Manufacturing Intelligence
Improve Your Production Processes
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
What Keeps You Up At Night?
Plant Management
What is
capacity for
new order?
What is my first
pass quality?
Where are
bottlenecks?
Scheduling
Knowledge Worker
How are we
doing against
plan?
What are
downtime
causes?
Machine Builder
What is my
equipment
Quality
utilization?
Information Technology
Control Engineering
Operator
Planning and Logistics
Maintenance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
2
Islands of Information
How many data sources are needed to make a decision?
Plant Management
What is
ideal capacity?
1,500 liters/hr
What is the first
pass quality?
Scheduling
Knowledge Worker
95%
Actual throughput?
1,425 liters/hr
What is order
quantity?
Machine Builder
What is the
schedule?
10,000 liters
30 mins scheduled
downtime
Information Technology
Quality
YES,
we can!
Expedited
10,153
liters
order!
Can we do it?
Control Engineering
Operator
+
Order
Planning and Logistics
Scheduling
+
+
+
Maintenance Control System
Maintenance
=
Quality
?
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
3
Data is necessary for realtime decision making
Visibility into your processes
enables faster, informed and
better decisions.
Increased productivity and
reduced costs lead to
greater profits!
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
My first-pass quality is 98%
I’M A
SMART PLANT
I’m processing 600 orders today
7100 kWh of energy used today
I’m running at 93% of capacity
Maintenance is due on Mixer #3
Enterprise
Machine
5 days of raw materials on-hand
Plant
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Different Users, Different Needs
Plant Mgmt.

What do executives care about?


Production
Quality
Engineering
Operator




Costs, schedules, production output
Financial indicators, sustainability
What does production care about?

Schedule, track production activity

Way production is running, ways to improve
What does quality care about?

How product was made, ensure compliance

Ways to improve product and yield
What does engineering &
maintenance care about?

Keeping plant running

Predicative maintenance, asset optimization
What do operators care about?

Monitoring process to keep production running

Identifying relationships to optimize the process
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
7
Manufacturing Intelligence In Action
Real-Time Line Performance KPI’s
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
8
Manufacturing Intelligence In Action
Energy Management: By Product, Line, etc.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
9
Manufacturing Intelligence In Action
Ad-Hoc Reporting & Analytics
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
10
Lab Information
Getting Started
 Pick and choose lab starts on Page 6:
 Overview of FactoryTalk VantagePoint EMI
 Connecting to FactoryTalk EMI Data Sources
 Reporting
 Customizing the FactoryTalk VantagePoint EMI Web Portal
 Integrating FactoryTalk VantagePoint EMI with other products
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
11
Questions?
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Connect with us on LinkedIn.
www.rockwellautomation.com
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.