INTERAL Maintenance Management Solutions Rely on your assets © Conception INTERAL Inc. ALL RIGHTS RESERVED 2007 INTERAL Maintenance Management Solutions Rely on your assets Browsing information This presentation was designed to give you a preview of what you will find in INTERAL. During the presentation, we invite you to click on the page to move on to the next page, and to click on the underlined titles you see to access sections directly. At the end of each section, click once to go back to where you were or to go to the next slide. INTERAL Maintenance Management Solutions Rely on your assets Our Solutions INTERAL’s first mission is to develop and implement computerized solutions adapted to today’s businesses' needs and requirements. We also aim to guide our clients, providing them with the proper tools and support in their approach to planning and managing their maintenance computerization. We propose flexible business solutions made up of two modules improving productivity altogether or independently: INTERAL Maintenance Computerized Maintenance Management System (CMMS) INTERAL Procurement Purchasing & inventory management INTERAL Maintenance Management Solutions Rely on your assets Work Generation Maintenance Work Orders can be generated either by a: (click the hyperlinks) Work Request Corrective Action Preventive Template INTERAL Maintenance Management Solutions Rely on your assets Work Scheduling (click the hyperlinks) Maintenance Planning Board Job Scheduler INTERAL Maintenance Management Solutions Rely on your assets Maintenance Analysis (click the hyperlinks) Performance Analysis Repair History Results Reporting Dashboard INTERAL Maintenance Management Solutions Rely on your assets Procurement Management (click the hyperlinks) Call for Tenders Purchase Requests Purchase Orders Approval Structure Material Reception Stock Analysis INTERAL Maintenance Management Solutions Rely on your assets Equipment Management (click the hyperlinks) Component Management Equipment Clustering Warranty Tracking Preventive Template Meter Management Inspection Routes INTERAL Maintenance Management Solutions Rely on your assets Labor Management (click the hyperlinks) Permission Management Resource Type and Salary Team Management Vacation and Unavailability INTERAL Maintenance Management Solutions Rely on your assets Conclusion Thank you for having given us the opportunity to show you our expertise. Play again Close INTERAL Maintenance Management Solutions Rely on your assets Work Generation: Work Request Work requests can be generated using the web application Or using the application interface. A Work Request is very simple to create. It requires three mandatory pieces of information: Person in charge Equipment Request code For an overall 3 seconds to create such a request. INTERAL Maintenance Management Solutions Rely on your assets Work Generation: Corrective Work Order Corrective actions can be generated using the mobile maintenance application Through an external service call With the web application Or using the application interface. Work orders can easily be printed for distribution. As for the Work Request, the Corrective Work Order is also simple to create. It requires three mandatory pieces of information: Person in charge Equipment Request code For an overall 3 seconds to create such a work order. INTERAL Maintenance Management Solutions Rely on your assets Work Generation: Preventive Work Order Preventive actions can be issued on a frequency basis Based on a meter Or even both, whichever comes first. They can also be issued during a specific period throughout the year (such as seasonal shutdowns). Preventive templates can easily be printed for quick reference. INTERAL Maintenance Management Solutions Rely on your assets Legend Corrective The Preventive/frequency planning boardboard is very Filter the planning easy to use. you according to It theallows different Preventive/meter to modifytype. planning by selection simply dragging and Service dropping thecall icons without any In other manipulation. progress The system modifies the information Closed automatically in the database and Stopped order calculates subsequent dates if necessary. Delayed order The board becomes a Click The planned and drag preventive preventive has central point inthe your been icon to rescheduled easily management reschedule to its new your maintenance date. planning. and offers a simple and efficient overview. Work Scheduling: Maintenance Planning Board INTERAL Maintenance Management Solutions Rely on your assets Work Scheduling: Basic Resource Scheduler Get WO distribution among resources. Drag and drop assignments to available resources. Obtain a global view of workload by resource. Get WO details directly. One interface does it all. INTERAL Maintenance Management Solutions Rely on your assets Maintenance Analysis: Performance Stats More than 70 different stats are managed by the solution, such as: - Equipment downtime - Mean Time Between Failures - Cost effectiveness - % of WO completed - Repair performance - Etc. INTERAL Maintenance Management Solutions Rely on your assets Maintenance Analysis: Repair History Select time frame and component (if required) to view repair history for that equipment. Click directly on WO to expand and see more information, or double-click on it to open the work order. INTERAL Maintenance Management Solutions Rely on your assets Maintenance Analysis: Reporting More than 100 built-in reports to help you make the right decisions for your dayto-day maintenance. Get results for: your equipment your parts and components and your maintenance requirements. Export data in five possible formats. If you want, you can build your very own reports with our Report Generator. INTERAL Maintenance Management Solutions Rely on your assets Maintenance Analysis: Dashboards Obtain a quick summary of your maintenance or inventory management situation. Build your very own dashboard by dragging and dropping windows into the dashboard. You can build an advanced or basic dashboard depending on what you need. INTERAL Maintenance Management Solutions Rely on your assets Procurement Management: Call for Tenders List the parts involved in the call for tenders and add important information like duty fees and service charges, or the contents of a previous purchase request. Manage the suppliers invited to the call for tenders (prices, preferred supplier, etc.). Generate purchase orders automatically upon receipt of replies. One interface does it all. INTERAL Maintenance Management Solutions Rely on your assets Procurement Management: Supplier Purchase Requisition Supplier Purchase Requests are easy to generate. Each Request line can be managed independently. Approve the Request to generate a Purchase Order. Like all our external reports, barcode technologies are supported and built into paper forms. INTERAL Maintenance Management Solutions Rely on your assets Procurement Management: Supplier Purchase Order Supplier Purchase Orders are simple to generate. Easy follow-up according to approval levels. Each PO line can be managed independently. Like all our external reports, barcode technologies are supported and built into paper forms. A simple tool to purchase your spare parts. INTERAL Maintenance Management Solutions Rely on your assets Procurement Management: Approval Structure You can define approval limits by employee. Limits can be applied to Supplier Purchase Orders And Supplier Purchase Requests. You can define approval officers who will approve employees’ purchase orders or requisitions once their limits will have been reached. Approval substitutes can also be defined if needed. INTERAL Maintenance Management Solutions Rely on your assets Procurement Management: Material Reception Load a Purchase Order to manage material reception. You will be able to control material quality and PO conformity. If a Work Order is waiting for material part(s), a notification will appear to confirm that the part has been received and the Work Order can be processed since the part(s) are now available. INTERAL Maintenance Management Solutions Rely on your assets Procurement Management: Stock Analysis List your inventories using the search tools. Choose a time period to evaluate part requirements for your maintenance. See purchase recommendations. Create a requisition and/or a call for tenders directly from this interface. Directly from the action menu, confirm the purchase request. One interface does it all. The Stock Analysis tool gives buyers a complete picture of inventories, of the stock required in the short term as well as the long term, of the supplier orders and their delivery terms, etc. Only one goal: make spare part purchasing an easy task. INTERAL Maintenance Management Solutions Rely on your assets Equipment Management: Components Maintenance over certain pieces of equipment needs to be done on specific sections we call components. Components are managed because you want to track information such as warranties on important sections of your equipment. Tracking your critical components such as molds or motors is essential. And replacing them through a Work Order is also manageable. INTERAL Maintenance Management Solutions Rely on your assets Equipment management: Equipment Clustering Grouping your equipment is certainly a good way to manage your assets and it’s an easy method to navigate. Clusters can represent a logical group such as Compressor group, or a physical group such as Garage. Using the drag-and-drop function, you decide how to group your equipments. INTERAL Maintenance Management Solutions Rely on your assets Equipment management: Tracking Warranties Managing your equipment could require a warrantytracking tool. Tracking your warranties could also be required for critical components of your equipment such as molds or motors. Of course, reports are available to help you track warranty expirations. INTERAL Maintenance Management Solutions Rely on your assets Equipment Management: Preventive Template Preventive templates are designed to plan maintenance actions for specific equipment. First, details concerning the equipment and person in charge are entered. Assignments are defined. Checklists can be prepared. Parts are added if needed. Then, a schedule is set to trigger the maintenance action which can be based on a frequency. It can also be based on a meter. Week numbers are available to set your maintenance to a specific period. INTERAL Maintenance Management Solutions Rely on your assets Equipment Management: Meters If Preventive Work Orders are triggered by a meter, you can update these meters directly into the system. Depending on the values entered, an increase rate is calculated to set the next preventive maintenance in the planning board. Also, meters can be linked directly to the database for automatic update without manual entry. INTERAL Maintenance Management Solutions Rely on your assets Equipment Management: Inspection Routes Inspection routes make it easy to group short and simple activities for a group of equipment. Instead of generating a Work Order for each equipment, you can attach an Inspection route to a preventive template to generate it automatically and perform your inspection on multiple equipment at once which reduces data entry time. First, set the equipment to be verified in the inspection route. Then, define activities to be performed. Finally, associate the activities with the equipment to generate an Inspection Route based on week number. Inspection routes are a good way to deal with basic verification runs such as: Equipment lubrications Sprinkler verification Meter updates No need to generate a multitude of Work Orders. Inspection routes again are an easy and quick way to save time on performing short activities. INTERAL Maintenance Management Solutions Rely on your assets Labor Management: Permissions Permissions are defined through security groups. Security groups are then associated to employees. You can have multiple security groups for one employee. Also, security groups are associated to a plant or group of plants for regional management. Moreover, permissions can be set for specific actions in certain fields. If a group of plants is associated to an employee, permissions will be applied to all plants part of this group Permissions will be applied to this plant only INTERAL Maintenance Management Solutions Rely on your assets Labor Management: Resource Types and Salary Resource types are first defined according to their skills and their hourly rate. Resource types are then associated to each employee. This way, when assigning a Work Order to labor, you will get the total cost for local labor automatically after entering the time needed to complete work. INTERAL Maintenance Management Solutions Rely on your assets Labor Management: Teams Teams are first defined according to their description and their schedule (for example: Day shift). Teams are then associated to each employee if needed. This way, when you change part of a schedule, you don’t have to open each employee’s file to update the new schedule, but simply apply the changes to a specific team to set the new schedule to employees in the team. INTERAL Maintenance Management Solutions Rely on your assets Labor Management: Vacations and Unavailability Vacations and unavailability are standards that can be managed in INTERAL. They can be associated to an individual, for an illness or a maternity leave, for example. They can also be assigned to a group of employees, as in the case of holidays.
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