DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner DT009 Year 3 Control and Automation Minor Gavin Duffy Question No. 1 Examination Sitting Page 1 of 7 Semester 1 2005/2006 (i) Open loop - simple, inexpensive. Result of output not measured. Good knowledge of system required [2] Suitable example [2] Closed loop - more complicated but better. Output is measured and compared against setpoint to give an error. [2] Suitable example [2] Output (ii) Integral control - 1 edt Ti [2] Remembers past history of the error and is used to remove the offset of a proportional controller [2] Integral windup – a very large cumulative integral result occurs when the error cannot be corrected (e.g. faulty instrument, valve). [4] (iii) Ultimate cycle - set controller to P control only; increase gain until oscillations develop; stop increasing gain when system becomes unstable [3] Process reaction curve - place controller in manual mode; set output to a constant value and allow system to reach a steady state; make a step change in the output and record the process variable response with time [3] Disadvantage of ultimate cycle is that operates on the borderline of instability - this could cause damage to plant and/or personnel [2] (iv) Step 1 is Self Test – check for errors in hardware/software Step 2 is Input Scan – Reads input values from input cards to the memory Step 3 is Execute Logic – each ladder in program is executed and outputs are updated Step 4 is Output Scan – Writes output values from memory to output cards [8] (v) Types of pushbuttons: Start is normally open or press to close switch – done this way so that if wire breaks motor can’t start. Stop is normally closed or press to open switch – done this way so that if wire breaks the motor stops (it’s the same as pressing stop button). [4] Ladder logic – two ways of doing this. Option 1 is as follows: DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner DT009 Year 3 Control and Automation Minor Gavin Duffy Examination Sitting Page 2 of 7 Semester 1 2005/2006 Option 2: Option 1 or 2 [4] DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner DT009 Year 3 Control and Automation Minor Gavin Duffy Examination Sitting Page 3 of 7 Semester 1 2005/2006 Question No. 2 (a) (i) Convert to frequency domain as follows: Starting with: dTR TR TJ dt Applying the Laplace transform to this equation gives: sTR s TR s TJ s [2] The transfer function which is the output over the input is now easily determined: sTR s TR s TJ s TR s 1 s TJ s T R s 1 TJ s 1 s [3] (ii) We can replace the input TJ(s) in the Laplace transformed equation above with a/s, the Laplace transform of a step input of magnitude a. The equation now becomes: T R s T R s T J s a s T R s a 1 1 a s 1 s s 1 s 1 1 T R s a a s 1 s s s 1 [5] (iii) Check the tables to find b 1 e bt L1 ss b In the above equation, b = 1/ and Ka is a constant so remains unchanged. Therefore: [2] DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner DT009 Year 3 Control and Automation Minor Gavin Duffy Examination Sitting a 1 e at L1 ss a o a 1 e t 1 o a1 e t Page 4 of 7 Semester 1 2005/2006 [3] (b) Above code Comments [6] [4] Noise is reduced by using the averaged value from the card instead of the present value. [3] This requires changing the buffer memory address to read the data from the averaged value and also requires sending down a number of averages to the buffer memory address for this information. [2] DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner DT009 Year 3 Control and Automation Minor Gavin Duffy Question No. 3 Page 5 of 7 Examination Sitting Semester 1 2005/2006 (i) Convert the system into a single block to give the equation below: the overall output over input = transfer function the static gain is above the line the time constant is the constant in the s term [4] [4] [4] KpK KpK KpK 1 K pK o s s 1 K p K s 1 K p K i s 1 s 1 1 K pK s 1 (ii) new 1 10 1 K pK 10 1 K p K KpK 9 Kp 9 3 3 i.e. proportional gain = 3 [5] At steady state we have: KpK o s 9 0.9 i s 1 K p K 1 9 o s 0.9 i s E ( s) steadystate i s o s i s 0.9 i s 0.1 i s Therefore, the error is 10% of the input. [5] (iii) Proportional offset is the steady state error observed when using proportional control. [2] It can be removed by adding integral action. The integral term acts on the integral of the error and removes any steady state error. [2] (iv) Yes. A high gain may result in overshoot and undershoot oscillations which may not die off. This causes instability. [4] DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner DT009 Year 3 Control and Automation Minor Gavin Duffy Question No. 4 Page 6 of 7 Examination Sitting Semester 1 2005/2006 (i) Block Diagram [9] PLC Error SPPV i SP + o Temp Controller On-Off Process Water Tank - A/D card Transmitter RTD (ii) Error = SP – PV (PV = Temp in this case). When error is positive, heater is On. When error is negative, heater is Off. [2] [2] (iii) Advantages – cheap, easy to implement, simple, digital output instead of analog Disadvantages – can’t have PV exactly at setpoint. Frequent switching of output [2] [2] (iii) Add a deadband or hysteresis. Reduces frequency of switching on and off. [4] DUBLIN INSTITUTE OF TECHNOLOGY Kevin Street, Dublin 8. SCHOOL OF CONTROL SYSTEMS AND ELECTRICAL ENGINEERING Solution Sheet Course/Year Subject Examiner (iv) DT009 Year 3 Control and Automation Minor Gavin Duffy Semester 1 2005/2006 Temperature Temp off 28ºC 25ºC 22ºC Examination Sitting Page 7 of 7 off on on Power Time [6] Error +ve 0 -ve Time [3]
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