SOLVED EXAMPLES EXAMPLE 1: (Production allocation Problem) A company produces three different products. These products are processed on three different machines. The time required to manufacture one unit of each of the three products and the daily capacity of the three machines are given in the table below. MACHINE M1 M2 M3 TIME PER UNIT (Minutes) Product 1 2 4 2 Product 2 3 5 Product 3 2 3 - MACHINE CAPACITY(minutes/day) 440 470 430 It is required to determine the daily number of units to be manufactured for each product. The profit per unit for product 1,2 and 3 is Rs. 4, Rs. 3 and Rs. 6 respectively. It is assumed that all the amounts produced are consumed in the market. Formulate the linear programming model that will maximize the daily profit. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to decide the number of units of each product to be produced. Let x1 be the number of units of product 1 to be produced x2 be the number of units of product 2 to be produced and x3 be the number of units of product 3 to be produced. STEP 2: (OBJECTIVE FUNCTION) Our objective is to maximize the profit. Now Total profit= profit on product 1+profit on product 2+profit on product 3 Given that profit on product 1=4x1, profit on product 2=3x2 and profit on product 3=6x3 Therfore MAXIMIZE Z= 4x1+3x2+6x3 STEP 3: (CONSTRAINTS) Time consumed on M1 440 Time consumed by P1 on M1 + Time consumed by P2 on M1+Time consumed by P3 on M1 440 2x1+3x2+2x3 440 Time consumed on M2 470 Time consumed by P1 on M2 + Time consumed by P2 on M2+Time consumed by P3 on M2 470 4x1+3x3 470 Time consumed on M3 430 Time consumed by P1 on M3 + Time consumed by P2 on M3+Time consumed by P3 on M3 430 2x1+5x2 430 STEP 4: (NON-NEGATIVITY RESTRICTIONS) x1 0, x2 0 and x3 0 Therefore the final model is MAXIMIZE Z= 4x1+3x2+6x3 Subjected to 2x1+3x2+2x3 440 4x1+3x3 470 2x1+5x2 430 Where x1 0, x2 0 and x3 0 EXAMPLE 2: (DIET PROBLEM) A pet store has determined that each hamster should receive at least 70 units of protein, 100 units of carbohydrates and 20 units of fats daily. If the store carries the six types of feed as shown in the table what blend of feeds satisfies the requirements at minimum cost to the store? FEED A B C D E F PROTEINS Units/oz 20 30 40 40 45 30 CARBOHYDRATES Units/oz 50 30 20 25 50 20 SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to determine the quantity of each feed. Let be the quantity of feed A to be used. be “ “ “ B “ “ be “ “ “ C “ “ be “ “ “ D “ “ be “ “ “ E “ “ be “ “ “ F “ “ FAT Units/oz 4 9 11 10 9 10 COST Per oz 2 3 5 6 8 8 STEP 2: (OBJECTIVE FUNCTION) Our objective is to minimize the total cost. MINIMIZE Z= 2 +3 +5 +6 +8 +8 STEP 3: (CONSTRAINTS) Given that hamster should receive at least 70 units of proteins, 100 units of carbohydrates and 20 units of fat. 20 +30 +40 & 50 +30 +20 & 4 + 9 +11 +40 +25 +10 +45 +30 +50 +20 + 9 +10 70 100 0 STEP 4: (NON-NEGATIVITY RESTRICTIONS) 0 i=A,B,C,……,F Therefore the final model is MINIMIZE Z= 2 +3 Subjected to 20 +30 +40 +40 50 +30 +20 +25 4 + 9 +11 +10 Where 0 i=A,B,C,……,F +5 +6 +8 + 8 +45 +30 70 +50 +20 100 + 9 +10 0 EXAMPLE 3: (BLENDING PROBLEM) A firm produces an alloy having the following specifications: i) Specific gravity 0.98 ii) Chromium 8% iii) Melting point 450 C Raw materials A, B and C having the properties shown in the table can be used to make the alloy. PROPERTY Specific Gravity Chromium Melting point PROPERTIES OF RAW MATERIAL A B C 0.92 0.97 1.04 7% 13% 16% 440 C 490 C 480 Costs of the various raw materials per ton are : Rs. 90 for A, Rs. 280 for B and Rs. 40 for C. Formulate the L.P model to find the proportions in which A, B and C be used to obtain an alloy of desired properties while the cost of raw materials is minimum. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to decide the percentages of each raw materials A, B and C to be used in the alloy. Let , and be the percentage contents of raw materials A, B and C respectively. STEP 2: (OBJECTIVE FUNCTION) Our objective is to minimize the total cost. MINIMIZE Z= 90 +280 +40 STEP 3: (CONSTRAINTS) 0.92 +0.97 +1.04 7 +13 +16 440 +490 +480 0.98 450 Also since we have to find the percentage contents therefore there will be an additional constraint i.e. + + 100 STEP 4: (NON-NEGATIVITY RESTRICTIONS) x1 0, x2 0 and x3 0 Therefore the final model is Subjected to Where MINIMIZE Z= 90 +280 +40 0.92 +0.97 +1.04 0.98 7 +13 +16 440 +490 +480 450 + + 100 x1 0, x2 0 and x3 0 EXAMPLE 4: (CONSTRUCTION MANAGEMNET PROBLEM) A contractor has been assigned the excavation work for a canal and of a head works on a project. In order to ensure a balanced progress on the entire work the management has imposed certain conditions on his working. The excavation of the canal is more profitable than that of head works, but he has to follow the conditions of contract. In addition, he has his own limitations on manpower and equipment. It is desired to find the optimum amount of excavation on the two works which he should undertake so that his profits are maximized and he satisfies the constraints. These constraints are given below: i) The difference in the quantity of earthwork done on the two works does not exceed 2 units in a day. ii) The difference between the quantity of a canal excavation and of twice the head works excavation does not exceed 1 unit in a day. iii) Each unit of canal excavation done in a day requires one unit of manpower and one unit of machine; and each unit of head works excavation requires 2 units of manpower and one unit of machine. Maximum available manpower is 10 units and machines 6 units. The contractor stipulates a profit of 2 units for each unit of canal excavation and half of this for each unit of head works excavation. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to find the optimum amount of excavation work of canal and head works to be done on the project. Let be the units of excavation work of canal/day And be the units of excavation of head works/day STEP 2: (OBJECTIVE FUNCTION) Our objective is to maximize the profit. Therefore MAXIMIZE Z=2x1+x2 STEP 3: (CONSTRAINTS) Now given that the difference between the two works should not exceed two units in a day i.e. 2 Also the difference between canal excavation and twice the head works should not exceed 1 unit in a day i.e. 2 1 Canal excavation requires 1 unit of manpower and head works require 2 units of manpower and maximum available manpower is 10 units i.e. +2 10 Also both canal excavation and head works excavation requires 1 unit of machine and maximum available machines is 6 units i.e. + 6 STEP 4: (NON-NEGATIVITY RESTRICTIONS) x1 0 and x2 0 Therefore the final model is Subjected to Where MAXIMIZE Z=2x1+x2 2 2 1 +2 10 + 6 x1, x2 0 EXAMPLE 5: (MEDIA SELECTION PROBLEM) The owner of Metro sports wishes to determine how many advertisements to place in three selected monthly magazines A, B, C. His objective is to advertise in such a way that total exposure to principal buyers of expensive sports goods is maximized. Percentages of readers for each magazines are known. Exposure in any particular magazine is the number of advertisements placed multiplied by the number of principal buyers. The following data may be used: EXPOSURE CATEGORY Readers Principal buyers Cost/advertisement(Rs) A 1 lakh 10% 5000 MAGAZINES B 0.6 lakh 15% 4500 C 0.4 lakh 7% 4250 The budgeted amount is Rs 1 lakh for the advertisements. The owner has already decided that magazine A should have no more than six advertisements and that B and C each have at least two advertisements. Formulate a L.P model for the problem. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to determine the number of advertisements to be placed in the magazines. Let be the number of advertisements placed in magazine A be the number of advertisements placed in magazine B be the number of advertisements placed in magazine C STEP 2: (OBJECTIVE FUNCTION) Here objective is to advertise in such a way that total exposure to principal buyers of expensive sports goods is maximized. The number of advertisements seen by readers of magazine A is 1,00,000, that of magazine B is 60,000 and that of magazine C is 40,000 . But since we have to maximize the principal buyers and the principal buyers of magazines A, B and C are 0.10, 0.15 and 0.07 respectively Therefore MAXIMIZE Z=0.10 1,00,000 +0.15 60,000 +0.07 40,000 STEP 3: (CONSTRAINTS) Given that the total budget for the magazines is Rs. 1,00,000 5000 +4500 +4250 1,00,000 Magazine A should not have more than 6 advertisements 6 Magazines B and C must have at least 2 advertisements 2, 2 STEP 4: (NON-NEGATIVITY RESTRICTIONS) x1 0 , x2 0 and 0 Therefore the final model is MAXIMIZE Z=0.10 1,00,000 +0.15 60,000 Subjected to 5000 +4500 +4250 1,00,000 0 6 2, 2 +0.07 40,000 EXAMPLE 6: (INSPECTION PROBLEM) A company has two grades of inspectors, I and II to undertake quality control inspection. At least 1,500 pieces must be inspected in an 8-hour day. Grade I inspector can check 20 pieces in an hour with an accuracy of 96%.Grade II inspector checks 14 pieces an hour with an accuracy of 92%. Wages of grade I inspector are Rs. 5 per hour while those of grade II inspector are Rs. 4 per hour. Any error made by an inspector costs Rs. 3 to the company. If there are, in all, 10 grade I inspectors and 15 grade II inspectors in the company, find the optimal assignment of inspectors that minimizes the daily inspection cost. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to find the number of grade I and grade II inspectors that are assigned the job. Let and denote the number of grade I and grade II inspectors that may be assigned the job of quality control inspection. STEP 2: (OBJECTIVE FUNCTION) Our objective is to minimize the daily cost of inspection. Now there are two types of costs in this problem: wages paid to the inspectors and the cost of their inspection errors. Now the wages grade 1 inspector are Rs. 5/hour and the company will pay an additional cost of Rs. 3 incase of error. Also the grade I inspector can check the 20 pieces in an hour with 96% accuracy therefore there will be an additional cost of 0.04 20. The cost of grade I inspector is: Rs. (5+3 0.04 20) = Rs. 7.40 Similarly the cost of grade II inspector/hour is Rs. (4+3 0.08 14) = Rs.7.36 Now since the pieces must be inspected in an 8-hour day therefore the objective function is: MINIMIZE Z= 8(7.40 +7.36 ) =59.20 +58.88 STEP 3: (CONSTRAINTS) Given that there are 10 grade I inspectors in the company 10 Also there are 15 grade II inspectors in the company 15 Since at least 1500 pieces must be inspected in an 8-hour day 20 +14 1500 STEP 4: (NON-NEGATIVITY RESTRICTIONS) x1 0 and x2 0 Therefore the final model is Subjected to 20 Where MINIMIZE Z= 59.20 +58.88 10 15 +14 1500 x1 0 and x2 0 EXAMPLE 7: (FLEET ASSIGNMENT PROBLEM) Jyoti Tourist Corporation operates three different types of coaches along four routes. The number of passengers, the number of daily trips that each coach can make on a given route, the number of coaches available of each type and the daily number of customers expected for each route during a season are given below COACH CAPACITY NO. OF COACHES (Type) (passengers) AVAILABLE A 60 4 B 40 6 C 20 8 DAILY NO OF CUSTOMERS NUMBER OF DAILY TRIPS ON ROUTE I II III IV 2 1 2 1 3 3 4 2 4 5 6 4 125 130 250 100 The following table gives the operating costs per trip on each route as well as the penalty cost if a customer is not given service: TABLE II COACH TYPE A B C PENALTY CUSTOMER COST PER OPERATING COST PER TRIP ON GIVEN ROUTE (Rs.) I II III IV 500 600 600 700 400 500 400 500 200 300 250 350 30 40 35 60 Formulate the L.P model to determine the assignment of tourist coaches to dofferent routes so as to minimize overall cost. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to decide the assignment of tourist coaches to different routes. Let the no. of trips made by coach type A along routes I,II,III be no. of trips made by coach type B along routes I,II,III be no. of trips made by coach type C along routes I,II,III be , , , , , , respectively. respectively. respectively. STEP 2: (OBJECTIVE FUNCTION) Our objective is to minimize the total cost. Now there are two types of costs in this problem: operating costs per trip on each route and the penalty cost in case a customer is not given any service. The total operating cost per trip on each route is (from table II) 500 +600 +600 +700 +400 +500 +400 +500 200 +300 +250 +350 The penalty cost per customer is 30(125 60 40 20 ) +40(130 60 35(250 60 40 20 +60(100 60 Therefore the objective function is 40 40 + 20 ) + 20 ) MINIMIZEZ=500 +600 +600 +700 +400 +500 +400 +500 + 200 +300 +250 +350 +30(125 60 40 20 )+40(130 60 40 20 ) +35(250 60 40 20 +60(100 60 40 20 ) Or MINIMIZEZ=23700 1300 800 400 1800 1100 500 1500 1000 450 2900 1900 850 STEP 3: (CONSTRAINTS) Given that the maximum number of customers for route I is 125 60 40 20 125 Maximum number of customers for route II is 130 60 40 20 130 Maximum number of customers for route III is 250 60 40 20 250 Maximum number of customers for route IV is 100 60 40 20 100 Also each type of coach can make limited number of trips daily along any stated route and the total number of trips made by a given type of coach along a stated route is limited by the product of the maximum number of trips possible and the number of coaches available in that type. 4 4 4 4 2 1 2 1 6 6 6 6 3 3 4 2 8 8 8 8 4 5 6 4 STEP 4: (NON-NEGATIVITY RESTRICTIONS) 0 i=A,B,C j=1,2,3,4 EXAMPLE 8: (PRODUCT MIX PROBLEM) A firm manufactures three products A, B and C. time taken to manufacture product A is twice that for B and thrice that for C and if the entire labour is engaged in making product A, 1600 units of this product can be produced. These products are to be manufactured in the ratio of 3:4:5. There is demand for at least 300, 250 and 200 units of products A, B and C and the profit earned per unit is Rs. 90, Rs. 40 and Rs. 30 respectively. The requirement and total availability of the product is given in the following table: RAW MATERIAL P Q REQUIREMENT PER UNIT OF PRODUCT (kg) A B C 6 5 2 4 7 3 TOTAL AVAILIBILTY (kg) 5,000 6,000 Formulate the L.P model. SOLUTION: STEP 1: (KEY DECISION) Here the key decision is to find the units of products X and Y produced. Let and be the number of units of products X and Y produced. Also let be the number of units of by-product Z produced. Where =number of units of Z sold + number of units of Z destroyed = + (say) STEP 2: (OBJECTIVE FUNCTION) Our objective is to maximize the profit. MAXIMIZE Z=10 +20 +6 4 . STEP 3: (CONSTRAINTS) Given that each unit of product X requires 3 hours on operation I and 4 hours on operation II and total available time is 20 hours. 3 +4 20 Also each unit of product Y requires 4 hours on operation I and 5 hours on operation II and total available time is 26 hours 4 +5 26 Maximum 5 units of products Z should be sold 5 Each unit of product Y results in 2 units of product Z 2Y=Z Or 2 = + STEP 4: (NON-NEGATIVITY RESTRICTIONS) 0 i=1,2,3,4. Therefore the final model is Subjected to Where MAXIMIZE Z=10 +20 +6 +4 20 4 +5 26 5 2 = + 0 i=1,2,3,4. 4
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