DEALER STAMP:
INTUITIVE SERIES
DELUXE COMMAND
CENTRE
DATE INSTALLED
SERIAL NUMBER
SOLD BY
INSTALLED BY
EMC
N376
AS3136/NZS6232 App No: N15416
STARTUP TESTING
MONARCH-INT-97-PSE
Contents
1.....OPERATING INSTRUCTIONS:
2.....SPA POOL START UP
2.....PRIMING FUNCTION
2.....PUMP 1 MODE SWITCH
3.....SWITCH LAYOUT
4.....AIR SWITCH
Multi speed version:
Ramping speed version:
4.....LIGHT SWITCH
5.....PUMP 2 SWITCH
5.....THERMOSTAT CONTROL
5.....TEMP BUTTON
5.....THE TIME CLOCK FUNCTION
6.....TIME AND SLEEP SETTING
7.....INSTALLATION GENERAL
7.....CONTROL BOX & HEATER ELEMENT INSTALLATION
8.....INSTALLATION OF HEATER ELEMENT
9.....SWITCH INSTALLATION
9.....SPECIAL NOTES
10...FAULT GUIDE
11...WATER CHEMISTRY
12...WARRANTY POLICY
Manufactured by AMPAC INT. SYSTEMS LTD
P.O.BOX 1000-33, N.S.M.C.
AUCKLAND. NEW ZEALAND
Email - [email protected]. Ph 64-9-4448049
OPERATING INSTRUCTIONS:
Ampac Int. Systems Ltd
P.O.Box 1000-33 N.S.M.C.
Auckland, New Zealand
The Intuitive Series heat pump and control system has been designed so that
the Spa pool can be automatically operated maintaining pre-determined heat
and filtering operations. An in built clock puts the system into a sleep mode
when absolute quiet is needed.
WARRANTY POLICY
1. We undertake to repair, or at our option, replace without cost
to the purchaser either of materials or labour, any part which
within 12 months from the date of purchase is found to be
defective, provided that the product has been used in accordance with the Instruction Book, under normal domestic use and
has not been subject to misuse, neglect or accident or dismantled, repaired or serviced by any other than an authorised
Ampac Int. Systems Ltd or Crestag Pty Ltd service agent.
2. All claims for warranty must be done through the retailer or
supplier from whom the product was purchased. Proof of
purchase or the warranty card stamped by the supplier must be
supplied.
Fig1: Control box, Poolside switch & Heater assembly
3. This warranty is a “return to base” warranty which means the
item must be returned to the manufacturer for repair. An exchange unit may be provided in this case. If replacement or
service under this Warranty Policy is required and distance
prevents you calling personally, forward your product FREIGHT
PREPAID to the nearest authorised Ampac or Crestag service
agent.
Before operating the Spa pool ensure that the following conditions are
checked:
4. Any costs incurred to repair a unit that is not covered by
warranty will be passed on to the consumer including cost
incurred to remove the faulty unit and replace with an exchange
unit. Ampac and Crestag are not responsible for any onsite
costs for goods not covered by warranty.
Model____________S/No_____________Date purchased_______________
Page 12
PSE 0895
1/ That the Spa pool support equipment is properly plugged in. Check that
each item is plugged into the correct socket as marked on the
controllers label.
2/ Ensure that the power supply is correctly rated. I.E. A 15 amp system is
plugged into a 15Amp rated outlet. Rating is printed on front decal of
control box.
3/ The control must not be installed on an extension cord. If the
location of a suitable supply is further from the Spa than required ensure
a qualified Electrician fits a suitable power supply lead or power point.
4/ Fill the Spa pool to the correct operating level as specified by the
manufacturer.
5/ The Spa pool equipment must be adequately ventilated. Ensure the
manufacturer has provided proper ventilation in Spa pool cabinet.
page 1
6/ Ensure that you the Spa pool owner understands how to operate the
equipment. Check with your supplier if you are having difficulty.
Note: In some installations , severe electrical interference can cause the
control to lock into a fault condition. If this continues, check with an Electrician
or with the supplier's service representative to ensure that your power supply
is adequate. The manufacturer does not guarantee that all power supplies are
suitable.
SPA POOL START UP
1/ The Spa pool must be properly filled. Ensure there is no obstruction to the
skimmer (if fitted) and the water level is well above the minimum level.
2/ Check that all valves are in correct operating position.
3/ Ensure cartridge filter is properly cleaned.
NOW1/ Turn the power supply switch on where lead is plugged into supply.
2/ Turn the mains switch on. Note: Some models feature an Earth Leakage
Circuit Breaker on the cord set and the reset switch
should be in the on position. When the switch is initially turned on
the pump, blower and accessories should momentary switch on.
This is simply the command centre resetting itself.
3/ Press the Hot button so that the Bar Graph indicates approx. 3/4.allowing
the system to operate (fig 2.5)
4/ The control automatically starts in demand heat mode. The switch Pump1
light should be a yellow/orange colour. (fig 2.9).
5/ The time clock should be adjusted to allow system to operate (pg 5). The
Spa pool should now be heating. Note: Initial heat up time will vary and
is dependent on ambient temperature, type of cover, size of pool,
Quality of insulation etc. If the pump is not operating refer to trouble
shooting section (pg 9).
PRIMING FUNCTION
The system will automatically run for 10 seconds to prime itself. If it fails to
achieve this the lamp associated with the Pump 1 switch will flash (fig 2.9).
The Pump 1 switch can be further pressed as an aid to priming. Once water is
achieved the control will operate in the automatic mode. (See fault finding
section for possible causes of water absence)
PUMP 1 FUNCTION SWITCH
The Pump 1 switch (fig 2.12) controls the operation of the pump and heater
and selects between automatic/clock and manual modes. When in the
automatic mode (default start up condition) the lamp shows orange. The time
clock will automatically turn the system off and on at preset times. (See time
clock setting instructions - page 5)
page 2
SPA WATER TREATMENT
RECOMMENDED CHEMICAL VALUES.
CHLORINE........... 1.5 - 3.0 PARTS PER MILLION (PPM)
PH................. 7.4 - 7.6
TOTAL ALKALINITY... 100 - 120 PPM
FAILURE TO MAINTAIN YOUR SPA WATER CHEMISTRY TO THE
ABOVE VALUES, CAN BE UNHEALTHY BOTH TO YOURSELVES AS BATHERS, AND TO YOUR SPA POOL EQUIPMENT.
PH.
This is a measure of how acid or alkaline the spa water is (below
7.0 is acid, above 7.0 is alkaline,). Low PH will cause corrosion
of any metalwork, in the water. (element, thermostat pockets,)
High PH will cause scale formation and cloudy water.
TOTAL ALKALINITY.
This is a measure of how resistant your spa water is to change of
PH, A low TA (0 - 80) ppm will allow the PH to fluctuate rapidly,
normally to the acid end, and will make it very hard to correct the
PH back to the ideal range.
CHLORINE.
Levels of sanitizer is important to prevent the build up of bacteria, and algae in the pool water. Chlorine is not the only sanitizer
available to do this. Other sanitizers are Bromine, Ozone.
DAMAGE TO THE ELEMENT, THERMOSTAT POCKETS, AND
ASSOCIATED METALWORK, DUE TO THE POOR
MAINTENANCE, OF WATER CHEMISTRY, IS NOT COVERED BY
WARRANTY.
AB 0695
Page 11
TROUBLE SHOOTING GUIDE
FAULT
No power (LED's not on)
CAUSE
Supply fault
REMEDY
Check fuse or circuit breaker at
switch board. Check RCD on
cord set.
During the on periods as set by the clock and while in automatic mode the
pump and heater are controlled by the thermostat setting, commonly referred
to as a demand heat system. This means that the pump and heater switch on
when the temperature has dropped by a defined amount. They continue to
operate until the temperature set point is reached.
The default start up mode is always automatic so that in event of a power
failure, the pool always starts up in the heating mode. When switch is depressed it toggles between manual, auto and standby modes as indicated by
mimic panel (fig 2.11).
Power available but will not
run.
Air lock in plumbing.
Re-plumb system to eliminate
air-locks.
No water (LED lamp flashes
on pump switch)
Valves shut. Air lock.
Insufficient water. Probe
requires cleaning
Open valves. Correct plumbing.
Make sure water above
skimmer minimum level. Call
serviceman to clean water
probe.
Pump 1 switch in time clock
mode.
Switch to manual mode. Make
sure pump is plugged in
securely. Check overload switch
on motor if fitted.
1.
3.
Pump will not switch on.
Pump operates but no
pressure.
Jets turned off (if fitted).
Water level low. Suction
blocked. Air leak on suction
line. Filter dirty.
Turn jets on. Top up pool to
correct level. Unblock suction.
Repair air leaks. Clean filter.
Blower/Turbo/Pump/Jet will
not go.
Accessory not plugged in.
Make sure accessory plugged
in to socket on control box.
No Light.
Light not plugged in. Lamp
blown.
Check plug is secure in correct
socket on control box. Replace
blown lamp.
Spa will not reach heat or
has trouble maintaining heat.
Temperature control set too
low. Air operating. Excessive
heat loss. Spa not operated
long enough. Clean filter check for obstructions.
Adjust temperature control hot
button to increase heat. Turn
Air off (heating is disabled while
operating). Fit pool cover.
Check time clock settings
(sleep mode). Dependant on
pool insulation & site location,
heating performance may be
effected.
LED's flashing
High temperature cut out.
Electronic failure.
Turn power off at mains switch
for 5 secs. Refer fig 7: page 9
for reset information.
IF ANY OF THE ABOVE MEASURES FAIL TO RECTIFY THE LISTED FAULTS CONTACT
YOUR DEALER OR THE NEAREST SERVICE CENTRE LISTED ON BACK COVER.
Page 10
Fig 2: Spa side switch features.
14.
13.
12.
11. 10.
9.
2.
8.
4.
5.
6.
7.
1. Illuminated switch surround.
2. Temperature Bar Graph Display
3. Temperature adjust down
4. Check temperature (NB. See Page 5)
5. Temperature adjust up
6. Pump 2 on/off
7. Light on/off
8. Led status indicators for Jet & Light functions
9. Led Tri colour Leds for Mode & Air switch operations
10. 4 state air control switch.
11. Mimic panel
12. Pump 1 switch
13. Heating indicator
14. 20 segment display showing set & actual temperatures.
page 3
PUMP 1 SWITCH (cont)
The Auto mode is reached by pressing switch until the indicator shows
Yellow/Orange. The controller will switch the pump and heating on and off as
well as the intelligent filtration cycling if required. This mode is controlled by
the time clock settings.
The pump can be operated manually at any time by pushing the switch until
the lamp indicates red. During manual operation the pump will run up to 3
hours with the heater turning on and off under thermostat control. Repressing
the switch restarts the 3 hour timer and will give a further 3 hours running.
AIR SWITCH
The Air Blower injects air into the spa pool water usually from the seat well or
floor of the spa depending on design. Often the air will feel colder than the
water and can be used as an aid to reducing water temperature as desired by
the bather. While the Air blower is operating the pool heating is automatically
turned off (Load shedding) (fig 2.13). When Air Blower is turned off, the
heating indicator (fig 2.13) extinguishes and heating resumes if required,
dependent on operating mode. Air Blowers are available in unheated/heated
versions.
Multi speed version:
The multi speed switches the Air Blower through three different speeds. When
switch pushed the blower starts at full speed with the lamp indicator showing
Red. Each subsequent step reduces speed with the lamp changing to Yellow/
Orange for mid speed and Green for low speed.
Ramping version:
The ramping version switches the Air Blower through two fixed speeds and a
full range slow oscillating mode.
THE LIGHT SWITCH
This is a single on/off function normally used to run the pool light. When on, a
red lamp is illuminated.
NOTE: The light function has an in-built 30 minute timer.
THE PUMP 2 SWITCH
This switch (fig 2.6) controls the Jet pump or other AUX operations. The LED
lamp displays when active and the heat LED is extinguished (Load Shedding).
NOTE: The above 3 switch functions have an in-built 30 minute time out.
page4
SWITCH INSTALLATION
The Intuitive control pad must be installed in compliance with local electrical
body regulations. Particular attention should be paid to the certain zones that
are part of the regulations. I.E. In certain areas the switch must be installed on
the top side or outer side of the lip of the Spa pool.
A rectangular hole of 119mm X 61mm X 40mm deep is required to mount the
Ampac control pad. Cable access is required at base of hole. Switch is
mounted on a bead of silicon or self adhesive foam pad with label right reading
from the bathers point of view. (Please note that the Yellow/Orange colour
generated for the mode and air functions can only be viewed from this
perspective). The switch lead should be positioned clear of other support
equipment and their power leads where possible. It is advisable to allow a drip
loop in switch cable to avoid water/condensation seeping into the controllers
socket. The cable plugs should be orientated and pushed firmly into their
mating sockets where the locking tabs will close about them. In case of
removal use locking tabs which act as ejectors in reverse. Do not try to
remove plug by its lead.
SPECIAL NOTE
All equipment attached must not
exceed the total rating as specified on
the cover of the control box. N.B. 10
and 15 Amp versions available. It is
essential that 15Amp rated controllers
are plugged into the correct mains
socket. (The plug will not fit standard
outlet sockets). When connecting to
the power supply ensure that the lead
is installed, in conjunction with all local
fig 7: Reset button
electrical regulations. Do not install
power lead where damage may be
caused by people walking over it or
similar. DO NOT OPERATE CONTROL ON AN EXTENSION LEAD. Ensure
that plugs are in there correct position and fully inserted. If the controller
flash's in fault condition check and operate the small RED Over Temperature
Reset Button (fig 12) on the heating element cover. If the controller fails to
reset allow time for the Reset Device to cool down (20 - 30mins) before trying
again. If it still fails then Technical Service is required.
Page 9
connections. I.E. mounted above the filter opening or hair and lint pot or
drainage valves. The controller must be protected from rain & splashing.
C/ It must be mounted so that the end user can easily operate the time clock.
D/ It must be mounted so that the leads of the suport equipment can be easily
plug into the control box sockets.
E/ It must be positioned that the heating element can reach the heating "T" on
pump.
F/ It must be mounted so that all Spa support equipment is accessible and can
be easily removed for service.
G/ The control box must be installed on a stable platform so that it is not
subjected to vibration.
H/ The control box is designed so that the pump/s, blower and light where
fitted can be plugged into the box. The sockets are clearly marked.
THE THERMOSTAT CONTROL
The thermostat adjustment (Hot & Cool Buttons on Poolside switch) may need
to be adjusted slightly for the first few days of operation to obtain the desired
temperature of 36°C or that which is comfortable to the bather as indicated by
a pool thermometer. The buttons must be depressed and held for 1 second
before adjustment commences. Each step as indicated by the lamps is
approx. 1°C. Fine adjustments can be made between steps by quick pushs of
either buttons. Turning the thermostat to maximum will not make the pool
heat any quicker. (Control range Aprox. 22° - 42° degrees Celsius). The
control has an inbuilt memory so settings are always remembered even after
power cuts or long off periods.
THE TEMP BUTTON
INSTALLATION OF HEATER ELEMENT
The element must be installed so that the lead is not stretched and that the
element/control box can easily be removed for service. Pay attention to
instructions on element cover ensuring that the heating element is positioned
correctly . The ‘O’ ring provided must sit properly in the groove of the element
holder before tightening the lock nut (fig 5). Tighten the lock nut by hand only,
tools are not required (fig 6).
'O' Ring
fig 5: 'O'Ring Placement
Water Probe
This Side Up
Label
Reset Button
fig 6: Hand Tighten Only
Page 8
This button (fig 2.4) is provided as an indicator to show actual temperature
versus preset temperature. For an acurate temperature indication the pump
should be run for several minutes so the water is well mixed while check is
being made.
NOTE: The initial heating of the water will take a number of hours dependent
on various factors:1/ The quality of the insulation around the pool.
2/ The quality and fit of the pool cover. (While heating or when not in use it is
recommended that a good fitting cover be installed)
3/ The ambient temperature and wind chill factor and wether it is an indoor or
outdoor situation.
4/ Proper water flow through the filter pump and heater.
5/ That all air bleeds where possible are turned off and the Air Blower is not
operating.
6/ The quality of the power supply.
THE TIME CLOCK FUNCTION
The time clock is used to regulate the operating times of the pool equipment.
This function is used to turn all operations of the pool to standby or sleep
mode. The clock is only effective in the Auto mode. Any functions left on like
the pool light, blower etc. will be terminated when the controller goes to sleep.
When the clock allows the controller to run again, pump and heating will
resume however the Light, Blower or Jet Pump will remain off until their
switches are pressed again. The Electronic time clock can have up to 3 sleep
periods per day (fig 3).
page 5
INSTALLATION GENERAL
TIME SETTING:
First see that the Time Light (fig 3.1) is lit indicating that the current time is
being displayed. Press the SEL
SELect (fig 3.2) button if necessary, when nothing
is flashing to select time.
SETbutton (fig 3.3) for two seconds to start the hours flashing.
1: Press the SET
2: Press the SEL
SELect button as necessary to get the correct hours. See that
the AM/PM (fig 3.4) flag is correct.
3: Press the SET button to start the minutes flashing.
4: Press the SEL
SELect button to set the correct minutes.
5: Press the SET button to stop the minutes flashing.
The control system has been designed so that it is easily removed for service,
or that any attached ancillary Spa equipment can be removed without the
need of an electrician. It is recommended that the control and equipment are
positioned so they are accessible. The heat pump system allows for the filter
to be installed on either the suction or return lines of the heater. All other
equipment including chlorinators must be installed after the heater. The control
box mounting points are located below the plastic cover screws (fig: 4A) at
each corner of the lid. These are designed to take a type 6PK 25mm screw or
a similar type on a mounting matrix of 190 x 140mm (fig 4).
fig 4A
4: AM/PM Indicator
5: Sleep programs
1 to 3
1: Time Indicator
3: SET Button
6: Sleep Indicators
2: SELect Button
fig 3: Electronic Sleep Mode Clock
SLEEP SETTING:
When no times are flashing press the SELect button to get the SLEEP(1) ON
displayed. (SET TIMES (1) dot flashing on the display and ON lamp lit)
fig 4: Mounting method for control box.
To set the SLEEP(1) ON time see time setting steps 1 to 5.
Press the SELect button to get the SLEEP(1) OFF time displayed (SET TIMES(1) dot
flashing and OFF lamp lit)
To set the SLEEP(1) OFF time see time settings 1 to 5.
The SLEEP(2) and SLEEP(3) times are set in the same way with the respective SET
TIMES dot flashing.
page 6
CONTROL BOX & HEATER INSTALLATION
The control box must be installed in a position considering the following
matters.
A/ The control box must be mounted in a vertical plane so that the front labelis
right reading. The ventilation holes in the controller lid must have
unrestricted air flow.
B/ It must be mounted so that water can not be splashed on it or it's
page 7