Factors which influence the choice of alternatives Workshop on HFC management: Session 4: Challenges and opportunities in addressing high-GWP HFCs in the foam sector Bangkok 21st April Igor C. Croiset GIZ Proklima Senior consultant Page 1 Foam performance sequence of requirements • Foam performance depends in the following order on: 1. Machinery 2. Operator knowledge 3. Product and design 4. Chemicals The gap between theory and practical application can be substantial therefore selection needs to comprehend the above. Page 2 Insulation requirements are determined according to the design requirements, foam performance and energy efficiency standards. • E.g take a cold room 6x4 m which has the purpose of preserving food • The kind of food stored, temperature conditions and logistics together with the insulation properties determine the cooling power and overall energy efficiency Status quo Thickness insulation walls (mm) Thickness insulation roof (mm) Insulation material Thermal conductivity (mW/m.K) Size cold room (LxWxH m) Cold room real temperature °C Stored food A Stored food B Stored food A required temp. °C Stored food B required temp. °C Mass of stored food A Mass of stored food B Cold room real temperature °C Ambient temperature °C Daily stock renewal New stock temperature °C 50 75 PU 22 6x4x2.5 -10.00 Fish Beer -8 0 4788 470.4 -10 25 10% 10.00 Page 3 Cold room – Impact design and good practices parameters 10.0% 7.2% 6.1% 4.9% Parameters influence 5.0% 3.8% 3.0% 0.0% -2.4% -5.0% -7.2% -10.0% -15.0% Series1 -13.4% Increase of insulation 100% Improvement insulation performance 2 mW Outside under the sun placed room -13.4% -2.4% 3.0% Increase of ambient temperature to 32°C due to outside placement 7.2% Increase of Lights left on Stock Opening food instead of replenishmen closing doors temperature switching off t cooled down 5x times more by 2°C due to everytime the to 0°C than usual electrical room is left shortage -7.2% 6.1% 4.9% 3.8% The best insulation provides substantial improvement but for highest efficiency good practices need to go along! Page 4 Extract main applications Sector Application Sandwich panels Construction/ Industrial Boards (PU,XPS,EPS) Spray foaming Drivers Constructive soundness Cheap, easy application Easy and cheap Alternatives HC's, H2O HC's H2O Transport Refrigerated trucks, containers ATP-energy HC's, (HFO's) Commercial refr. Cold rooms, supermarket utilities Energy, consumer appeal HC's, H2O Home appliance Energy HC's, (HFO's) Domestic refr. Page 5 Selection? • The selection of a foam system is dependant on the application together with the manufacturing method • Secondly, whether you need additional insulation performance through high performance blowing agents and if it is worthwhile needs to be assessed? • Increase of foam thickness to improve energy efficiency is a viable solution where possible? Insulation is a must, 50% of energy consumption is from private housing for heating/ cooling! Page 6 Thank you for your attention! For further info feel free to contact: [email protected] [email protected] Page 7
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