MEMS Tuning-Fork Gyroscope Group 8: Amanda Bristow Travis Barton Stephen Nary What is a MEMS Gyroscope? A small, silicon device that senses rotation ● Benefits: ●Small size ●Low power ●Cheap to mass produce ● MEMS Gyroscope viewed under a microscope Where is it Used? Used in devices requiring detection of rotational motion: ● IPhone 4 ● Wii Motion Plus accessory ● iPhone 4 Wii Motion Plus Purpose To refine an existing MEMS Gyroscope design to improve accuracy ● To examine the method of fabrication for MEMS devices ● To gain practical experience with the testing of MEMS devices using the existing design ● Structure of a MEMS Gyroscope Symmetric mechanical structure ● Gyroscope structure free to move, except at anchors Sense electrodes ● Proof mass Proof mass Comb Drive Transducers used to drive proof masses ● Sense electrodes used to detect rotation ● Gyroscope Structure Drive Mode Structure made to vibrate at natural frequency ● Vibration of proof mass provides necessary velocity for Coriolis Acceleration ● Drive Mode Vibration Sense Mode When rotation is applied, Coriolis force causes proof mass direction to change ● Coriolis Acceleration ac 2 V Sense Mode Vibration Optimization of Mechanical Structure Ideal frequency range: 15 kHZ – 30 kHz ● L2 Ideal difference between drive mode and sense mode: 50 Hz – 100 Hz ● L1 Key Dimensions for adjusting frequency: ●L2 → Sense Mode ●L1 → Drive Mode ● Key Dimensions Optimization of Mechanical Structure Trial L1, μm Drive L2, μm Sense Difference 4 530 14598.075 620 15888.053 1289.978 5 520 14924.587 620 15904.967 980.381 6 510 15281.028 620 15922.051 641.023 7 500 15653.750 620 15942.423 288.673 8 499 15694.665 620 15943.953 249.289 9 498 15730.412 620 15944.225 213.813 10 497 15759.223 620 15944.581 185.358 11 496 15809.871 620 15947.541 137.670 12 495 15832.345 620 15948.254 115.910 13 494 15872.906 620 15951.401 78.495 14 493 15911.840 620 15953.967 42.127 15 492 15951.379 620 15951.931 0.552 Optimization of Mechanical Structure Comb Drive Transducers Form capacitors with proof masses ● Use “fingers” to increase surface area ● Proof mass AC voltage applied to one transducer to excite proof masses to vibrate ● Other transducer used to monitor drive mode vibration Proof mass ● Comb Drive Transducers Designing the Comb Drive Transducers Proof Mass Vibration Amplitude VDC 2nε 0 hVDC v AC q0 = Q gk ~ vAC Voltage Sources Magnified View: Proof Mass and Comb Drive Fingers CAD Model for Mask -Calculations determine structure dimensions -Total of 25 fingers on proof mass -2 micron interference for comb transducers -3 micron sense gap Manufacturing of MEMS Gyroscope 1. Design is laser etched onto a chrome plated mask. 2. Align mask above silicon wafer. 3. Expose wafer and mask to UV light. Mask Photo resist Silicon substrate Manufacturing of MEMS Gyroscope 5. Developing Manufacturing of MEMS Gyroscope Mechanical structure needs to move freely. Therefore special wafer is used. 6. Etch SiO2 Note: HF does not etch away all SiO2 Planned Work Complete Sense Mode Calculations ● Complete AutoCAD drawing for gyroscope die ● Connect PCBs for testing ● Learn testing procedure ● Learn to interpret data ● PCB Questions?
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