Overview of Advancements in Plasma Control Supervision Kevin Meyer Ph.D. (University of Cape Town, South Africa) Cosylab [email protected] Tel.: +386 1 477 66 76 Web: www.cosylab.com 2 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions 3 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions 4 About Cosylab Cosylab Specialised software and hardware development ~150 Employees, more than ½ are Engineers/Physicists System integration (control systems and instrumentation) Core technologies EPICS, TANGO, LabVIEW, CSS, WinCC OA and FPGA Certifications ISO 9001:2015 ISO 13485:2003 Production of control and information systems for therapeutic and diagnostic medical devices http://www.cosylab.com 5 What Cosylab does for ITER Since 2008 Controls System Division CODAC (Control, Data Access and Communication) brain and central nervous system of ITER Connects >30 major plant systems, >1,000,000 signals CODAC Core System Software suite to support development for easier final integration Cosylab Development of CODAC Core System User Support and Training Me Operations Applications For configuration and automation tasks ITER Real-time framework ITER Supervision 6 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions 7 Supervisory Systems Experiments acquire data to Validate hypotheses Test control algorithms etc. Designed by Scientists Control components/DAQ systems Supervisory Magnetic Coil Power Supply Neutral Beam Programmed by System Experts Use actuators/sensors to execute their program Supervisory systems High-level with oversight Like the conductor in an orchestra Many supervisory systems: Work together to execute experiment https://en.wikipedia.org/wiki/Vancouver_Symphony_Orchestra 8 Supervisory Systems at ITER Plasma Control System real-time control of a pulse Central Safety System protects people and the environment Central Interlock System protects the machine Supervision and Automation System co-ordinates everything Full science pulse Other parallel activities Testing Commissioning 9 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions Supervisory System Data 10 Overview Plasma Control System Needs to be configured Pulse schedule Central Safety System Provides supervisory input to PCS/SUP Central Interlock System Provides supervisory input to PCS/SUP Can be configured Supervision and Automation System Basically, needs to know everything about everything! It needs to know: What Plasma Control System expects to do Central Safety System state Central Interlock System state Can recommend changes. Settings for participating plant systems. Supervisory System Data 11 Plasma Control System High-level experiment expectations are defined early. e.g. to achieve a certain fusion power Phases are necessary Intermediate steps Hypothetical ITER values From top Fusion output power (Pfus) Plasma current (Ip) Poloidal field flux (PF flux) Fueling rate (DT fuel) Input heating Power (Paux) Phases PF Magnetization Plasma Initiation Heating Burn … Supervisory System Data 12 Pulse Schedule Aggregated information Configuration Required systems etc. Composition: Collaborative effort Science: High-level parameters System Specialists: How to achieve them Diagnosticians: How to measure them Assumptions: System availability Configuration Includes Configuration Values Rules Validation checks All that is needed… Supervisory System Data 13 Supervision and Automation System Needs to know: What Plasma Control System expects to do Expected Central Safety System state Expected Central Interlock System state Pulse Schedule Can recommend changes. Settings for participating plant systems. To perform automated tasks Rules & Scripts Script: automates mundane tasks Rule: encodes behavior for the tasks Developed in collaboration between the CODAC staff and plant system experts 14 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions Plasma Control System Overview Generally: “plasma control supervision” = high-level algorithms to steer the plasma. Layered hierarchy of real-time tasks: Detailed plant system control Parameter Computation Higher-level Computation Plasma Phase Computation Supervisory Actions Phase control Real-time protection Plasma Current Computation Shape Controller “minor” issues → e.g. “hotspots” Magnetic Coil Power Supply Magnetic Diagnostic Supervision 15 Plasma Control System 16 Real-time Protection Low-risk protection Provides fine control Implemented in software on fast computers Example: Hotspot detection JET, WEST, Wendelstein 7X Thermal Hotspot detected Adjust heating systems if possible LPM III (actively cooled) shot 11044 14 may 93 900 800 700 600 500 400 300 200 100 0 Temperature(°C) Time(s) 0 5 10 17 Central Safety System & Central Interlock System [1] Two critical systems Central Safety System Protect People Protect the Environment Further divided: Occupational Safety Nuclear Safety Central Interlock System Protect the machine Both can: interrupt the current pulse Inhibit the next pulse 18 Central Safety System & Central Interlock System [2] Implemented with certified, dedicated controllers With redundancy Logic – special logic controllers Dedicated sensors Outputs (typically Boolean) PASS/FAIL or OK/Not OK Logic → “limited” “If the transformer yard gate is open” Control → “Heavy handed” “Prevent power to the transformers” Critical: Quench detection → Fast shutdown of plasma 19 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions Supervision and Automation 20 Overview Gets the machine ready Uses information from: “Pulse Schedule” Safety and Interlocks Running systems Own subsystems High-level checks Orchestration Configuration Timing Monitoring Defers to appropriate sub-systems Maximize utilization: Single (“Full” Science) or Parallel Operation (Commissioning/Testing) Maximize Availability / Minimize wastage Time and Resources Supervision and Automation 21 Supervision Activities Execute Pulse Sequence Pre-Pulse Fetch Check Configure Verify Fetch Postcheck Pulse Sequence During Pulse Hand-over Post-check Handover Configure Monitoring Systems Post-Pulse Check Updating Engineering Budgets Verify Supervision and Automation 22 Check Critical Checks Is “Current System” compatible with desired operation? Fetch Detailed Checks: Postcheck Check Hand-over Configure Require specialized knowledge and information E.g. Pulse specifies 10MA plasma current Are the required power supplies available? Is the responsible person licensed to execute this pulse? Verify Supervision and Automation 23 Configure Configure Plant Systems Configure Interlocks Fetch Via Engineer in charge Postcheck Check Hand-over Configure Verify Supervision and Automation 24 Check, Verify To detect problems If a problem is detected Raises notification Option for engineer-in-charge to override and continue Important: Early days Fetch Postcheck Check Handover Configure Supervision checks may be buggy ;) Defer to Engineer-in-Charge Verify Supervision and Automation 25 Post-check After pulse Update Engineering Budgets Examples: neutron damage mechanical stress Restart of pulse sequence Fetch Postcheck Check Handover Configure Unless inhibited by safety or interlocks Verify Supervision and Automation 26 Utilization In general, two utilization modes: Full “Science” Pulse One of many Parallel Activities e.g. Testing and Commissioning Full “Science” Pulse Whole machine is involved Full Pulse Sequence Fetch Postcheck Check Handover Configure Verify Supervision and Automation 27 Utilization: Parallel Activities During Testing and Commissioning Inefficient to do only one task at a time: Need Parallel tasks, e.g. Neutral Beam Injector testing Coil Power Supply testing Supervision provides support: Resource Locks & Exclusion checks Magnetics diagnostics (background calibration) Blocks coil energization With monitors Just in case some-one manually operates an “excluded” system 28 Contents About Cosylab Work for ITER General Supervisory Systems Incl. Plasma Control Using ITER as a reference Supervisory System Data Supervisory Systems: What they do Plasma Control System Central Safety System Central Interlock System In Detail… ITER Supervision and Automation System Conclusions 29 Conclusions Plasma Control System Implemented as multi-layer real-time algorithms Executes the pulse schedule Controls all plant systems Intrinsically provides plasma control supervision Includes real-time protection Low-risk Other Supervisory Systems: Safety Interlocks Supervision and Automation Gets the machine ready → full pulse sequence Parallel activities where possible To Maximize availability! To Minimize wastage! Automates repetitive, manual tasks. THANK YOU! Kevin Meyer Cosylab [email protected] Tel.: +386 1 477 66 76 Web: www.cosylab.com
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