ChromAtography UNOsphere™ S Cation Exchange Support n n n n U ltrahigh binding capacities at fast linear velocities H ydrophilic polymeric beads engineered for high mechanical stability and low backpressures R obust polymer designed to withstand repetitive clean-in- place cycles B iopharmaceutical manufacturing quantities available F ully supported for regulatory submission Achieve High Productivity Using UNOsphere S Cation Exchange Support Be Productive In the bioprocess industry, the isolation of biomolecules from crude feedstock is one of the most demanding chromatographic steps in the downstream process. Biopharmaceutical manufacturers are under increasing economic pressure to reduce drug production costs. These factors require the media used in the capture step to have very high binding capacities at fast linear velocities while maintaining low column backpressure. UNOsphere is a patented* new-generation polymeric support, based on a single-step polymerization process that delivers high productivity in the capture step. UNOsphere Polymer Technology The genesis of UNOsphere support is based on the single-step polymerization process used to prepare UNO® continuous-bed columns. Incorporation of the sulfonic acid ligand into the matrix during polymerization leads to consistent batch-to-batch reproducibility. UNOsphere beads are macroporous (>2,000 Å), leading to fast binding kinetics and high binding capacities (Table 1). Careful selection of monomers and crosslinkers provides unrivaled base stability and bead rigidity. * US patent 6,423,666 B1. Properties of UNOsphere S Support Most production chromatography systems have maximum pressure limits of 3 bar. The median particle size of UNOsphere S support is 80 µm, which generates a backpressure less than 1.5 bar at 1,200 cm/hr (Figure 1). The highly macroporous nature of UNOsphere S support provides high binding capacities that range from 30–60 mg IgG/ml support in the linear velocity range of 150–1,200 cm/hr (Figure 1). Harsh conditions, such as clean-in-place and corrosive buffer systems, may affect the long-term stability of chromatographic media. The robustness of UNOsphere S support allows it to survive these conditions with minimal loss of performance (Table 1). 70 1.40 60 1.20 50 40 30 1.00 0.80 0.60 20 10 0 0 200 400 600 800 0.40 0.20 0.0 1,000 1,200 1,400 Linear velocity, cm/hr Fig. 1. Binding and backpressure properties of UNOsphere S support. Column size, 1.1 x 20 cm; sample, 2 mg/ml human IgG; buffer, 50 mM sodium acetate, pH 5.0. (—), backpressure; (—), 10% breakthrough capacity. Pressure, bar n E fficient capture of biopharmaceutical molecules from crude feedstreams Protein binding capacity, mg n Table 1. Properties of UNOsphere S support. Functional group –SO3– Total ionic capacity 280 ± 30 µeq/ml Dynamic binding capacity* 150 cm/hr 60 mg IgG/ml 1,200 cm/hr 30 mg IgG/ml Median particle size 80 µm Recommended linear flow rate range** 50–1,200 cm/hr Chemical stability 1.0 M NaOH (20°C) 1.0 M HCl (20°C) Up to 2,000 hr Up to 200 hr pH stability range pH 1–14 Regeneration conditions 1–2 M NaCl Storage conditions 20% Ethanol 0.1 N NaOH for 30 days 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1.0 7 6 5 4 pH Strong cation A 280 Type of ion exchanger 0.5 3 2 1 * 10% breakthrough capacity determined with 4.5 mg/ml human IgG in a 1.1 x 10 cm column. **UNOsphere S support packed into a 20 cm bed height and run at 1,200 cm/hr generates less than 2 bar backpressure. 0.0 0 10 Technical Assistance Regulatory Support Files are available upon request. Bio-Rad Laboratories is an ISO 9001 registered corporation. For additional information and technical assistance, contact your local Bio-Rad office. In the USA and Canada, call 1-800-4-BIORAD. Visit us on the Web at www.bio-rad.com/unosphere/ for more information on Bio-Rad’s complete line of process chromatography media. For more information about UNOsphere S support, request bulletins 2678, 2774, 2780, and 2849. For more information about the chromatographic performance of UNOsphere support, refer to the Bibliography. (Note that the authors refer to UNOsphere as BRX). 30 0 Run time, min Fig. 2. Purification of murine IgG1 on UNOsphere S column. Column size, 0.5 x 10 cm (2 ml); sample, 15 ml (6.6 mg) of murine IgG1conditioned medium. The sample was loaded onto the column in 20 mM citrate-phosphate buffer, pH 4.0, washed, and eluted in a linear gradient of 0–100% 20 mM citrate-phosphate, pH 8.0 in 10 column volumes at a flow rate of 2.0 ml/min (600 cm/hr). Each fraction was 2.0 ml. (—), A280; (—), buffer pH. 1 2 3 4 5 6 7 8 9 150 100 75 50 MW, kD Capture Performance UNOsphere S support is designed for high-efficiency capture of monoclonal antibodies from crude feedstreams. Murine IgG1 (6.6 mg) was captured and eluted from a 2 ml UNOsphere S column (Figures 2 and 3); assays of the load and eluate demonstrated a recovery of 97%. No antibody was detected in the flowthrough (Figure 3, lane 2). The 10% breakthrough capacity for this murine IgG1 antibody is 12.8 mg/ml (at 600 cm/hr) from conditioned medium. 20 37 25 15 10 Fig. 3. SDS-PAGE gel of UNOsphere-purified murine IgG1. Fractions from the chromatography run shown in Figure 2 were separated on a 4–20% precast gel. On left, reference standards; lane 1, conditioned medium; lane 2, flowthrough; lanes 3–8, fractions 25, 26, 27, 28, 29, and 30; lane 9, protein A-purified murine IgG1 from culture medium. Bibliography Hunter AK and Carta G, Protein adsorption on novel acrylamido-based polymeric ion exchangers. I. Morphology and equilibrium adsorption, J Chromatogr A 897, 65–80 (2000) Hunter AK and Carta G, Protein adsorption on novel acrylamido-based polymeric ion exchangers. II. Adsorption rates and column behavior, J Chromatogr A 897, 81–97 (2000) Ordering Information Catalog # Description 156-0111 156-0113 156-0115 156-0117 UNOsphere S Support, 25 ml UNOsphere S Support, 100 ml UNOsphere S Support, 500 ml UNOsphere S Support, 10 L Bio-Rad Laboratories, Inc. 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