Name: ___________________ TUid: __________ Date: _______________ Mini-Case - Read the following narrative carefully: Supply chain planning all starts with the sales forecast. The Sales and Marketing team enters information about upcoming marketing campaigns and their estimates as to how these campaigns will improve sales for each product into the SCM system. The system then looks at historical sales and factors in previous marketing campaigns to create the sales forecast for each product, estimating the quantity of each product that will be sold in each region. Once the system has generated the sales forecast the system reviews historical logistics data to determine how long it takes for finished goods to be moved from manufacturing plants to distributors and finally to customers. With this information the system calculates when finished goods must be produced so that they can make their way to distributors in time to meet the demands of the customers. With this information the system creates the production plan, basically a week by week schedule laying out exactly what products will be produced at each manufacturing plant. In some cases the demand for finished goods will exceed manufacturing capacity at a plant. In these cases the system will automatically adjust the production plan so that finished goods will be produced earlier than needed during a time when manufacturing capacity is available or shift production to another manufacturing facility that will have excess capacity. Once the production plan is set the system looks at what finished goods are already in stock that are not committed to customers and removes these items from the production plan. Knowing exactly what needs to be made and when it needs to be made the system looks at the bill of material (BOM) for every product that needs to be produced. The BOM is simply the list of the raw materials and quantities that are required to make each product. In addition, the system knows about all of the other items ranging from packaging to labels that are needed to get finished goods to market. The system also knows about the suppliers of each item they will need including the pricing of each item from each supplier and the lead time for receiving each item. Knowing what needs to be made, where it needs to be made, when it needs to be made and information about suppliers, the system generates purchase orders for the items that are needed and sends these purchase orders electronically to suppliers. Suppliers are selected to meet the production plan and minimize cost. Supply chain execution begins as raw materials and other items arrive at the various manufacturing plants. These have each been ordered knowing their lead times so that they arrive shortly before they are needed by manufacturing. The manufacturing process consumes the raw materials and produces the finished good. These finished goods are packaged and shipped to distributors and then hopefully sold to customers. From the initial delivery of raw materials to final deliver of finished goods it is easy to visualize the flow of items through the supply chain. Keep in mind that there are also information flows that essential parts of the supply chain too. The electronic purchase orders being sent to suppliers and the electronic invoices the manufacturer receives as a result of the suppliers filling these purchase orders are examples of information flows. The electronic payments made by the manufacturer to the supplier is another information flow. Likewise, distributors send electronic purchase orders to the manufacturer and, upon filling these purchase orders sends an electronic invoice to the distributors which is followed by an electronic payment to the manufacturer. These are all information flows. Finally, the purchase orders, invoices and payments between the distributor and the customer are also information flows. -------- Based on the narrative provide the best answer to the following questions about the swimlane and ERD diagrams: 1. What would be the best name for the actor labeled “A”? a. ERP b. Warehouse c. Procurement d. Manufacturing Plant e. None of the above 2. For the box labeled “B”, what would be the most appropriate description of this step in the process? a. Generate Purchase Requisition b. Create Production Plan c. Send Purchase Orders to Manufacturer d. Already In Stock? e. None of the above Name: ___________________ TUid: __________ Date: _______________ 3. For the box labeled “C” what would be the most appropriate description of this step in the process? a. Invoice Manufacturer b. Create Purchase Requisitions c. Customer Notified of Delivery Date? d. Assembly Scheduled? e. None of the above 4. For the box labeled “D” what would be the most appropriate description of this step in the process? a. Update Raw Materials Inventory b. Production Plan Updated c. Produce Finished Goods d. Pick, Pack and Ship Order e. None of the above 5. For the box labeled “E” what would be the most appropriate description of this step in the process? a. Pick, Pack and Ship Order b. Update Production Plan c. Update Inventory d. Invoice Distributor e. None of the above 6. For the entity labeled “F”, what would be the most appropriate name for this entity? a. Order b. Invoice c. Production Plan Update d. BOM e. None of the above 7. For the entity labeled “G”, what would be the most appropriate name for this entity? a. Customer b. Order c. Supplier d. Purchase Order e. None of the above 8. For the relationship labeled “H”, what would be the most appropriate name for this entity? a. Includes b. Added To c. Purchased By d. Removed From e. None of the above 9. For the relationship labeled “I”, what would be the most appropriate name for this entity? a. Created From b. Includes c. Removed From d. Purchased By e. None of the above 10. What of the following attributes is missing from the Supplier entity? a. PO_Number b. Item_Cost c. Order_Number. d. Quantity_On_Hand e. None of the above Name: ___________________ TUid: __________ Date: _______________ Supply Chain Planning and Execution Process Suppliers Sales & Marketing System A Distributor Customer Start Enter Marketing Campaign Info and Estimates Produce Sales Forecast Using Historical Sales, Past and Future Marketing Campaigns Review Historical Logistics Data B Receive Raw Materials Fill Purchase Order Send Purchase Orders to Suppliers D C Send Purchase Orders to Manufacturer Pay Invoices Receive Order Process Order Send Purchase Orders to Distributor Fill Purchase Order Pay Invoices E Process Order Phase Fill Purchase Order Invoice Customer Receive Order Pay Invoice End Name: ___________________ TUid: __________ Date: _______________ Name: ___________________ TUid: __________ Logistics Marketing Campaign PK PK Campaign ID Sales Shipment_ID Order ID PK Plant_ID Start_Date End_Date Date: _______________ Distributor_ID Input To Product Targeted Sales Increase Goal Sales Increase Actual Customer ID Item Input To Shipping_Time Quantity Input To Unit Price Production Plan PK "H" Finished Goods Inventory Prod_Plan_ID "G" PK Product_ID PK Product_ID ID Plant_ID Product_Name Referenced By Name Quantity On Hand Quantity_to_Manufacture Item_ID Sent To Week_to_Manufacture Item_Name "F" "I" Item_Lead_Time Purchase Order PK PK Product_ID PO_Number Raw Materials List Supplier_ID Raw Materials Quantity Distributor Item_ID PK Other Items List Distributor_ID Item_Cost Other Items Quantity Distrbutor_Name Item_Delivery_Date Sent To Distributor_Contact_Info Payment Received From Place Invoice Order PK PK Distributor_ID attribute name PO_Number Distributor_ID attribute name Amount_of_Payment PO_Number attribute name Order_ID Product_ID Quantity_Ordered Agreed_to_Price PK Name: ___________________ TUid: __________ Date: _______________ Name: ___________________ TUid: __________ Date: _______________ 1. What would be the best name for the actor labeled “A”? a. ERP b. Warehouse c. Procurement d. Manufacturing Plant e. None of the above 2. For the box labeled “B”, what would be the most appropriate description of this step in the process? a. Generate Purchase Requisition b. Create Production Plan c. Send Purchase Orders to Manufacturer d. Already In Stock? e. None of the above 3. For the box labeled “C” what would be the most appropriate description of this step in the process? a. Invoice Manufacturer b. Create Purchase Requisitions c. Customer Notified of Delivery Date? d. Assembly Scheduled? e. None of the above 4. For the box labeled “D” what would be the most appropriate description of this step in the process? a. Update Raw Materials Inventory b. Production Plan Updated c. Produce Finished Goods d. Pick, Pack and Ship Order e. None of the above 5. For the box labeled “E” what would be the most appropriate description of this step in the process? a. Pick, Pack and Ship Order b. Update Production Plan c. Update Inventory d. Invoice Distributor e. None of the above 6. For the entity labeled “F”, what would be the most appropriate name for this entity? a. Order b. Invoice c. Production Plan Update d. BOM e. None of the above 7. For the entity labeled “G”, what would be the most appropriate name for this entity? f. Customer g. Order h. Supplier i. Purchase Order j. None of the above 8. For the relationship labeled “H”, what would be the most appropriate name for this entity? f. Includes g. Added To h. Purchased By i. Removed From j. None of the above Name: ___________________ TUid: __________ Date: _______________ 9. For the relationship labeled “I”, what would be the most appropriate name for this entity? f. Created From g. Includes h. Removed From i. Purchased By j. None of the above 10. What of the following attributes is missing from the Supplier entity? f. PO_Number g. Item_Cost h. Order_Number. i. Quantity_On_Hand j. None of the above
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