Connected Buildings OUTCOME BASED SERVICE Assuring optimum building performance with transparency and accountability. “ Outcome Based Service is capable of delivering a superior picture of the current building performance as compared to traditional planned maintenance. It promotes improved fault identification and impact ” assessment to better cater to customer outcomes. Case Study Executive Summary The Solution Honeywell is evolving its Service offering to focus on translating client KPIs to improved and tangible results. The new offering, Outcome Based Service utilises analytics to drive optimised building performance. Outcome Based Service monitors your building 24/7 and therefore provides robust fault identification. Sensors and set points report back continuously helping systems operate at optimal conditions and faulty sensors can be identified. The enhanced fault finding capability reduces unnecessary plant operation and therefore helps boost energy savings, reduce running costs, and increases the longevity of plant. By monitoring sensors and conditions more closely, the building will provide a better internal environment and improve occupant satisfaction. Identified anomalies per month PM OBS Identified anomalies ahead of time 5 7 4 Misconfigured assets Faulty sensors Leaky VAV During the four week OBS trial Outcome Based Service versus Planned Maintenance Outcome Based Service is the next generation of Honeywell Service offering. Planned Maintenance (PM) is focused on the regular inspection of building assets on a fixed schedule. These schedules could be adapted as required. However, their fixed nature meant that equipment was inspected regardless of whether there were current or anticipated problems. Outcome Based Service makes extensive use of automated building monitoring and analytics. By monitoring and analysing building performance 24/7, we are able to: • Develop tangible maintenance KPIs that drive outcomes which are important to our customers • Move to a flexible maintenance schedule that focuses on maintaining overall performance. Identified Issues Unidentified Issues ? 10% 20% 0% 70% Critical Feasible Unknown Unfeasible 0% 0% 100% 0% Rather than ensuring that a specific asset is visited a pre-determined number of times, Outcome Based Service focuses on the goals of comfort conditions being met, energy targets being achieved, and the right dynamic balance being struck between ongoing performance optimisation and reactive maintenance works. In our Outcome Based Service trial, technical staff were able to identify a much larger range of potential problems and evaluate them significantly faster, reducing the impact on the performance of the building. Outcome Based Service – The Facts Honeywell has undertaken a significant research and development effort in order to design, implement, and successfully validate the new approach at a commercial office tower in Melbourne Australia. Using a suite of fine-tuned algorithms to monitor the air side system, our service team was able to scrutinize these building assets 24/7, identifying multiple faults and misconfigurations ahead of schedule and lay the groundwork for a system that will achieve what is truly important to the building owners-occupant satisfaction and enhanced energy efficiency. The Trial and its Findings Honeywell completed a one month trial of Outcome Based Service across four floors of a commercial building, focusing on air side systems and occupant comfort. The focus was placed on the air side systems, given their importance in achieving occupant comfort. During the trial, maintenance was carried out in two ways, i.e. using the traditional PM and new Outcome Based Service methodology. This allowed us to test whether the new method captured all the potential issues that were identified using the traditional service model. The following outcomes were achieved: The new service model driven by Outcome Based Service, makes extensive use of automated building monitoring and analytics. The 24/7 monitoring and analysis of building performance achieved the following: • A number of faulty sensors were identified ahead of schedule; these would have only been picked up during the next maintenance cycle in a number of months. • Various assets were identified that were left in manual mode. • Optimization opportunities for economy cycle operations were identified which will lead to reduced energy consumption. • VAV boxes leaking airflow were found which lead to increased energy consumption and potential reduction in occupant comfort. OBS PM OBS PM OBS PM 8% 8% 10 % Anomalies investigated using Planned Maintenance 100% 90% 24% Anomalies investigated using Outcome Based Service Accurate automated fault finding afterwards Accurate automated fault finding in week 1 Results from Outcome Based Service trial on 4 floors of a commercial building over a 3 week period. 8% 100% Jan 100% 100% Feb Dec Percent of building under active observation The trial showed that Outcome Based Service is capable of delivering a superior picture of the current building performance as compared to traditional planned maintenance. It promotes improved fault identification and impact assessment to better support customer outcomes. A Revolution in Service Honeywell Outcome Based Service is a truly revolutionary change in the way servicing is conducted, helping save time and money and improve building performance. The Revolution –What does the new service approach look like? The Benefits Traditional maintenance service revolves around fixed schedules; a method that will naturally lead to delayed rectification of problems and premature maintenance of equipment that still shows acceptable performance. Outcome Based Service addresses these optimization opportunities by utilizing building analytics to monitor assets 24/7. This continuous monitoring allows Honeywell to align our actions with customer KPIs rather than to the adherence to fixed schedules: • Focus on maintaining comfort conditions. Dynamic Preventative Tasking Real Time Analytics Defined Performance Outcomes Lifecycle Management • Identify optimisation opportunities to improve energy consumption. • On time fault reporting. Continuous Service Improvement Performance Dashboards and Reports At the heart of the approach is alignment to your outcomes and KPIs driving what Honeywell focuses on and how we keep you informed. • Optimize plant life cycle and promote optimal balance of operation costs and capital cost. As shown in the comparison below, problems are fixed as they occur rather than according to a predefined schedule: Traditional Approach - Static Tasking New Approach - Dynamic Tasking Do Less 8 problems this year: 8 problems this year: • Checking items that work • 3 found and fixed quite soon. • All found with automated detection. • Checking low impact items • 2 found and fixed after months. • Issue quickly resolved. • Repetitive manual work • 3 won’t be found/fixed until next year. • Reacting to issues Jan • Communicating activity • Unnecessary scheduled checks Do More Feb Mar Apr May Jun Jul Aug Jan AHU01 AHU01 AHU02 AHU02 AHU03 AHU03 AHU04 AHU04 • Investigating warning signs AHU05 AHU05 • Checking high impact items AHU06 AHU06 • Automation • Prevention of faults • Developing technology roadmap / predictable costs • Communicating results • Delivering on outcomes and achieving KPIs AHU07 AHU07 AHU08 AHU08 Feb Mar Apr May Jun Jul Aug checked OK checked fault found problem occurred fault fixed time when fault exists Balancing reactive and planned costs • For any target performance outcome, there will be an optimum balance between planned and reactive maintenance efforts. • Outcome Based Service will assist in finding this ‘sweet spot’ that delivers desired outcomes at the lowest cost. By analysing the asset performance data, Honeywell will be able to help optimise budget allocations across operational functions and also advise on the value assessment of potential new capital outlays. Are We There Yet? Total Op Cost Reactive maintenance cost Planned maintenance costs The Analytics Outcome Based Service is driven by building analytics which lends itself to graphical representation. Honeywell has developed detailed views of performance metrics and higher level views for stakeholders who require less technical detail. Power of Analytics Modern building management systems, such as Honeywell Enterprise Buildings Integrator, collect an enormous amount of data from buildings each minute. Building Analytics is the process of translating Critical Zones Comfort This month Last month (% hours too hot or cold) that data into information Hot Cold that is meaningful for the L22 Data Centre technical team and facility management. Honeywell is developing its analytics suite L23 Data Centre in close consultation with technical staff and engineers. L4 Medical Centre By capturing the site relevant knowledge of our expert L23 Board Room staff, we are able to provide data that is correctly filtered, L5 Tenant CEO without wasting time on noncritical issues that do not lead to 5% 5% 0% better client outcomes. Concept Dashboard Honeywell Building Solutions Americas 1985 Douglas Drive North Golden Valley, MN 55422-3992 Tel: 1-800-345-6770 ext.612 Europe & North Africa Honeywell House Arlington Business Park Bracknell United Kingdom RG12 1EB +44 (0)3333 455499 India Honeywell Automation India Limited 56 & 57, Hadapsar Industrial Estate, Pune 411013 Tel: +91 20 6603 9400 Fax: +91 20 6603 9800 Middle East Honeywell International Middle East Ltd. Emaar Business Park Building 2, Level 2, P.O. Box 232362, Dubai, United Arab Emirates Tel: +971 4 4505 800 (Switch) Fax: +971 4 4505 998 Pacific Level 3, 2 Richardson Place North Ryde, NSW Australia, 2113 Tel: +61 2 9353 7000 South East Asia Honeywell Pte Limited 17 Changi Business Park Central 1 Singapore 486073 Tel: (65) 6355 2828 SL813-1016en © 2016 Honeywell International Inc.
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