Towards Zero Carbon Homes with Masonry ZEROCO2016 Towards Zero Carbon Homes with Masonry Martin Clarke Chairman MMA CEO British Precast ZEROCO2016 What is the MMA ? A two year old consortium of all sectors with an interest in the masonry improvement agenda Quality, productivity, value, innovation Represent £2+ billion sector Products used in 85% of new homes www.modernmasonry.co.uk ZEROCO2016 What is the MMA ? 2007 yearbook available today for all delegates ZEROCO2016 What is the MMA ? We welcome the CSH as a long overdue move towards performance specifications and away from the unfair and unscientific MMC approach Our response last year advocated a more rounded approach to sustainability – still a long way off ZEROCO2016 A big step forward ZEROCO2016 Masonry and the Zero Carbon agenda Masonry is alive and kicking, innovative and ambitious We have no more of a problem reaching CSH levels as timberframe and all other materials and methods Growing interest in what else you get in a masonry home, such as………. ZEROCO2016 Brick and block housing Durable – measured in centuries Quiet Fireproof Healthy homes Local materials Secure Economic Robust Popular Insect proof but 1 week longer building cycle [NAO] ZEROCO2016 Brick and block housing and flood resistant ZEROCO2016 ZEROCO2016 Masonry and the Zero Carbon agenda We support the objectives We will produce a signed Concordat to mirror the Government and HBF initiative We have set up a Futures Group with the HBF – very supportive people involved ZEROCO2016 Masonry and the Zero Carbon agenda Thermal Performance for Zero Carbon Dwellings Looking at all variables and options Rough Comparison of Performance Requirements Element or system: Notional dwelling (Part L 2006) Notional zero carbon dwelling (Code - level 6) Walls U ≈ 0.30 W/m2K U ≈ 0.2 W/m2K Floors U ≈ 0.22 W/m2K U ≈ 0.15 W/m2K Roofs U ≈ 0.16 W/m2K U ≈ 0.15 W/m2K Windows and glazed doors U ≈ 1.8 W/m2K U ≈1.5 W/m2K Renewable technology Not required Solar hot water ≈ 1 - 2 m2 Boiler efficiency SEDBUK band B: 86% - 90% Ground source heat pump Air permeability Around 7 m3/m2/h Around 5 m3/m2/h Photovoltaic ≈ 30 m2 ZEROCO2016 Masonry and the Zero Carbon agenda Aiming to get as much out of the building fabric as possible To do this we are focused on insulation, air-tightness, thermal bridging We know how much the industry wishes to avoid both cost and extra wall thickness – but clearly some compromise will be necessary ZEROCO2016 Masonry and the Zero Carbon agenda Futures Group guidance is urgently required by the housebuilders MMA and HBF hope to publish guidance within 2 or 3 months focusing on Code levels 3 and 4 Awaiting Carbon Challenge technical spec for Bristol and Peterborough from EP – should feature thermal mass ZEROCO2016 Masonry and the Zero Carbon agenda Levels 5 and 6 will follow – limited demand as yet – too expensive with unproven technology ZEROCO2016 Masonry and the Zero Carbon agenda Complex documents; complex calculations – all set in a shifting scene We are concerned at how the smaller builder and self-builder will cope As with timber-frame and steelframe and other constructions, advice will not be “one size fits all” One certain change will come with ZEROCO2016 2008 SAP review Masonry and the Zero Carbon Agenda also Customs & Excise consultation comments by 31 July ZEROCO2016 Eng Doc programme Ian Abley – running the MMA Engineering Doctorate programme at Loughborough – the Better Built in Masonry project ZEROCO2016 ZEROCO2016 Example Hanson Building Products www.hanson.biz ZEROCO2016 Hanson House - Offsite 05 ZEROCO2016 EcoHouse design concept ZEROCO2016 EcoHouse design concept ZEROCO2016 What does Hanson Ecohouse demonstrate? All the benefits of brick and block plus fast method of building, factory produced, quality assured, durable, secure with thermal mass at a price consistent with current practice. The system inherently addresses the more exacting needs of the new CSH - airtightness, insulation, sustainability, durability, sound & fire insulation required for future high performance dwellings. The latest in ‘Smart’ building solutions technology with remote operation of heating, lighting, energy monitoring security and interactive web-based hub link to community services for healthcare, education, ZEROCO2016 welfare & leisure. Is it fast to build ? The glued masonry walling system is faster to completion than comparative panelised timber systems since they normally require the external façade to be constructed after the basic structure is erected whereas Hanson’s system comes complete with external full brick finish. Pre installed wiring loops and outlets can be incorporated into the walls prior to erection Exposed elements are not susceptible to damage from inclement weather conditions during construction (or fire for that matter!) Disregarding choice of roofing system for Ecohouse the time for construction of roof will be similar. ZEROCO2016 Ecohouse prefabricated walls ZEROCO2016 Ecohouse – prefabricated walls ZEROCO2016 Ecohouse- prefabricated walls ZEROCO2016 Ecohouse ZEROCO2016 Example Tarmac Topblock Excellent Tarmac Webinar on achieving the CSH with masonry was broadcast live last week organised with Building magazine Can be checked out at www.topblock.co.uk ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 Example H+H UK www.celcon.co.uk ZEROCO2016 Aircrete and its Properties ZEROCO2016 Innovations with Aircrete Masonry ZEROCO2016 • Thermal Insulation ZEROCO2016 • Resistant to Sound Transfer ZEROCO2016 • Excellent Fire Resistance 100mm non-load bearing Standard wall - 4 hours ZEROCO2016 Rå House ZEROCO2016 ZEROCO2016 Where Celcon can help you maximise your Total Points • Wall U-value • Thermal bridging • Airtightness (workability of aircrete….) • Environmental (EMS / Green Guide) • RDs for sound insulation ZEROCO2016 Complete package of guidance on achieving the CSH available from H+H ZEROCO2016 Thermal mass can contribute significantly to zero carbon Important work by Arup, CIBSE, The Concrete Centre Now recognised by CLG ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 ZEROCO2016 Just 3 examples of many Aggregate Industries – Masterblock division - Sustainable products programme eg Enviromasonry. Level 6 precast house imminent. Forticrete – FI masonry cladding system with Ibstock Full list from websites or [email protected] ZEROCO2016 Precast options Physical properties essentially the same as masonry but can also provide paintable finish thus maximising admittance ZEROCO2016 HAMMARBY SJÖSTAD ZEROCO2016 www.hammarbysjostad.se The core of the environmental and infrastructural planning of Hammarby Sjöstad jointly developed by Stockholm Water Company, Fortum and the City of Stockholm Waste Management Administration can be summarised in an eco-cycle model known as the Hammarby Model. This model shows the interaction between sewage and refuse processing and energy provision, as well as the added benefits to society of modern sewage, energy and waste processing systems. The overall goal “twice as good as the norm” required new ideas for energy, water, waste, transport, building design, construction site logistics all those systems that we normally take for granted in a modern city. ZEROCO2016 Is a largely precast build but masonry can learn from it Further visit being organised ZEROCO2016 Watch this space New insulation combinations – Vacuum Insulated Masonry; foil systems; even phase change materials as used by lightweight house suppliers More Masonry packages – cf Ra More use of recycled materials Responsible sourcing credit scheme to improve on FSC ZEROCO2016 scheme for timber Watch these spaces www.modernmasonry.co.uk www.cba-blocks.org.uk www.aircrete.co.uk www.brick.org.uk www.britishprecast.org Thermal mass reports www.concretecentre.com www.passivhaus.org.uk www.passivehouse.com ZEROCO2016 Brick and block – sustainable choice the www.modernmasonry.co.uk www.cba-blocks.org.uk www.aircrete.co.uk www.brick.org.uk www.britishprecast.org Thermal mass reports www.concretecentre.com www.passivhaus.org.uk www.passivehouse.com Thank you ZEROCO2016
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