H2 at 306 K, 1 atm. b. Using the “square-root rule,” what would you have predicted for that composition dependence of the mixture viscosity in this case? What conclusions do you draw from this comparison? 10 PROBLEM 1 c. How would you expect the NH3 + H2 curve to shift if the temperature were increased to 1000 K and the pressure were increased ten-fold? (Discuss the basis for your expectation.) d. Estimate the binary diffusion coefficient DNH H (cm2/s) 3 2 from Chapman-Enskog theory. e. Calculate the Schmidt number for an equimolar mixture of H2(g) and NH3(g). 11 PROBLEM 1 k(NH3 (g)) and DNH H Calculation 3 2 Given the tabular data: 12 PROBLEM 1 Calculate k(NH3 (g)) and DNH H @ 1 atm. 306 K 3 2 Thermal conductivity of NH3(g) 15 R m 4 C p 5 k . 1 4 M 15 R 2 ktrans Eucken factor m is calculated to give 1.063 x 10-4 poise. 13 PROBLEM 1 ktrans 15 R 15 1.987 4 . .m . 1.063 x 10 4 M 4 17.031 2 cal / cm s 5 4.651x 10 K / cm 4 8.559 5 Eucken factor 1 1.482 15 1.987 2 14 PROBLEM 1 Therefore k ktrans .(Eucken factor ) 2 cal / cm s 5 5 k 4.65110 1.482 6.892 10 K / cm cpm Cp Note : Pr k / cp k M v m k 0.775 15 PROBLEM 1 Calculation of DNH3-H2 @ 306 K, 1 atm: and Sc for y1 = 0.5 1/2 1 ij ii ij , ij ii . jj 2 3kBT k BT mi m j Dij . . 8 p 2 mi m j 1/2 1 . 2 ij D (kT / ij ) 16 PROBLEM 1 In the present case: kBT 1.38054 x 106 (306) 4.2245 x 1014erg / molecule mi m j mi m j 2.9929x 1024 g ; p 1 atm 1.0133x 106 dyne / cm 2 ; ij 2.8635 A; ij / k B ii / k B jj / k B 1/2 182.6 K ; 2 8.1996(A) 2 8.1996 X 1016 cm2 ; ij 306 kB T / 1.676 (outside of range of curve fit , 182.6 which formally gives 1.03). 17 PROBLEM 1 From tabular values ( Hirshfelder, Curtiss and Bird (1954)); D (1.676) 1.145 Therefore: DNH3 H2 0.7895 0.790 cm / s 2 For an equimolar mixture of ammonia and hydrogen: m 123m poise 1.23 x 104 P 18 PROBLEM 1 Moreover, M mix i 1 yi M i 0.5(17.031) 0.5(2.016) 9.5235. N Assuming perfect gas behavior: 1 (9.5235) pM 3.79 x 104 g / cm3 . RT 82.06 306 The momentum diffusivity of the mixture is therefore: v m / 0.324 cm2 / s, 19 PROBLEM 1 Corresponding to a diffusivity ratio of : 0.3273 Sc v / Dij 0.411 (dimensionless) 0.7892 20 PROBLEM 2 Property estimation for the hydrodesulphurization of Naphtha vapors. For the preliminary design of a chemical reactor to carry out the removal of trace sulfur compounds (e.g., C4H4S) from petroleum naphtha vapors (predominantly heptane, C7H16), it is necessary to estimate the Newtonian viscosity and corresponding momentum diffusivity of the vapor mixture at 660 K, 30 atm; these are rather extreme conditions for which direct measurements are not available. 21 PROBLEM 2 a. Using the vapor composition together with selected results from the kinetic theory of ideal vapors and dense vapors, what are your best estimates for mmix and nmix ? 22 PROBLEM 2 b. If this vapor mixture is to be passed at the rate of 2 g/s through each 2.54 cm diameter circular tube ( in a parallel array), calculate the corresponding Reynolds’ number, Re ≡ Udw/nmix within each tube (where U is the average vapor-mixture velocity). This dimensionless ratio will be seen to be required to estimate the mechanical energy required to pump the vapor through such tubes. 23 PROBLEM 2 c. Estimate the effective (pseudo-binary) Fick diffusion coefficient for thiophene (C4H4S) migration through this mixture, and the corresponding diffusivity ratio: Sc ≡ nmix /D3-mix . 24 PROBLEM 2 25 PROPERTY ESTIMATION FOR THE HYDRODESULPHURIZATION OF NAPHTHA VAPORS a. Suppose we need viscosity of H 2 C7 H16 ...trace C4 H 4 S yH 2 0.828 yC7 H16 0.172 @ 660 K , 30 atm b. Further, if m 2 g / s per tube and d w ( tube ) 2.54 cm, Re ? The first step is the estimation of the mixture viscosity based on its composition and the properties of its constituents under the anticipated 26 PROBLEM 2 operating conditions (660 K, 30 atm). Tentatively we use: 1/2 M i1 i yimi N M11/2 y1m1 M 21/2 y2m2 m N 1/2 1/2 1/2 M y M 1 1 2 y2 i1 M i yi where mi k BT 5 mi . 16 ii2 .m k BT / ii 1/2 i 1, 2, where 1 H 2 (g), 2 C7 H16 (g) (cf . Enskog Chapman theory.) 27 PROBLEM 2 In what follows, we sequentially consider the viscosities of each of the constituents of the vapor mixture. Viscosity of Hydrogen(g) at 660 K, 30 atm: M 2.016 g / g - mole -24 m 3 . 347 10 g 23 N A 6.0225 10 molec / mole 28 PROBLEM 2 ii 2.827 108 cm; ii2 2.5111015 cm 2 5 /16 0.3125 (mk BT )1/2 ((3.141...)(3.347 1024 )(1.38054 1016 )(660))1/2 9.789 1019 and k BT / ii 660 / 59.7 11.055 29 PROBLEM 2 Therefore k BT m (11.055) 0.8114 ( N .B.:1.22 0.16 gives 0.831.) Using table for L-J 12:6 potential ( Hirschfelder, Curtiss, and Bird (1954)) 30 PROBLEM 2 Therefore m H2 0.3125 9.789 1019 g 4 1.50 10 ( poise) 15 cm s 2.51110 0.8114 (to convert to MKS units ( Pa s ), multiply by 101 ) We now consider a similar calculation for the species C7H16(g) and check whether “dense vapor” correction are important 31 PROBLEM 2 Viscosity of n-Heptane at 660 K, 30 atm. 100.128 22 m g 1.6626 10 g; 23 6.023 10 8.88 10 8 cm; ( mk BT ) 4.759 10 35 ; 32 PROBLEM 2 ( mk BT )1/ 2 6.8986 10 18 2 2.4773 10 14 cm 2 k BT / 660 / 282 2.34 Therefore m ( 2.34 ) 1.12 via Hirshfelder et al. (1954) table; cf. 1.22(2.34)-0.16=1.065) and ( 0.3125 )( 6.8986 10 18 ) (O) mC H ( 660 K ,30 atm ) 7 16 2.4773 10 1.12 14 0.817 10 4 poise. 33 PROBLEM 2 Dense Vapor Correction? This can be estimated via the principle of “corresponding states” For C7H16: and pr p / pc 30 / 26.8 1.119 Tr T / Tc 660 / 540 1.222 From m / mc T / Tc , p / pc , m / m gas 1.25 ( cf .p / pc 0 asymptote ) 4 4 Therefore mC7 H 16 1.25 0.817 10 P 1.017 10 poise. 34 PROBLEM 2 Viscosity of Binary Mixture @ 660 K, 30 atm.. Table for calc. m mix i 1 2 Mi M1i / 2 2.016 1.4199 100.128 10.006 yi 0.828 0.172 104 mi 1.502 1.017 35 PROBLEM 2 Then 1.4199 0.828 1.502 10.006 0.172 1.017 10 m 1.4199 0.828 10.006( 0.172 ) 4 1.21 poise Re-Number Calculation: m Ud w U Re , where A v v m / average velocity momentum diffusivity 36 PROBLEM 2 For each dw=2.54 cm tube A and d w2 ( 2.54 )2 5.067cm 2 4 4 PM 30 18.891 1.046 10 2 g / cm3 RT 82.06 660 If the perfect gas EOS is valid for the mixture, where N M mix yi M i 0.828( 2.016 ) 0.172( 100.128 ) i 1 g 18.891 g mole 37 PROBLEM 2 Now: 2 1.214 10 4 Poise cm 2 vm/ 1.16 10 1.046 10 2 g / cm3 s And 2 1 cm U 3.77 10 2 s 1.046 10 5.067 Therefore 1 3.77 10 2.54 Ud w 3 Re 8.26 10 2 v 1.16 10 38 PROBLEM 2 Conclusion: Since Retrans 2.1 10 3 Re=8.26 x 103 (under for tube, @ the flow should be turbulent anticipated hydrodesulphurization conditions). 39
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