INTERAL Maintenance Management Solutions Rely on your assets

INTERAL Maintenance Management Solutions
Rely on your assets
© Conception INTERAL Inc.
ALL RIGHTS RESERVED 2007
INTERAL Maintenance Management Solutions
Rely on your assets
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This presentation was designed to give you a preview of what
you will find in INTERAL.
During the presentation, we invite you to click on the page to
move on to the next page, and to click on the underlined titles
you see to access sections directly. At the end of each section,
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INTERAL Maintenance Management Solutions
Rely on your assets
Our Solutions
INTERAL’s first mission is to develop and implement computerized solutions
adapted to today’s businesses' needs and requirements. We also aim to guide
our clients, providing them with the proper tools and support in their approach
to planning and managing their maintenance computerization.
We propose flexible business solutions made up of two modules improving
productivity altogether or independently:
INTERAL Maintenance
Computerized Maintenance Management System (CMMS)
INTERAL Procurement
Purchasing & inventory management
INTERAL Maintenance Management Solutions
Rely on your assets
Work Generation
Maintenance Work Orders can be
generated either by a:
(click the hyperlinks)
Work Request
Corrective Action
Preventive Template
INTERAL Maintenance Management Solutions
Rely on your assets
Work Scheduling
(click the hyperlinks)
Maintenance Planning Board
Job Scheduler
INTERAL Maintenance Management Solutions
Rely on your assets
Maintenance Analysis
(click the hyperlinks)
Performance Analysis
Repair History
Results Reporting
Dashboard
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management
(click the hyperlinks)
Call for Tenders
Purchase Requests
Purchase Orders
Approval Structure
Material Reception
Stock Analysis
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment Management
(click the hyperlinks)
Component Management
Equipment Clustering
Warranty Tracking
Preventive Template
Meter Management
Inspection Routes
INTERAL Maintenance Management Solutions
Rely on your assets
Labor Management
(click the hyperlinks)
Permission Management
Resource Type and Salary
Team Management
Vacation and Unavailability
INTERAL Maintenance Management Solutions
Rely on your assets
Conclusion
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opportunity to show you our
expertise.
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INTERAL Maintenance Management Solutions
Rely on your assets
Work Generation: Work Request
Work requests can be
generated using the web
application
Or using the application
interface.
A Work Request is very simple to create. It
requires three mandatory pieces of
information:
Person in charge
Equipment
Request code
For an overall 3 seconds to create such a
request.
INTERAL Maintenance Management Solutions
Rely on your assets
Work Generation: Corrective Work Order
Corrective actions can be
generated using the mobile
maintenance application
Through an external
service call
With the web application
Or using the application
interface.
Work orders can easily be
printed for distribution.
As for the Work Request, the Corrective
Work Order is also simple to create. It
requires three mandatory pieces of
information:
Person in charge
Equipment
Request code
For an overall 3 seconds to create such a
work order.
INTERAL Maintenance Management Solutions
Rely on your assets
Work Generation: Preventive Work Order
Preventive actions can be
issued on a frequency
basis
Based on a meter
Or even both, whichever
comes first.
They can also be issued
during a specific period
throughout the year (such
as seasonal shutdowns).
Preventive templates can
easily be printed for quick
reference.
INTERAL Maintenance Management Solutions
Rely on your assets
Legend
Corrective
The Preventive/frequency
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calculates
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Work Scheduling: Maintenance Planning Board
INTERAL Maintenance Management Solutions
Rely on your assets
Work Scheduling: Basic Resource Scheduler
Get WO distribution among
resources.
Drag and drop assignments
to available resources.
Obtain a global view of
workload by resource.
Get WO details directly.
One interface does it all.
INTERAL Maintenance Management Solutions
Rely on your assets
Maintenance Analysis: Performance Stats
More than 70 different stats
are managed by the
solution, such as:
- Equipment downtime
- Mean Time Between Failures
- Cost effectiveness
- % of WO completed
- Repair performance
- Etc.
INTERAL Maintenance Management Solutions
Rely on your assets
Maintenance Analysis: Repair History
Select time frame and
component (if required) to
view repair history for that
equipment.
Click directly on WO to
expand and see more
information, or double-click
on it to open the work order.
INTERAL Maintenance Management Solutions
Rely on your assets
Maintenance Analysis: Reporting
More than 100 built-in
reports to help you make the
right decisions for your dayto-day maintenance.
Get results for:
your equipment
your parts and components
and your maintenance
requirements.
Export data in five possible
formats.
If you want, you can build
your very own reports with
our Report Generator.
INTERAL Maintenance Management Solutions
Rely on your assets
Maintenance Analysis: Dashboards
Obtain a quick summary of
your maintenance or
inventory management
situation.
Build your very own
dashboard by dragging and
dropping windows into the
dashboard.
You can build an advanced or
basic dashboard depending
on what you need.
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management: Call for Tenders
List the parts involved in the
call for tenders and add
important information like
duty fees and service
charges, or the contents of a
previous purchase request.
Manage the suppliers invited
to the call for tenders (prices,
preferred supplier, etc.).
Generate purchase orders
automatically upon receipt of
replies.
One interface does it all.
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management: Supplier Purchase Requisition
Supplier Purchase Requests
are easy to generate.
Each Request line can be
managed independently.
Approve the Request to
generate a Purchase Order.
Like all our external reports,
barcode technologies are
supported and built into
paper forms.
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management: Supplier Purchase Order
Supplier Purchase Orders are
simple to generate.
Easy follow-up according to
approval levels.
Each PO line can be managed
independently.
Like all our external reports,
barcode technologies are
supported and built into
paper forms.
A simple tool to purchase
your spare parts.
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management: Approval Structure
You can define approval limits
by employee.
Limits can be applied to
Supplier Purchase Orders
And Supplier Purchase
Requests.
You can define approval
officers who will approve
employees’ purchase orders
or requisitions once their
limits will have been reached.
Approval substitutes can also
be defined if needed.
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management: Material Reception
Load a Purchase Order to
manage material reception.
You will be able to control
material quality and PO
conformity.
If a Work Order is waiting for
material part(s), a
notification will appear to
confirm that the part has
been received and the Work
Order can be processed since
the part(s) are now available.
INTERAL Maintenance Management Solutions
Rely on your assets
Procurement Management: Stock Analysis
List your inventories using
the search tools.
Choose a time period to
evaluate part requirements
for your maintenance.
See purchase
recommendations.
Create a requisition and/or a
call for tenders directly from
this interface.
Directly from the action
menu, confirm the purchase
request.
One interface does it all.
The Stock Analysis tool gives buyers a
complete picture of inventories, of the stock
required in the short term as well as the long
term, of the supplier orders and their
delivery terms, etc.
Only one goal: make spare part purchasing
an easy task.
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment Management: Components
Maintenance over certain
pieces of equipment needs to
be done on specific sections
we call components.
Components are managed
because you want to track
information such as
warranties on important
sections of your equipment.
Tracking your critical
components such as molds or
motors is essential.
And replacing them through a
Work Order is also
manageable.
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment management: Equipment Clustering
Grouping your equipment is
certainly a good way to
manage your assets and it’s
an easy method to navigate.
Clusters can represent a
logical group such as
Compressor group, or a
physical group such as
Garage.
Using the drag-and-drop
function, you decide how to
group your equipments.
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment management: Tracking Warranties
Managing your equipment
could require a warrantytracking tool.
Tracking your warranties
could also be required for
critical components of your
equipment such as molds or
motors.
Of course, reports are
available to help you track
warranty expirations.
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment Management: Preventive Template
Preventive templates are
designed to plan maintenance
actions for specific
equipment.
First, details concerning the
equipment and person in
charge are entered.
Assignments are defined.
Checklists can be prepared.
Parts are added if needed.
Then, a schedule is set to
trigger the maintenance
action which can be based on
a frequency.
It can also be based on a
meter.
Week numbers are available
to set your maintenance to a
specific period.
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment Management: Meters
If Preventive Work Orders are
triggered by a meter, you can
update these meters directly
into the system.
Depending on the values
entered, an increase rate is
calculated to set the next
preventive maintenance in
the planning board.
Also, meters can be linked
directly to the database for
automatic update without
manual entry.
INTERAL Maintenance Management Solutions
Rely on your assets
Equipment Management: Inspection Routes
Inspection routes make it
easy to group short and
simple activities for a group
of equipment. Instead of
generating a Work Order for
each equipment, you can
attach an Inspection route to
a preventive template to
generate it automatically and
perform your inspection on
multiple equipment at once
which reduces data entry
time.
First, set the equipment to be
verified in the inspection
route.
Then, define activities to be
performed.
Finally, associate the
activities with the equipment
to generate an Inspection
Route based on week
number.
Inspection routes are a good way to deal with
basic verification runs such as:
Equipment lubrications
Sprinkler verification
Meter updates
No need to generate a multitude of Work
Orders. Inspection routes again are an easy and
quick way to save time on performing short
activities.
INTERAL Maintenance Management Solutions
Rely on your assets
Labor Management: Permissions
Permissions are defined
through security groups.
Security groups are then
associated to employees.
You can have multiple
security groups for one
employee.
Also, security groups are
associated to a plant or group
of plants for regional
management.
Moreover, permissions can be
set for specific actions in
certain fields.
If a group of plants is associated to an employee,
permissions will be applied to all plants part of this group
Permissions will be applied to this plant only
INTERAL Maintenance Management Solutions
Rely on your assets
Labor Management: Resource Types and Salary
Resource types are first
defined according to their
skills and their hourly rate.
Resource types are then
associated to each employee.
This way, when assigning a
Work Order to labor, you will
get the total cost for local
labor automatically after
entering the time needed to
complete work.
INTERAL Maintenance Management Solutions
Rely on your assets
Labor Management: Teams
Teams are first defined
according to their description
and their schedule (for
example: Day shift).
Teams are then associated to
each employee if needed.
This way, when you change
part of a schedule, you don’t
have to open each
employee’s file to update the
new schedule, but simply
apply the changes to a
specific team to set the new
schedule to employees in the
team.
INTERAL Maintenance Management Solutions
Rely on your assets
Labor Management: Vacations and Unavailability
Vacations and unavailability
are standards that can be
managed in INTERAL.
They can be associated to an
individual, for an illness or a
maternity leave, for example.
They can also be assigned to
a group of employees, as in
the case of holidays.