OEM - Portfolio
© 2004 ABB Power Technologies
All rights reserved. - 1 -
A Chance for Partnership
Medium Voltage
Switchgear
© 2004 ABB Power Technologies - 2 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
ABB Power Technology

Global market leader and no.1 manufacturer

Sales and service locations in more than 140
countries

Factories in more than 30 countries

41,000 employees worldwide
© 2004 ABB Power Technologies - 3 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The World of Power Technologies
Medium Voltage Distribution – Focus Areas
110 kV
110-kVconnection
© 2004 ABB Power Technologies - 4 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Primary
Distribution
230 / 400 V
industry
6-36 kV
connection
Secondary
Distribution
6-36 kV
OEM Product Portfolio Overview
© 2004 ABB Power Technologies - 5 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
OEM/Panel Builder

ABB provides:

Global
partnership

Local support

Complete product
portfolio
The Added Value Chain Concept
© 2004 ABB Power Technologies - 6 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV


Our mission

To serve OEMs with a complete
range of products and services

To offer the ”one shop” concept

To share ABB experience and
knowledge
OEM
Added Value
ABB
Scope of Supply
Our strength

A complete portfolio of products

OEM can choose in a flexible way where to position in the
value chain

For each choice of the OEM, ABB has the know-how and
the tools to give technical support
Primary
Distribution
Medium Voltage Primary Distribution
110 kV
110-kVconnection
© 2004 ABB Power Technologies - 7 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Primary
Distribution
230 / 400 V
industry
6- 36 kV
connection
Secondary
Distribution
6-36 kV
Primary
Distribution
Components for Primary Distribution
Typical Primary Distribution Air Insulated Switchgear:
2
1 apparatus
(circuit-breaker, contactor)
3
© 2004 ABB Power Technologies - 8 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
2 relay
3 enclosure
1
4 voltage transformers /
sensors and fuses
5 current transformers /
sensors
4
5
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 9 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Instrument Transformers, Surge Arrester)
Cassettes & Enclosures
Switching Devices
(Circuit Breakers & Contactors)
Switching Components
(Vacuum Interrupters, Embedded Poles & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 10 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Cassettes & Enclosures
Switching Devices
(Circuit Breakers & Contactors)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Vacuum Interrupters
Experienced design and flexible solutions
© 2004 ABB Power Technologies - 11 - 7007 E 14-03-03
2004/10/13
– OEM2004_MVSwitchgear.ppt
– BA PTMV
VG
VS
Rated voltage :
Rated current :
Rated short circuit
breaking current :
... 36 / 40.5 kV
... 4000 A
... 63kA

Dominant switching technology in
the medium voltage range

Over 20 years of experience

More than 1.2 million ABB vacuum
interrupters in service worldwide

Complete families for wide range of
applications

Very robust and competitive in size

Maintenance free for life
Primary
Distribution
Embedded Poles (Indoor)
© 2004 ABB Power Technologies - 12 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Leadership in innovation
EP-family
Rated voltage :
Rated current :
Rated short circuit
breaking current :
... 36 / 40.5 kV
... 3150 A
... 40 kA

Long experience in manufacturing
of epoxy resin

Direct embedding of vacuum
interrupters (solid insulation)

Modular structure easy
to assemble on a circuit breaker

Compact and robust design

Suited for different climatic
conditions

Maintenance free for life

50 kA Embedded Pole coming soon
Primary
Distribution
Medium Voltage Fuses
© 2004 ABB Power Technologies - 13 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The efficient protection of switchgear equipment
Fuses-family
Rated voltage
... 36 kV

Solutions for compact switchgear
and for fuse switch disconnector
applications

Flexible in applications:

Transformer fuses

Capacitor fuses

Motor fuses

...

According to IEC or ANSI standard

Solutions for Indoor and outdoor use
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 14 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Cassettes & Enclosures
Switching Devices
(Circuit Breakers & Contactors)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Circuit-Breakers
The successful family of breakers

Competitive product
portfolio well positioned in
the market

Vacuum or SF6 breaking
technology – a circuit
breaker for every demand

Series of circuit breakers for
all your applications

Compact design

Complete range of
accessories and interlocks

High reliability
Vmax
© 2004 ABB Power Technologies - 15 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
VD4
HD4
Vacuum
circuit-breakers
SF6
circuit-breaker
VD4 / Vmax
HD4
... 36 / 40.5 kV
... 36 / 40.5 kV
... 4000 A
... 4000 A
... 63 kA
... 50 kA
Primary
Distribution
Circuit-Breakers
The solution for high number of
switching operations
e-VM1
© 2004 ABB Power Technologies - 16 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
VM1
Vacuum
circuit-breaker
Vacuum
circuit-breaker
VM1
e-VM1
... 24 kV
... 17 kV
... 3150 A
... 1250 A
... 50 kA
... 31.5 kA

Magnetic actuator

Compact design

Maintenance free

e-VM1

Plug and play – all in one
solution provides high
flexibility for OEMs

Integrated current and
protection functions

Human Machine Interface
(HMI) included

Easy and customer
friendly configuration
Primary
Distribution
Vacuum Contactors
Top class ABB technology now
applied
© 2004 ABB Power Technologies - 17 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
V7
VSC7
V-Contact
V-Contact
V7 / V12
VSC7 / VSC12

Increased number of
operations

Compact and reliable

VSC7 / VSC12
... 12 kV
... 12 kV
... 400 A
... 800 A
... 100.000 CO AC3
... 100.000 CO AC3
... 1.000.000 mechanical
... 1.000.000 mechanical

New line of OEM oriented
contactor with particular
compact dimensions

Suitable for slimline panels as
well as traditional type of
panel solutions

Bi-stable magnetic actuator
for low power consumption

High level of standardisation

Full range available
Primary
Distribution
IS-Limiter
© 2004 ABB Power Technologies - 18 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The worlds fastest limiting switching device !
Is-Limiter
Rated voltage
... 40.5 kV
Rated current
... 5000 A
Peak short-circuit current
... 210 kA

The peak short-circuit current will
never be reached and is limited at
the very first current rise

Solves short-circuit problems in
new and extended substations

Solution for interconnection of
switchgear and substations

Tried and tested in thousands of
installations worldwide
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 19 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Cassettes & Enclosures
Switching Devices
(Circuit Breakers & Contactors)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Cassettes / Enclosures
An efficient interface to OEMs
installation

Modular structures with compact
dimensions and low weights

Suitable for withdrawable
circuit breakers and contactors

Individual adapted customer
components

Earthing switch with making
capacity available

Maximum safety as well as
high flexibility

Type tested solution

Ideal solution for retrofitting and
revamping
CBF
© 2004 ABB Power Technologies - 20 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Powerbox
CBE
Powerbloc
Rated voltage
... 36 / 40.5 kV
Rated current
... 5000 A
Rated short time current
... 50 kA
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 21 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Primary Equipped Panel
Measuring, Control & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Cassettes & Enclosures
Switching Devices
(CBs & Switches & Contactors)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Instrument Transformers & Sensors
Product range for various OEM applications
© 2004 ABB Power Technologies - 22 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Instrument
transformers-family
Rated voltage
... 40 kV
Sensorsfamily
Rated voltage
... 24 kV

Safe current and voltage measuring
needed for protection and monitoring

Inductive or electronic instrument
transformers (sensors)

Current, voltage and combi sensors

Suitable for Primary and Secondary
Distribution

Indoor and outdoor use
Primary
Distribution
Components for Primary Distribution
© 2004 ABB Power Technologies - 23 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
A relay – for every demand

Support for several de-facto
communication protocols enabling
seamless integration to control
systems.

A suitable relay for every application.
From a single stand-alone relay to
complex protection and control
systems

Newest technology and user-friendly
design for easy installation.

World-wide service and support
network

The portfolio is prepared for the
coming IEC 61850-8-1 standard!
Primary
Distribution
Components for Primary Distribution
ABB supplies anything from a single
function feeder protection to a complex
feeder terminal unit
Family of protective relays
© 2004 ABB Power Technologies - 24 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
REF 610
REM 610
REX
REF 542plus
SPACOM

REF 54_ terminals for advanced
feeder protection, control and
monitoring

REM 54_terminals for advanced
motor and basic generator
protection, control and monitoring

REX 521 for medium and basic
range demands on feeder/motor
protection, control and monitoring

REJ/REU 52_ and REF 610 for
basic range feeder protection and
monitoring

REM 610 for basic range motor
protection and monitoring

REA 10_ for arc protection

SPACOM for multi purpose
protection
REA
REF-REM
Primary
Distribution
Components for Primary Distribution
Self powered relays & accessories
© 2004 ABB Power Technologies - 25 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Micro51
ABB supplies anything from a single
function feeder protection to a complex
feeder terminal unit

Micro 51_ Single phase, selfpowered microprocessor-based
overcurrent relay with selectable
time overcurrent curves and
instantaneous overcurrent element

PR512_ is a self-supplied type of
three-phase relay and ensure
complete installation protection
even without an auxiliary power
supply

RTXP_ Test Switches. Delivered
mounted and wired to the relay.
Designed for IEC products

FT-1_Test Switches. Delivered as
stand-alone products. ANSI design
PR512
RTXP Test Switches
FT-1 Test Switches
Primary
Distribution
Medium Voltage Surge Arrestors
© 2004 ABB Power Technologies - 26 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The family of overvoltage protection
POLIM
Rated voltage
... 44 kV

Protection of installations and
major objects

Wide range of surge protection
devices available

Modular and robust design

Pollution resistant

Verified in accordance with
international standards
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 27 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
OEM-Kit & Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Cassettes & Enclosures
Switching Devices
(CBs & Switches & Contactors)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Medium Voltage Switchgear Kit
... make your choice !

The customer determines level of his added value

Typical components:

Distribution relays
CB compartment
Circuit breaker or contactors
Instrument transformers or sensors

Fuses


© 2004 ABB Power Technologies - 28 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV


+
Flexible combinations meet most of
the requested applications
+
+
+
Primary
Distribution
GIS Core Modules
© 2004 ABB Power Technologies - 29 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
ABB presents: GIS for OEMs !

Type tested Primary Power
up to 40.5kV

Plug-in technology for cable
and busbars

Compact design

Solution where space is limited

Available for different panel variants
Lateral view on ZX1.2 Core Module
 busbar compartment
 circuit-breaker compartment
 cable connection area
 low voltage cabinet
Primary
Distribution
GIS Core Modules
The GIS value chain
 Delivery of PRIMARY PANELS:
1: Core module
2: Sheet steel
components
Value added by OEM:
Installation and wiring of LV
equipment (4)
2
1
3: CT’s
© 2004 ABB Power Technologies - 30 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
4: LV-equipment
4
 Delivery of CORE MODULES:
Value added by OEM:
Sheet steel components and LV
equipment (2-4)
3
2
Secondary
Distribution
Medium Voltage Secondary Distribution
110 kV
110-kVconnection
© 2004 ABB Power Technologies - 31 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Primary
Distribution
230 / 400 V
industry
6- 36 kV
connection
Secondary
Distribution
6-36 kV
Secondary
Distribution
Components for Secondary Distribution
Secondary Distribution Air Insulated Switchgear
3
1 circuit-breaker
2 isolator and earthing
switch
© 2004 ABB Power Technologies - 32 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
3 control or protection
devices
2
5
4 current transformers
5 switch-disconnectors
and earthing switch
isolator
6 fuses
1
2
4
6
2
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 33 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Ring Main Unit
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Switching Devices
(Disconnector & Switches)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 34 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Ring Main Unit
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Switching Devices
(Disconnector & Switches)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Secondary
Distribution
Circuit-Breaker & Relay
© 2004 ABB Power Technologies - 35 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The circuit breaker family for
secondary distribution
VD4/R
HD4/R
Vacuum
circuit-breaker
SF6
circuit-breaker
VD4/R-S
HD4/R-S
... 24 kV
... 36 kV
... 1250 A
... 1250 A
... 25 kA
... 25 kA

Mechanical actuator
mechanism

Fixed and withdrawable
versions

PR521 + current
sensors on board the
circuit breaker available
on request
Secondary
Distribution
Switch-Disconnectors
The air switch family
© 2004 ABB Power Technologies - 36 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
NAL / NALF
VersaRupter
Airswitch
Disconnectors
Switches
... 24 kV
... 24 kV
... 630 A
... 1250 A
...16 kA 1s
...25 kA 1s

Metallic separation
between busbar and
line areas (rotary type)

Direct wall mounting
without supports
(hinged type)

Arc quenching by
means of air blast

Sturdy structure and
resin insulators with
large clearance

Automatic tripping
performed by fuses
Secondary
Distribution
Switch-Disconnectors
© 2004 ABB Power Technologies - 37 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
... and the SF6 switch family !
SFG
SHS2
SFG
SHS2
Rated voltage
... 24 kV
…24 kV
Rated current
... 800 A
…630 A
Rated short
time current
... 25 kA
... 25 kA

Compact 3 positions indoor
disconnectors: Line-Open-Earth

Suitable for metal-enclosed
distribution switchgears

Earthing switch with full making
capacity

SHS2: Stainless steel enclosure

SFG: Epoxy resin enclosure

Motorized operative mechanism
on switch disconnectors
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 38 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Ring Main Unit
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Switching Devices
(Disconnector & Switches)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
Secondary
Distribution
Ring Main Units
Evolution – more functions, small dimensions !
© 2004 ABB Power Technologies - 39 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV


Safe... Series
(Gas Insulated Switchgear / RMU)

Safelink ...12 kV, SD block unit

Safering ...24 kV, SD & CB block unit

Safeplus ...24 kV, SD & CB extendable
Uni... Series
(Air Insulated Switchgear / RMU)

Uniswitch ...24 kV, market specific features

Unimix
... 24 kV, market specific features
Primary
Distribution
Components for Primary Distribution
Added Value ABB / OEM
© 2004 ABB Power Technologies - 40 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
The OEM chooses ABB scope of supply
OEM
Added Value
Ring Main Unit
Primary Equipped Panel
Measuring & Protection Devices
(Relays, Sensor, Its, Surge Arrester)
Switching Devices
(Disconnector & Switches)
Switching Components
(VIs & EPs & Fuses)
ABB Scope of Supply
ABB Scope
of Supply
© 2004 ABB Power Technologies - 41 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Additional Features for OEMs
OEM Outdoor Products
Embedding technology for outdoor applications !

Advanced epoxy resin material:
© 2004 ABB Power Technologies - 42 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Hydrophobic behaviour (no water films),
UV resistance,
high cracking resistance
OP1
OP2
Rated voltage :
Rated current :
Rated short circuit
breaking current :
... 38 kV
... 1000 A
... 16 kA

Integrated current sensors

Application for outdoor
vacuum recloser & sectionalizers
ABB PTMV Test Laboratories
Independent, certified and experienced
Laboratories:

© 2004 ABB Power Technologies - 43 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
High power testing lab
 High-voltage testing laboratory
 Mechanical testing laboratory
 Material testing laboratory
Why Testing at ABB




50 years of experience
Professional planning
Expert support for your products
Workshop support during testing
Conclusion
© 2004 ABB Power Technologies - 44 2004/10/13 – OEM2004_MVSwitchgear.ppt – BA PTMV
Partnership – the key to success !

Complete product and systems Portfolio

Technology made for your demands

Experienced project handling from S to XXL

Global availability - close to where you are

Partnership starting from bid engineering
http://www.abb.com/oem