Managing Quality Integrating the Supply Chain _ 4th Edition

Chapter 2
Quality Theory
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2
1-1
Quality Theory
Chapter 2
What is Theory?
 Leading Contributors to Theory
 Viewing Quality Theory from a
Contingency Perspective
 Theoretical Framework for Quality
Management

Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2-2
Quality Theory
What is Theory?
A coherent group of general propositions
used as principles of explanation for a
class of Phenomena
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2-3
Quality Theory
What is Theory?
A Theoretical Model Relating Quality
Improvement to Worker
Quality
Improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
Worker
Morale
2-4
Quality Theory
What is Theory?
For a theory to be complete it must have 4
elements:




What
How
Why
Who - Where - When
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2-5
Quality Theory
What is Theory?
What
Involves which variables or factors are included
in the Model.
The Variables are the “What” of the model
Quality
Improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
Worker
Morale
2-6
Quality Theory
What is Theory?
How
The nature, direction and extent of the model. This is
Represented by the arrow in the model
Quality
Improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
Worker
Morale
2-7
Quality Theory
What is Theory?
Why
The Theoretical glue that holds the model together.
Quality
Improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
Worker
Morale
2-8
Quality Theory
What is Theory?
Who
- Where - When
Place contextual bounds on the model.
Quality
Improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
Worker
Morale
2-9
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
1. Create a consistency of purpose toward
improvement of product and service with the aim
to become competitive, stay in business and
provide jobs
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 10
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
2. Adopt a new philosophy: We are in a new
economic age
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 11
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
3. Cease dependence on mass inspections to
improve quality
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 12
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
4. End the practice of awarding business on the
basis of price tag alone.
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 13
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
5. Improve constantly and forever the system of
production and service, to improve quality and
productivity, and thus constantly decrease cost
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 14
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
6. Institute training on the job.
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 15
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
7. Improve leadership
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 16
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
8. Drive out fear so that everyone may work
effectively for the company
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 17
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
9. Break down barriers between departments
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 18
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
10. Eliminate slogans, exhortations and targets
for the workforce that ask for zero defects and
new levels of productivity
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 19
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
11. Eliminate work standards on the factory floor
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 20
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
12. Remove barriers that rob workers of their
right to pride in the quality of their work
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 21
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
13. Institute a vigorous program of education and
self improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 22
Quality Theory
Leading Contributors to Theory
Deming
14 Points for Management
14. Put everybody in the company to work to
accomplish the transformation
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 23
Quality Theory
Leading Contributors to Theory
Juran
The Juran Trilogy
Planning
Control
Improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 24
Quality Theory
Leading Contributors to Theory
Juran
The Juran Trilogy
Planning
Control
Improvement
Provide the operating forces with the means of
producing products that meet the customers
needs.
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 25
Quality Theory
Leading Contributors to Theory
Juran
The Juran Trilogy
Planning
Control
Improvement
Control vs. Breakthrough
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 26
Quality Theory
Leading Contributors to Theory
Juran
The Juran Trilogy
Planning
Control
Improvement
Project by project improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 27
Quality Theory
Leading Contributors to Theory
Juran
Pareto’s Law or the 80/20 rule
The majority of quality problems are the result of
relatively few causes.
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 28
Quality Theory
Leading Contributors to Theory
Ishikawa
Training
Continuous
Improvement
Statistical quality control
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 29
Quality Theory
Leading Contributors to Theory
Crosby
Zero
Defects
Behavior and motivational aspects of quality
improvement
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 30
Quality Theory
Leading Contributors to Theory
The Rest of the Pack
Camp
Peters
Hammer
& Champy
Covey
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 31
Quality Theory
Quality Theory from a Contingency Perspective
There is a mass of contradictory information… it
is best to focus on fundamental Questions:
What
are our strengths?
What are our competencies?
In what areas do we need to improve?
What are our competitors doing to improve?
What is our organizational structure?
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 32
Quality Theory
Quality Theory from a Contingency Perspective
Core Variables





Leadership
Information
Analysis
Strategic Planning
Employee
Improvement
Quality Assurance






Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
Customer role in
Quality
Quality Department
Environment
Philosophy Driven
Quality Breakthrough
Project/team-based
improvement
2 - 33
Quality Theory
Summary
Information
Analysis
Team Building
Strategic Planning
Quality Department Role
Breakthrough
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 34
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of the publisher.
Printed in the United States of America.
Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.
2 - 35