The full range
for aluminium wire.
Innovations that revolutionise
the magnet wire industry: ZERO
The full range
for copper wire.
MAG also offers the complete range of horizontal and vertical
machines for the production of enamelled aluminium wire.
Ultimately, all wire business is our business.
MAG’s new Mozart ZERO is nothing short of a technological revolution.
It uses zero external energy for its oven heating during production –
more than halving the machine‘s total energy costs.
MAG offers the complete range of horizontal and vertical machines.
So no matter what wire diameter, with MAG you can produce it in the
most efficient and profitable way.
MAG is always the best choice. And, obviously, not only for copper. We also offer of the best
horizontal and vertical machines in the area of aluminium, for everything from medium to
heavy sizes of wire. Therefore, you can always produce at the world‘s highest quality level.
With the lowest energy costs by far as well as the lowest scrap and the lowest downtime, the
result is the highest productivity.
Even the most efficient horizontal enamelling machines use 55% of the total electrical energy for
heating their process air. MAG’s ZERO technology cuts heat loss by more than half, so that
during production less than 50% of the initial power is needed. This allows the oven to run on
zero electric energy for its heating. This sensational result is achieved through a combination of
distinct innovations:
Increase
your profits with:
Only MAG can cover all fields of enamelled wire production, worldwide at the highest quality
level. Our horizontal machines deliver the best performance: from ultra fine wire for microelectronics to medium wire for motors or compressors. Our vertical machines are the first
choice for the production of everything ranging from heavy sizes for chokes to big rectangular
wires for transformers.
Heat transfer enhancement between the wire/air interface through improved flow conduction in
a specifically designed baking tube geometry.
Recovery of exhaust air via highly efficient heat transfer units.
Horizontal
awg
mm
30
|
0.25
26.5
|
0.375
24.5
|
0.475
22.5
|
0.6
20.5
|
0.75
18.5
|
0.95
16.5
|
1.18
14.5
|
1.50
12
|
2
0.25 – 0.6 mm / awg 30 – 22.5
H3 zero
0.335 – 0.85 mm / awg 27.5 – 19.5
H4 Zero
0.5 – 1.320 mm / awg 24 – 15.5
H5 Zero
0.85 – 2 mm / awg 19.5 – 12
H6 Zero
Horizontal
Prevention of wire heat loss through thermal insulation of contact zones between the wire and
free airspace.
awg
mm
Reduction of oven wall heat loss due to multilayer insulation, which decreases heat transmission across the oven walls.
HS 0
Regulation of wire temperature based on fully automatic cooling – avoiding wire heat loss.
HESF 1
53
|
0.018
mm
V6
V7
V9
24
|
0.50
16,5
|
1,18
14,5
|
1,50
12,5
|
1,90
10,5
|
2,36
8,5
|
3
6,5
|
3,75
4
|
5
1.18 – 3.75 mm / awg 16.5 – 6.5
1.7 – 5 mm / awg 13.5 – 4
0.15 – 0.35 mm / awg 34.5 – 27
H3 zero
0.2 – 0.5 mm / awg 32 – 24
0.3 – 0.8 mm / awg 28.5 – 20
0.5 – 1.2 mm / awg 24 – 16.5
H6 Zero
Vertical
awg
mm
V6
V7
V9
All data herein are subject to modifications without prior notice due to technical progress. Version 03/12
16,5
|
1.2
22 21 20
|
|
|
0.6 0.7 0.8
0.1 – 0.25 mm / awg 38 – 30
HESF 3
2.0 – 5.2 mm / awg 12 – 4
MAG Maschinen- und Apparatebau AG
Wirtschaftspark 44, A-8530 Deutschlandsberg, Phone +43-3462-2545, Fax +43-3462-2545-125
E-mail: [email protected], www.mag.at
24
|
0.5
0.08 – 0.15 mm / awg 40 – 34.5
H5 Zero
awg
26
|
0.4
0.05 – 0.12 mm / awg 44 – 36.5
H4 Zero
Vertical
28,5
|
0.3
0.03 – 0.06 mm / awg 48 – 42.5
HESF 2
These innovations are only
possible because MAG invests
huge funds in R&D. Together
with one of the leading technical
universities we develop and
constantly improve our own
technologies. And, of course,
each and every MAG machine is
thoroughly tested before it goes
on sale.
32
|
0.2
0.018 – 0.04 mm / awg 53 – 46
HS 1
This results in drastic energy savings. And, therefore, drastic energy cost savings. In fact, so
drastic that a new Mozart Zero will amortise itself within only six years through energy cost
savings alone.
38
|
0.1
Discover the full range of the world’s most efficient
and profitable enamelled wire machines.
26
|
0.4
18
|
1
12
|
2
8,5
|
3
6
|
4
4,5
|
5
3
|
6
0.71 – 2.24 mm / awg 21 – 11
1.0 – 4 mm / awg 18 – 6
2.0 – 5.2 mm / awg 12 – 4
for rectangular wires from 3 – 80 mm2 0.0047 sq inches – 0.124 sq inches
All data herein are subject to modifications without prior notice due to technical progress. Version 03/12
The Full Range of
Horizontal Machines
The Full Range of
Vertical Machines
MOZART ZERO H5 ALUMINIUM
max. speed 850 m/min.PEI
min Ø max Ø HS 1
PU
min Ø max Ø
MOZART V6
max. speed 1000 m/min.PEI
min Ø max Ø PU
min Ø max Ø
Output kg per line in 24 hours
255
580270610
Output kg per line in 24 hours
-
-
5.4
36
Output kg per line in 24 hours
vd
154
132162139
vd
-
-
10
54
vd
Output kg per line in 24 hours
455
PU
min Ø max Ø
1,040460
1,065
max. length*: 20 m
max. length*: 4.0 m
max. height*: 19.9 m
Line Configurations
Line Configurations
1,040
1,5951,0601,620
594084
Output kg per line in 24 hours
60
498054
vd106
57111 60
Dimension range: 0.2 – 0.5 mm / awg 32 – 24
Dimension range: 0.5 – 1.2 mm / awg 24 – 16.5
Dimension range: 0.05 – 0.12 mm / awg 44 – 36.5
Dimension range: 1.18 – 3.75 mm / awg 16.5 – 6.5
max. length*: 20 m
max. length*: 20 m
max. length*: 6.0 m
max. height*: 19.9 m
Line Configurations
Line Configurations
PU
min Ø max Ø
Output kg per line in 24 hours
175
415
vd
159
146167153
185
435
max. speed 400 m/min.PEI
min Ø max Ø Output kg per line in 24 hours
415
620
Output kg per line in 24 hours
280
615
285
625
Output kg per line in 24 hours
110
240
PU
115
255
PU
min Ø max Ø
max. speed 150 m/min.PEI
min Ø max Ø 72
13896
203
vd
90
92120135
Dimension range: 0.335 – 0.850 mm / awg 27.5 –19.5
Dimension range: 0.85 – 2 mm / awg 19.5 – 12
Dimension range: 0.08 – 0.15 mm / awg 40 – 34.5
Dimension range: 1.0 – 4.0 mm / awg 18 – 6
max. length*: 20 m
max. length*: 20 m
max. length*: 10.5 m
max. height*: 19.9 m
Line Configurations
660
1,510
PU
min Ø max Ø
675
1,545
PU
min Ø max Ø
1,330
* excl. spooler, pay-off, drawing mc
MOZART V7 ALUMINIUM
max. speed 1500 m/min.PEI
min Ø max Ø PU
min Ø max Ø
530
-
-
1.17
4.8
Output kg per line in 24 hours
110
225
150
308
Output kg per line in 24 hours
-
-
1.02
12
vd
110 90
150
123
vd93
429844
vd221
189226193
vd
Dimension range: 0.15 – 0.35 mm / awg 34.5 – 27
Dimension range: 0.25 – 0.60 mm / awg 30 – 22.5
Dimension range: 0.3 – 0.8 mm / awg 28.5 – 20
Dimension range: 0.018 – 0.04 mm / awg 53 – 46
Dimension range: 0.1 – 0.25 mm / awg 38 – 30
Dimension range: 1.7 – 5 mm / awg 13.5 – 4
max. length*: 19 m
max. length*: 19 m
max. length*: 20 m
max. length*: 3.4 m
max. length*: 12.5 m
max. height*: 19.9 m
Line Configurations
Line Configurations
* excl. spooler, pay-off, drawing mc
* excl. spooler, pay-off, drawing mc
* excl. drawing mc
555
735
Line Configurations
Line Configurations
Line Configurations
* excl. spooler, pay-off, drawing mc
700
PU
min Ø max Ø
Output kg per line in 24 hours
vd130
121137127
* excl. spooler, drawing mc
ALUMINIUM
MOZART V9 copper
max. speed 150 m/min.PEI
min Ø max Ø vd187
173191176
Line Configurations
1,8001,4602,000
vd133
45146 50
* excl. spooler, drawing mc
HESF 3
max. speed 375 m/min.PEI
min Ø max Ø Output kg per line in 24 hours
PU
min Ø max Ø
Line Configurations
Line Configurations
* excl. spooler, pay-off, drawing mc
HS 0
max. speed 850 m/min.PEI
min Ø max Ø Output kg per line in 24 hours
650
max. speed 1500 m/min.PEI
min Ø max Ø Output kg per line in 24 hours
MOZART ZERO H5
min Ø max Ø
435
755
* excl. spooler, pay-off, drawing mc
vd146
93
153
98
* excl. spooler, pay-off, drawing mc
max. speed 1400 m/min.PEI
min Ø max Ø PU
435
MOZART V7
HESF 2
min Ø max Ø
720
Line Configurations
* excl. spooler, drawing mc
* excl. spooler, pay-off, drawing mc
MOZART ZERO H6 ALUMINIUM
415
PU
min Ø max Ø
30
Line Configurations
PU
max. speed 250 m/min.PEI
min Ø max Ø vd
max. speed 1250 m/min.PEI
min Ø max Ø min Ø max Ø
PU
min Ø max Ø
Output kg per line in 24 hours
MOZART ZERO H4 Aluminium
max. speed 1400 m/min.PEI
min Ø max Ø max. speed 1500 m/min.PEI
min Ø max Ø vd208
133212135
* excl. spooler, pay-off, drawing mc
MOZART ZERO H3 Aluminium
PU
min Ø max Ø
* excl. spooler, pay-off, drawing mc
MOZART V6 ALUMINIUM
HESF 1
max. speed 400 m/min.PEI
min Ø max Ø Output kg per line in 24 hours
* excl. drawing mc
vd227
208231213
Line Configurations
MOZART ZERO H3
82166 90
Dimension range: 0.71 – 2.24 mm / awg 21 – 11
MOZART ZERO H6
max. speed 1250 m/min.PEI
min Ø max Ø 1,8351,1802,015
151
Dimension range: 0.03 – 0.06 mm / awg 48 – 42.5
* excl. spooler, pay-off, drawing mc
PU
min Ø max Ø
1,070
Dimension range: 0.5 – 1.32 mm / awg 24 – 15.5
Line Configurations
MOZART ZERO H4
max. speed 250 m/min.PEI
min Ø max Ø Rectangular Wire
Max.Cross-section area
Min. Cross-section area
Max.Nominal width
Min.Nominal width
Max.Nominal thickness
Min. Nominal thickness
Round Wire
max. 5.200 mm, min. 2.000 mm
80.00 mm2
3.00 mm2
20.00 mm
2.00 mm
5.60 mm
0.90 mm
Line Configurations
* excl. spooler, pay-off, drawing mc
* excl. spooler, pay-off