Marco La Valle ConferenzaGNL - ROMA 11/06/2015 LNG carriers and bunkering vessels M.E.S. MARINE ENGINEERING SERVICES Introduction ESTABLISHMENT INTRODUCTION M.E.S. – Marine Engineering Services S.r.l. 1986 SPECIALIZED Established on 1986 by Ing Giorgio La Valle (40 years experience in gas carriers design) Specialized in gas carriers, chemical tankers and bitumen carriers About 100 ships built with MES design Market: worldwide Headquarters: Trieste (Italy) Gas Carriers Chemical Tankers Bitumen Carriers MARKET Italy Turkey Vietnam China Korea Indonesia Poland The Netherlands Finland Head office HEAD OFFICE HEAD OFFICE COMPANY PROFILE Trieste (ITALY) •500 m2 •Abt. 30 workstations Head Office – TRIESTE 500 m2 – abt. 30 workstations See VIDEO See some Picture Activity ACTIVITY ACTIVITY ACTIVITY Design: •Concept Design •Basic Design •Detailed Engineering •Specialistic Calculation DESIGN SURVEY DURING SHIP CONSTRUCTION CONSULTANCY SPECIALISTIC CALCULATIONS Survey: LOADING COMPUTER •On-site (up to 18 surveyors at full capacity) OTHERS… Activity ACTIVITY ACTIVITY ACTIVITY 10 x 25000 dwt – AVIC DINGHENG SHIPYARD Design: •Concept Design •Basic Design •Detailed Engineering •Specialistic Calculation Survey: •On-site (up to 18 surveyors at full capacity) Activity ACTIVITY ACTIVITY ACTIVITY 2 x 19800 dwt – NINGBO XINLE SHIPYARD Design: •Concept Design •Basic Design •Detailed Engineering •Specialistic Calculation Survey: •On-site (up to 18 surveyors at full capacity) Key points KEY POINTS KEY POINTS KEY POINTS HIGH PERFORMANCES speed-power ratio (low consumptions, up to 25÷30%less than competitors) main dimensions optimization (reduce total ship cost) QUALITY Drawings / Documentation Details Support / Assistance ISO9001 CONTINUOUS FEEDBACK Production (Shipyard) Production (Survey activity) During ship’s life (Shipowners) G&H production Assistance for equipment tenders (Shipyard/Shipowner) EXPERIENCE 40 years in ship design Gas carriers Management Survey Innovation •HIGH PERFORMANCE •QUALITY •CONTINUOUS FEEDBACK •EXPERIENCE Products PRODUCTS PRODUCTS PRODUCTS see the complete REFERENCE LIST on our web page: www.mes.it Chemical tankers: from 5500 dwt up to 40000 dwt Gas carriers: from 2500 cbm up to 12000 cbm 40000 cbm Bitumen carriers: from 6000 dwt up to 7000 dwt LNG bunkering vessels •Gas carriers •Chemical tankers •Bitumen carriers •Ro-Ro •Ferry •Various Products PRODUCTS PRODUCTS PRODUCTS see the complete REFERENCE LIST on our web page: www.mes.it Gas carriers: 2500 cbm ÷ 12000 cbm 40000 cbm Bunkering vessels: 600 cbm ÷ 40000 cbm •Gas carriers •Chemical tankers •Bitumen carriers •Ro-Ro •Ferry •Various bunkering vessel 3000 m3 LNG Bunkering Vessel 3000 m3 LNG bunkering vessel • LNG (-163°C) at 5 bars MAIN DIMENSIONS Lenght overall : Lenght between perpendiculars : Breadth : Installed Power : Service Speed : MAIN CHARACTER. abt. abt. abt. 90.0 m 85.0 m 15.0 m 2700 kW 14.3 knots @ 1570 kW bunkering vessel 3000 m3 LNG Bunkering Vessel 3000 m3 LNG bunkering vessel MAIN CHARACTER. • steel grade selection • insulation • single or twin screw twin skeg bunkering vessel REFERENCES 3000 m3 LNG Bunkering Vessel 3000 m3 LNG bunkering vessel •8 sisterships already built (3300 cbm LPG) bunkering vessel . 7500 m3 LNG Bunkering Vessel Lpp = 111.0m B = 18.6m TDES = 6.0m SpeedSERV = 13 kn with Power = 1500 kW PowerINST = 3180 kW 7500 m3 LNG bunkering vessel Super Green Ship Super Green Ship 40,000 m3 LNG Lpp =179.7 m B = 30.0 m DraftDES = 8.50 m SpeedSERV=16.0 kn PowerINST= 7700 kW SUPER GREEN SHIP – 40.000 m3 LNG MAIN CHARACTER. •Bilobe tanks •9% Nickel •Insulation: poliurethane •Onboard regasification plant unit Medium Size Worldwide navigation harbours with limitations (max dimensions; low draft; etc..) • • USE: Gas distribution door2door • Terminal on-shore • FSRU • •Twin screw / twin skeg •Higher safety •Low draft •Slow steaming •Low consumption •Dual Fuel Super Green Ship Super Green Ship 40,000 m3 LNG Lpp =179.7 m B = 30.0 m DraftDES = 8.50 m SpeedSERV=16.0 kn PowerINST= 7700 kW SUPER GREEN SHIP – 40.000 m3 LNG MAIN CHARACTER. •Bilobe tanks •9% Nickel •Insulation: poliurethane •Onboard regasification plant unit Medium Size Worldwide navigation harbours with limitations (max dimensions; low draft; etc..) • • USE: Gas distribution door2door • Terminal on-shore • FSRU • •Twin screw / twin skeg •Higher safety •Low draft •Slow steaming •Low consumption •Dual Fuel Super Green Ship Super Green Ship 40,000 m3 LNG Lpp =179.7 m B = 30.0 m DraftDES = 8.50 m SpeedSERV=16.0 kn PowerINST= 7700 kW SUPER GREEN SHIP – 40.000 m3 LNG MAIN CHARACTER. •Bilobe tanks •9% Nickel •Insulation: poliurethane •Onboard regasification plant unit Medium Size Worldwide navigation harbours with limitations (max dimensions; low draft; etc..) • • USE: Gas distribution door2door • Terminal on-shore • FSRU • •Twin screw / twin skeg •Higher safety •Low draft •Slow steaming •Low consumption •Dual Fuel Super Green Ship Super Green Ship 40,000 m3 LNG Lpp =179.7 m B = 30.0 m DraftDES = 8.50 m SpeedSERV=16.0 kn PowerINST= 7700 kW SUPER GREEN SHIP – 40.000 m3 LNG MAIN CHARACTER. •Bilobe tanks •9% Nickel •Insulation: poliurethane •Onboard regasification plant unit Medium Size Worldwide navigation harbours with limitations (max dimensions; low draft; etc..) • • USE: Gas distribution door2door • Terminal on-shore • FSRU • •Twin screw / twin skeg •Higher safety •Low draft •Slow steaming •Low consumption •Dual Fuel Super Green Ship Super Green Ship 40,000 m3 LNG SUPER GREEN SHIP – 40.000 m3 LNG MAIN CHARACTERISTICS Bilobe Tanks 9% Nickel Insulation: poliurethane Onboard regasification plant unit Twin screw / twin skeg Higher safety Low draft Slow steaming Low consumption Dual Fuel MAIN CHARACTER. •Bilobe tanks •9% Nickel •Insulation: poliurethane •Onboard regasification plant unit •Twin screw / twin skeg •Higher safety •Low draft •Slow steaming •Low consumption •Dual Fuel TRANSFORMATION PRESENT WORK 3700 m3 LNG Bunkering Vessel TRANSFORMATION LPG LNG CARRIER DUAL FUEL PROPELLED EXISTING SHIP • 3000 m3 LPG carrier (-48°C) SHIP MODIFIED • 3700 m3 LNG carrier (-163°C) • LPG LNG • new bilobes 2 3 tanks • lenghtening (+20m) • D.F. M.E. • D.F. A.E. • GVU • LNG plant TRANSFORMATION PRESENT WORK 3700 m3 LNG Bunkering Vessel TRANSFORMATION LPG LNG CARRIER DUAL FUEL PROPELLED EXISTING SHIP • 3000 m3 LPG carrier (-48°C) SHIP MODIFIED • 3700 m3 LNG carrier (-163°C) • LPG LNG • new bilobes • 2 3 tanks • lenghtening (+20m) • D.F. M.E. • D.F. A.E. • GVU • LNG plant TRANSFORMATION PRESENT WORK 3700 m3 LNG Bunkering Vessel TRANSFORMATION LPG LNG CARRIER DUAL FUEL PROPELLED SHIP MODIFIED • • • • • • • • • • General Arrangement Capacity Plan Midship Section Stability Longitudinal Strenght Scantling Plans Freeboard E.N. E.R. arrangement (new M.E., GVU, LNG propulsion plant) F.E.M. thermal calculations • LPG LNG TRANSFORMATION PRESENT WORK 3700 m3 LNG Bunkering Vessel TRANSFORMATION LPG LNG CARRIER DUAL FUEL PROPELLED SHIP MODIFIED • • • • • • • • • • General Arrangement Capacity Plan Midship Section Stability Longitudinal Strenght Scantling Plans Freeboard E.N. E.R. arrangement (new M.E., GVU, LNG propulsion plant) F.E.M. thermal calculations • LPG LNG Double Wall tank for D.F. propulsion Double wall tank (150 cbm) Dual Fuel Propulsion 150 cbm double wall tank for dual fuel propulsion Tank Connection Space • Inner vessel • Outer vessel • Vacuum +MLI Outer shell Inner shell Cradle Double Wall Pipes Connection WARTSILA & FINCANTIERI RO-RO PAX DUAL FUEL CO-OPERATION WITH WARTSILA & FINCANTIERI Necessity to reduce at minimum possible the B.O.G. and maximixe the holding time double wall tank (vacuum insulation + M.L.I.) cooling down calculations and FEM process simulations (Transient thermal analysis) thermal stress analysis SOLUTIONS FOR D.F. PROPULSION • Double wall tanks 9%Nickel • Insulation: Vacuum + M.L.I. • FEM analysis FINCANTIERI STQ QUEBEC FINCANTIERI RO-RO FERRY - FINCANTIERI SCOPE OF SUPPLY • • • • • • • Scantling plans (Ship structure) Sistem schematics (P&ID) Ventilation Outfitting LNG Bunkering station Assistance & consultancy Hazid/Hazop assistance LNG tanks design + Temperature Distribution Analysis (Wartsila) • SCOPE OF SUPPLY FINCANTIERI STQ QUEBEC FINCANTIERI RO-RO FERRY - FINCANTIERI MAIN DIMENSIONS Lenght overall : Lenght between perpendiculars : Breadth : Service Speed : Installed Power : No. max passengers : No. CEU (car equivalent units) : Crew : Ice Class : abt. 130.00 m abt. 22.40 m abt. 22.40 m abt. 20.0 knots 20,000 kW 800 180 35 1AS FS MAIN CHARACTER. • Dual fuel Propulsion • Transport of passengers • Transport of cars/trucks FINCANTIERI STQ QUEBEC FINCANTIERI RO-RO FERRY - FINCANTIERI LNG TANKS Capacity : 2 x 280 m3 Indipendent type IMO C Support cradles Max Pression : 9 bar Double Wall Insulation by vacuum in combination with M.L.I. Double wall pipes MAIN CHARACTER. • Dual fuel propulsion • Transport of passengers • Transport of cars/trucks FINCANTIERI STQ QUEBEC FINCANTIERI RO-RO FERRY - FINCANTIERI BUNKER STATION • • • • • • • • Bunkering by trucks Semi-enclosed space Airlock Hazardous Area Mechanical ventilation OCIMF Regulations Gas detection Dry Powder MAIN CHARACTER. • Dual fuel propulsion • Transport of passengers • Transport of cars/trucks FINCANTIERI STQ QUEBEC FINCANTIERI RO-RO FERRY - FINCANTIERI LNG TANKS Capacity : 2 x 280 m3 Indipendent type IMO C Support cradles Max Pression : 9 bar F.E.M. thermal calculations FINCANTIERI F.E.M. thermal calculations STQ QUEBEC FINCANTIERI Double wall pipes FINCANTIERI STQ FERRY http://www.rai.tv/dl/RaiTV/programmi/media/ContentItem-bebacf7c-d60e47a1-bd9c-fd3a067ca7d4.html FINCANTIERI STQ FERRY http://www.rai.tv/dl/RaiTV/programmi/media/ContentItem-bebacf7c-d60e47a1-bd9c-fd3a067ca7d4.html FINCANTIERI STQ FERRY http://www.rai.tv/dl/RaiTV/programmi/media/ContentItem-bebacf7c-d60e47a1-bd9c-fd3a067ca7d4.html FINCANTIERI STQ FERRY http://www.rai.tv/dl/RaiTV/programmi/media/ContentItem-bebacf7c-d60e47a1-bd9c-fd3a067ca7d4.html CONCLUSION CONCLUSION CONCLUSION Gas handling needs specialistic knowledge: thermodynamics safety concepts /Rules …. materials / metallurgy / special welding technological limits assembly Designer to give specialistic assistance to the Client: HAZID (design) / HAZOP (operative risks) transfer / bunkering gas freeing / gassing-up / cooling down Contacts THANKS FOR THE ATTENTION Visit us on the web : www.mes.it Follow us on (Marine Engineering Services Srl) M.E.S. – Marine Engineering Services S.r.l. 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