PEDDay3_4_AFS 2005_3

AFS 2005:3
Inspection of
pressure equipment
Benny Hoff
TÜV NORD Sweden AB
28/07/2017
1
AFS 2005:3
Scope




Pressure equipment (PED)
Simple pressure vessels
Equipments acc to AFS 2005:2
Older pressure equipment
Exclusion:
Special requirements for ESS plant in Lund
AFS 2005:3 Classification
 Class: A, B or C
 Pressure vessels and piping
- according to 9 figures (like PED)
 Vaccuum vessels, atmospherical storage tanks, boilers and
och water heaters
- according to 4 tables
 Governing parameters:
- p, T, V, DN, output and product (fluid) group
AFS 2005:3 Fluid group 1a








explosive
extremely flammable
very flammable
flammable
oxidizing
very toxic
toxic
corrosive (R35)





carcinogenic (R45, R49)
mutagen (R46)
toxic for reproduction (R60, R61)
thermal oil
t > flash point
AFS 2005:3 Classification of piping
Piping which is smaller and connected to larger main piping shall be
classified in the same class as the main piping, up to the first shut-off
valve, from connection point to the main piping
AFS 2005:3 Figure 2 (gas, fluid group 2a)
AFS 2005:3 Figure 7 (gas, fluid group 2a)
AFS 2005:3 Vaccuum vessels
AFS 2005:3 Storage tanks
AFS 2005:3 Terms of use
 Pressure equipment which must be inspected by an inspection
body may only be used if inspections has been performed, and the
result was satisfactory
 Inspection body assess highest / lowest pressure and temperature
for each pressure equipment (and the safety circuit)
 Inspection body assess the peeriod to next internal and external
inspection
AFS 2005:3 Inspection
 Installation inspection
 Periodice inpsection (in-service inspection) - DP and IU
 Revision inspection
AFS 2005:3 Installation inspection
 Equipment in class A and B
Exclusion:
- Storage tank without safety equipment
- Assembly acc to PED
 Before Installation inspection: AFS 2005:2 Plant inspection
AFS 2005:3 Installation inspection
 Performed before (or in addition to) first time of
operation
- Equipment needed for safety exists and works
satisfying
- The pressure equipment and the system is suitable
regarding safety
- All risks regarding operation and malfunction have been
assessed
AFS 2005:3 Periodic inspection
 Operational test (Driftprov) – class A and B
Consists of:
Functional test of safety equipment
System check
- Functional test of safety equipment can be performed as
self inspection if conditions acc to 36-37 §§ are fulfilled
- System check can be performed as continous
surveillance acc to AFS 2002:1 if conditions in 15 §, third section,
are fulfilled
AFS 2005:3 Internal and external inspection (IU)
 Equipment in class A
 Inspection performed in order to assess that no
defects or other deviations which could be harmful
regarding safety
Exclusion:
- cryogenic vessels
AFS 2005:3 Internal and external inspection (IU)
- Visual inspection
- Ultrasonic testing or other volumetric NDT-method
- Crack testing (MT or PT)
- Measure of thickness
- Special program for inspection
- Observations at continous surveillance shall be
considered
AFS 2005:3 Revision inspection
 Pressure equipment in class A and B
Perfomed on pressure equipment which:
1. has undergone significant repair or change
e.g. Exchange of pressure part, repair of weld, seal welding of crack
in pressure part.
2. Is liable to have been damaged
e.g. Out of operation without corrosive preventing measures (inert
gas filling)
3. Shall be used after a substantial change in working
conditions
4. Is stationary and has been moved
5. Shall be used after the expiry date set by the manufacturer
Interval - IU
Ej eldberörd
Efter 2 st IU
med 1 års
intervall, eller 1
st IU med > 2
års intervall
Enbart förlängt IU vid
normalt intervall för UU
AFS 2005:3 Expiry of latest periodic inspection
 Inspection shall be performed earliest 6 months
before and latest 5 months after due date (FFM)
6 months
FFM
5 months
AFS 2005:3 Documentation
 Inspection body puts on inspection sign
 Inspection body issues certificate of inspection
 Inspection body notifies Arbetsmiljöverket if a pressure
equipment does not fulfill the requirements
AFS 2005:3 Self inspection
1.
2.
3.
4.
Functional test of safety equipment during operation
Functional test of safety equipment in workshop
Internal and external inspection of piping
Internal and external inspection of pressure vessel
whose shutdown causes extraordinary inconvenience
AFS 2005:3 Penalty charges
 ”Pressure equipment which must be inspected by an inspection
body may only be used if inspections has been performed, and the
result was satisfactory”
 Natural persons and legal entities other than the Swedish State,
which violates the rules, shall pay penalty charges according to
Swedish Work Act
 Pressure equipment, except vessels for air or nitrogen and boiler
systems:
- Class A: 20 000 SEK (each)
- Class B: 10 000 SEK (each)
 Vessels for air or nitrogen, class A: 10 000 SEK (each)