Industry 4.0 Supply Chain presentation

Upturn
Consulting
27, March 2017
Agenda
• Upturn Overview
• Supplier Schedule Reporting (SSR)
• challenge
• approach
• solution
• barriers
• benefits
• Contact Us
Business Optimisation. Delivered.
Upturn Overview
• An innovative company delivering best practice business process
engineering.
Over 50 years of industry experience in manufacturing, oil and gas,
information technology, supply chain, and electronics
• Core skills in Computing Science, Management Accounting, Project Management
and Lean Six Sigma skills in order to achieve optimised and efficient
business practices
• System Architecture and Software development skills to optimise system
integration and drive new process and automation opportunities to deliver
improvements to any business
• International experience, including all aspects of project delivery from
conception, process design, development, testing, change management, and
implementation
Business Optimisation. Delivered.
• Mission
is to enable significant savings to businesses through systems and
Supplier Schedule Report (SSR) –
challenge
Case study from an Oil & Gas manufacturing company
• Changes to committed supplier delivery dates for raw material/components
were causing significant disruption to the manufacturing process
• This resulted in a negative impact to the business with
• disruption to shop floor production planning
• additional costs to expedite products to alleviate delay to customers
• negative impact on overall On Time Delivery
• Procurement users attempted to manage the disruption via Excel spreadsheets
which were
• bespoke to each user
• manually managed and therefore time-consuming – approx. 3 days per week
per buyer
• update cycle between buyer and supplier typically 5 working days
• off-line
from ERP
system
Business Optimisation.
Delivered.
SSR – approach
•Presented
concept to
local
Procurement
management
Secured local
project
sponsorship
Pilot project
developed
Production
project rolled
out – phased
approach
Phase 1 global
rollout with
approximately
50 users
Operate and
Manage
Business Optimisation. Delivered.
Regional then
Global project
sponsorship
from Board of
Directors
SSR – Technical Landscape
SSIS
Supplier
User roles
secured with
Active Directory
SSR web host ed
applicat ion
Buyer
Business Optimisation. Delivered.
Project Manager
Planner
C# / .net /
SQL Server
General Management
SSR – barriers
Our most significant challenge. Technical or people ?
People !
The
Solution
• Management
Persistence
• Business Users
• IT
Promotion
Business Optimisation. Delivered.
Prototyping
SSR – benefits
• Collaboration at all levels as a result of confidence in data
• Real time data visible to all stakeholders
• Suppliers entering data to on-line portal as soon as a change to
delivery date is identified
• Ability to react immediately to
turnaround)
changes (removing the 5 day
• Analysis tool to determine failure to original committed dates with
full reason analysis for management of suppliers
• Driving Supplier accountability
• Time saving to Procurement buyers
Business Optimisation.
Delivered.
• Annual
business
saving > $10M
Let’s talk- contact Upturn Consulting
Thomas Adams
07879 483834
[email protected]
ing Optimisation. Delivered.
Business
Alison Graham
07809 285267
[email protected]
ting
www.upturn.consult
ing