Institute of Space Technology Lesson Plan Form # IST-F-32/04 Date of Issue 08-May-2014 CS No: DPTT-SUBJECT-LP-Rev No Page No. 1 of 5 DEPARTMENT & PROGRAM: Department of Aeronautics and Astronautics Engineering COURSE CODE-COURSE NAME: AAE737 Mechanics of Composite Structures CR: 3-0 COURSE DESCRIPTION: Composite material and their constituents, Unidirectional composites behavior of laminated composite plates under various loading conditions, classical lamination theory, effective stiffness properties of composites, Constitutive description of laminated plates, Laminated plate theory, Edge effects in laminates, Nonlinear theory of generally laminated plates, Governing equations in the Von Karman sense, Laminated plates with moderately large deflections, Post buckling and nonlinear vibration of laminated plates, Failure theories and experimental results for laminates. PRE-REQUISITE: CO-REQUISITE: Mechanics of Materials - TEXT AND MATERIALS: Textbook 1. Engineering Mechanics of Composite Materials by Issac M. Daniel and Ori Ishai Publisher: Oxford University Press, 2nd Edition 2. Analysis and Performance of Composite Materials by Bhagwan D. Agarwal and Lawrence J. Broutman, 3rd Edition 3. Class Notes References Material: 4. Fiber Reinforced Composites Material, Manufacturing and Design by P.K. Mallick, 3rd Edition CRC Press 5. Principles of Composite Materials by Ronald F. Gibson, 2nd Edition 6. Strength and Life of Composites by Stephan W. Tsai, Stanford University RELEVANT PROGRAM LEARNING OUTCOME: To accommodate the needs of practicing engineers in the design philosophy/ guidelines structural mechanics and failure theories under mechanical and hygrothermal loads using mathematical, experimental and computational techniques. Institute of Space Technology Lesson Plan Form # IST-F-32/04 Date of Issue 08-May-2014 CS No: DPTT-SUBJECT-LP-Rev No Page No. 2 of 5 COURSE LEARNING OUTCOMES: This course presents methodical presentation of the underlying concepts regarding structural mechanics, failure theories, performance, development and design guidelines. This will enable the students to determine the in-service stresses in the plies of composite structural components under aerodynamic forces, moments in different operational environments. The students will be able to design and predict its failure response. This course will enable the students to design the composite structural component through of materials, number of plies, ply orientation and stacking sequence to permit their efficient use in engineering industries. PRACTICAL APPLICATIONS: Advanced Composite Materials are increasingly being used in engineering industries due to their superior physical and mechanical properties. However their anisotropic and non-homogeneous nature makes it extremely difficult to design the composite structure for given application. The poor analysis and design of composite structure impairs the structural integrity, flight reliability and mission performance. This course leads to effective design and development of structural components in aerospace, automotive, marine, sports goods and other industries. LECTURE PLAN: Instruction Discussion Exercises/Tutorial On-line/ recorded video lectures: Module I. II. 75% 5% 10% 10% Topic COMPOSITE MATERIALAS AND CONSTITUENTS 1.1. Definition, advantages and characteristics 1.2. Historical perspective/developments 1.3. Properties of carbon, Kevlar and glass fiber 1.4. Properties of Thermoset/Thermoplastic matrices 1.5. Applications in Aerospace, Space, automotive, marine, sports industries UNIDIRECTIONAL COMPOSITES BEHAVIORRR 2.1. Stress-Strain Relation 2.2. Elastic constants Reference 1,3 1,3 Week 1 2 Institute of Space Technology Lesson Plan 2.3. 2.4. Form # IST-F-32/04 Date of Issue 08-May-2014 CS No: DPTT-SUBJECT-LP-Rev No Page No. 3 of 5 Transformation of stress-strain Micromechanical Prediction III. CLASSICAL LAMINATE THEORY 3.1. The Symmetric Laminate with a plane load 3.2. The Symmetric Laminate with bending and twisting loads 3.3. The Symmetric Laminate with both in plane and bending loads 3.4. The Unsymmetric Laminate with both in plane and bending loads 3.5. Effective Stiffness properties of Composites 1,2,3 IV. HYGRO-THERMAL EFFECTS 4.1. Hydrothermal effects on mechanical behavior 4.2. Coefficients of thermal and moisture absorption 4.3. Influence on stress-strain relation 4.4. Phsical significance during manufacturing and service 4.5. Interlaminar Laminar stresses (Edge Effects) 1,2.3 1,2,3,4 V. *VI. 3,4 5,6 7,8 FAILURE ANALYSIS 5.1. Failure Mechanisms under uniaxial and biaxial loading 5.2. Maximum stress-strain theory 5.3. Deviatoric strain theory 5.4. Interactive strain polynomial theory 5.5. Micromechanics of first play/ progressive/ ultimate failures COMPUTATIONAL DESIGN AND ANALYSIS OF COMPOSITES 6.1. Mic-Mach, In-plane, Flex, Duplex, Progressive Damage 6.2. Wind mill blade design 6.3. Composite Design using NASTRAN/PATRAN 6.4 Composite Design using ANSYS 1,6 9,10 Institute of Space Technology Lesson Plan *VII. VIII. *IX Form # IST-F-32/04 Date of Issue 08-May-2014 CS No: DPTT-SUBJECT-LP-Rev No Page No. 4 of 5 LAMINATE DESIGN CONSIDERATION 7.1. Design philosophy, criteria and allowables 7.2. General design guidelines, allowables/ data and best practices in design 7.3. Composites Performance Envelopes 7.4. Design problem in space station, aircraft and automobile industries. 11,12 CONSTITUTIVE DESCRIPTION OF LAMINATED PLATES 7.5. Governing equation in Von Karman Sense 7.6. Laminated Plate with moderately large deflection 7.7. Buckling and Post buckling of laminated plates 7.8. Vibrations of laminated plates 13, 14 EXPERIMENTAL STRESS ANALYSIS OF COMPOSITE 8.1. Tensile Properties 8.2. Compressive Properties 8.3. Flexture Properties 8.4. Shear Properties 8.5. Digital Image Correlation 15 16 Final Examination COURSE TARGETS: Module Assessment CLO No. Teaching Methodology Learning Domain with L No. Methodology Thin Laminate Web assisted, power point lectures Quizzes I Composites supplemented with blackboard; Theory. http://www.ist.edu.pk/amss/courses/lecturers One Hour Test II Composites Design data, performance On line/ recorded video conference from Stanford University, Victoria University, Boeing Commercial Aircraft Limited. Home assignments/ mini projects Institute of Space Technology Lesson Plan III envelope and guidelines Classroom interactive discussion, Computational comments. and experimental Testing for Composites Design ASSESMENT: Quizzes Assignments/ mini projects OHT Exam Final Exam Form # IST-F-32/04 Date of Issue 08-May-2014 CS No: DPTT-SUBJECT-LP-Rev No Page No. 5 of 5 End term exam 10 10 40 40 ______________________________________________________ Total 100% Note: Sections VI, VII and IX (shown in */ italic constituting about 30% of course work about design, computational and experimental analysis of composites) is in addition to the minimal requirement of the IST course description, AAE737 Written By Reviewed By Approved By Name with Sign Date Name with Sign Date Name with Sign Date
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