HCAL: (TOPIC) (WBS numbers)

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Design of the He and HB ODU
M. McKenna, M. Wayne
Notre Dame
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Schedule Highlights
The ODU project is done in two stages
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Preproduction of up to 32 ODUs (16 HB and 16 HE)
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Mechanical unit design for HB/HE completed by 26-June-2014
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Assembly of HE begins 28-July-2014, assembly of HB begins 25-Aug-2014
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HE (HB) units at CERN and ready for mounting in RMs by 15-Feb-2015 (15-Mar-2015)
Full production of 360 ODUs (180 HB and 180 HE)
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Design modifications based on test beam results completed by 04-Sep-2015
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Assembly (done in 5 batches) of HE begins 28-Dec-2015, ends 18-May-2016
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Last batch of HE checked out at CERN, ready to mount on 12-Sep-2016
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Assembly (done in 5 batches) of HB begins 19-May-2016, ends 10-Oct-2016
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Last batch of HB checked out at CERN, ready to mount on 8-Feb-2017
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Initial design assumptions
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Mechanical dimensions for both HE and HB ODU does not
change from 2011-2012 test beam designs
Patch panel, brackets, etc. are not changed, cookie design
accommodates different numbers of SiPMs on HE/HB and new
SiPM package dimensions
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Threading of fiber pigtails changes accordingly
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HE ODU will have 48 channels
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Depth segmentation based on scheme developed by Vitaly Smirnov
HB ODU will have 64 channels
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Depth segmentation based on 4 depth segments per tower
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Interleaving of back two segments for some redundancy
Optical mixers – not sure if needed, would simplify design and
fabrication if these are not necessary (more on this later)
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18
L-1
First prototype of the HE ODU
17
L0
18
L0
19
L0
20
L0
17
L1
18
L1
19
L1
20
L1
17
L2
18
L2
19
L2
20
L2
16
L3
17
L3
18
L3
19
L3
20
L3
16
L4
17
L4
18
L4
19
L4
20
L4
16
L5
17
L5
18
L5
19
L5
20
L5
16
L6
17
L6
18
L6
19
L6
20
L6
16
L7
17
L7
18
L7
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L7
20
L7
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L8
17
L8
18
L8
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L8
20
L8
17
L9
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L9
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L9
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L9
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L10
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L10
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L10
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L10
17
L11
18
L11
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L11
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L11
17
L12
18
L12
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L12
20
L12
17
L13
18
L13
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L13
20
L13
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L14
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L14
20
L14
18
L15
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L15
20
L15
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L16
20
L16
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L17
20
L17
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L0
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L1
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L2
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L3
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L4
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L5
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L6
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L7
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L8
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L9
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L10
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L11
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L12
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L13
22
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L14
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L15
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L16
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21
L17
22
L0
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L0
24
L0
25
L0
26
L0
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L0
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L0
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L0
L1
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L1
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L1
25
L1
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L1
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L1
28
L1
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L1
L2
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L2
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L2
25
L2
26
L2
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L2
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L2
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L2
L3
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L3
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L3
25
L3
26
L3
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L3
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L3
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L3
L4
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L4
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L4
25
L4
26
L4
27
L4
28
L4
29
L4
L5
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L5
24
L5
25
L5
26
L5
27
L5
28
L5
L6
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L6
24
L6
25
L6
26
L6
27
L6
28
L6
L7
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L7
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L7
25
L7
26
L7
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L7
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L7
L8
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L8
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L8
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L8
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L8
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L8
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L8
L9
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L9
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L9
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L9
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L9
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L9
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L9
L10
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L10
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L10
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L10
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L10
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L10
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L10
L11
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L11
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L11
25
L11
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L11
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L11
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L11
L12
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L12
24
L12
25
L12
26
L12
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L12
28
L12
L13
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L13
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L13
25
L13
26
L13
27
L13
28
L13
L14
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L14
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L14
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L14
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L14
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L14
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L14
L15
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L15
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L15
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L15
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L15
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L15
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L15
L16
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L16
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L16
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L16
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L16
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L16
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L16
L17
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L17
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L17
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L17
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L17
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L17
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L17
Eta
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Eta
5° 16
5°
1.305
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5° 17
5°
1.392
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5° 18
5°
1.479
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5° 19
5°
1.566
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5° 20
5°
1.653
Eta
21
10°
1.740
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10°
1.830
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10°
1.930
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10°
2.043
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10°
2.172
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10°
2.322
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10°
2.500
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10°
2.650
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10°
2.868
Up to 7 layers in
depth
96 channels for
each pair of ODU
3.000
Depth1
Depth2
Depth3
Depth4
Depth5
Depth6
Depth7
Threading a bit tricky but achievable
With drawings and color-coding, can
be done in “mass production” by
students and techs
But there are a few issues to resolve
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HE ODU design issues
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With the current design for depth segmentation, one ODU of each
pair requires 49 SiPMs while the other requires 47 SiPMs
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Consequence of how cables bring in the fibers to the patch panels
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We propose combining L-1 with L0,L1,L2 in tower 18 - open to other suggestions
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Will result in 2 unused SiPM channels per pair of HE ODU
The patch panel has a connector for “Layer 00”
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Second sigma loop in the 0th layer (?)
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Not clear if these fibers are actually brought to the ODU – eliminate?
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We propose threading fibers from Layer 00 together with Layer 0
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There is no input for tower 17, L0 – we will use L00 instead
In 44 of the 48 channels the SiPM receives 4 fibers or less (2.8 mm
device), the other 4 channels receive 5-7 fibers (3.3 mm device)
vs
vs
We propose this
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Other HE ODU points, questions
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The “cookie” will have 44 holes with 2.37 mm diameter (for 2,3,4
fibers) and 4 holes with 2.87 mm diameter (for 6,7 fibers)
The holes for attaching the patch plate and bottom plate to the
cookie holder have been moved to provide increased clearance
for a v-groove needed for the polishing fixture
Calibration inputs
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We propose 7 calibration channels with 8 fibers per channel
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Calibration fibers are 0.25 mm clear PMMA, one fiber to each SiPM with 8 extra fibers
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Will springs be used to press the cookie to the SiPMs?
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Will black anodizing be required?
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If “yes” we need to know which areas to keep clear for electrical ground contact
There are unused connector slots – do we need blank connectors
to cover them up?
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Optical Mixers
Optical mixers are designed to spread
large amounts of light across the SiPM
active area
Effectively increases the dynamic range at
the high end, but fast recovery time can
also increase the dynamic range
Do we need the mixers for HE and/or HB?
We propose instrumenting half the
preproduction ODU with mixers, test in the
beam and on the bench, then make the
final decision for full production
Optical Mixer plate
4 mm thick – 3.2 mm diameter fiber
elements
Note: overall design must account for
additional thickness of mixer plate
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HB ODU Design issues
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To our knowledge, no real study of the depth segmentation has
been done yet – only design is the following:
4 segments in depth per tower
Identical for towers 1-15, tower 16
a bit different
Interleaving of back two segments,
then combined in the electronics
ODUs will require 64 SiPM each –
32 small, 32 large diameter
Threading looks to be challenging
because of the interleaving
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HB ODU – 1st attempts at threading
This is doable but fibers are tight once the ODU is compacted to
appropriate size
The threading above was done using the same “hybrid” package
as in the HE ODU
Might be easier with 4 packages with all smaller diameter, 4 with
all larger diameter
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